CS20 & CS21 SerieS ClutCh Shift pto - Parts...

PARTS LIST AND SERVICE MANUAL

CS20 & CS21 SerieS

ClutCh Shift ptoparts list and service manual

Muncie Power Products, Inc.

� MunciePowerProducts,inc.

"I", "D" & "Z" OPTION

STD. HYD. OPTIONS

"B" OPTION35a

35a

22

Clutch PackDisc Locations

1

3

13

2

20

1819

1417

1514

16

15

2

911

7

810

See CoverDetail

64

5

12

28

44

25

26

24

24

23

3536

35

21

8

33

32

30

31

31

33

8

2729

34

34

38

37

27

45

46

47

4953

48

5251

To Trans. Port

3a

35

31

33

8a34

37

18ft.lb.

25 ft.lb.

25 ft.lb.

25 ft.lb.

31

35b

35c35d

"C" & "2" OPTION

35363433

8

35 ft.lb.

25 ft.lb.

5 ft.lb.

See Page 9

CS20 SerieS ptoExplodEd ViEw

MunciePowerProducts,inc. �

partS liSt and deSCription

ITEM QTY PART NO. DESCRIPTION 1 1 SEE TABLE A InputGear

2 2 10T35776 InputBearing

3 1 SEE TABLE B Shim

3a 1 SEE TABLE C ConeSpacer

4 4 19T36588 Capscrew 5 1 15T39314 BearingCover,Closed(9/07to01/08) w/scew-insolenoid. 15T40862 BearingCover,Closed(01/08&later) w/drop-insolenoid 15T40478 BearingCoverw/osolenoidprov. (9/07&later)CS20unitsbuiltafter09/07haveusedthehousing01T39316(1arrg)orhsg01T39318(3arrg).Thiswillrequiretheuseofthesehousingwhenneedingtoreplaceaclosedendcovershownabove.

6 1 12T36081 O-ring 7 1 12T36197 O-ring 8 2 10T21017 Bearing(1req.“I”“D”“Z”output) 8a 1 10T38248 Bearing(“I”“D”“Z”output) 9 2 26T36175 RollPin(CS20,22) 10 1 21T36473 Plate(CS20,22) 11 1 21T36511 ThrustWasher(CS20,22) 12 1 21T36512 Plate(CS20,22) 13 1 24T27240 SnapRing 14 2 24T35480 SnapRing 15 2 21T29017 ThrustRace 16 1 10T36285 Bearing

17 1 SEE TABLE D BellGear

18 1 02T35454 ClutchHub 18a 1 49T38819 ClutchHub(“I”“D”“Z”output) 18b 1 49T38818 Flange(“I”“D”“Z”output) 18c 1 21T38907 Washer(“I”“D”“Z”output) 18d 1 24T37951 SnapRing(“I”“D”“Z”output) 19 5 49T33564 FrictionDisc 49T38231 FrictionDisc(CS22only) 20 8 49T40641 SpacerDisc(only4req.“I”“D”“Z”) 4 49T38230 SpacerDiscCS22 21 1 27T36112 Spring 22 1 49T36463 Piston 49T38552 Piston(“I”“D”“Z”output) 23 1 12T36472 O-ring 24 2 12T36471 O-ring 12T36053 O-ring(“I”“D”“Z”output) 25 1 49T36464 PistonCup 49T38553 PistonCup(“I”“D”“Z”output) 26 1 24T36470 SnapRing 24T36040 SnapRing(“I”“D”“Z”output) 27 2 12T35774 O-ring 28 1 19T35785 Setscrew 29 1 07T35780 IdlerShaft 30 1 01T39316 Housing(1arrng) 01T39318 Housing(3arrng) 01T40238 Housing(1arrngC95) 01T40239 Housing(3arrngC95) 01T39793 Housing(1Arr)(“I”“D”“Z”output) 01T39792 Housing(3Arr)(“I”“D”“Z”output)

31 1 SEE TABLE E OutputShaft

32 1 26T01627 WoodruffKey 33 1 12T36751 O-ring 12T38344 O-ring“I”“D”“Z” 34 1 11T37790 Seal 11T37795 Seal“I”“D”“Z”

35 1 SEE TABLE F OutputCover/Flange

ITEM QTY PART NO. DESCRIPTION 35a 1 28T36546 Spacer(K,G,Q,P,S,T,6) 28T39404 Spacer(I) 24T38347 Snapring(Z) 35b 1 14T37378 CompanionFlg“2” 14T37357 CompanionFlg“C” 35c 1 21T20092 FlatWasher(2,C,X) 35d 1 19T38266 Capscrew(2,C,X)

36 4 19T33233 Capscrew(“B”) 37 4 19T34462 SocketCapscrew“K”&“P”HYD 19T39257 SocketCapscrew“G”“Q”&“S”HYD 19M84478 SocketCapscrew“I”“D” 19T38249 SocketCapscrew“Z” 38 1 25T35724 Capplug“K”“S”“Q”“G”(storageonly) 25T35725 Capplug“P”(storageonly) 25T37769 Capplug“I”“D” 25T35936 Capplug“Z”

39 1 SEE PAGE 6 Solenoid

40 1 49T39511 Protector 41 4 25T21684 PipePlug 42 2 19T36174 Setscrew 43 2 27T36173 Spring 44 1 13T35777 Gasket 45 1 25T35999 Plug 46 1 25T35784 Orifice 47 1 43T35867 Elbow 48 1 45T36308 Hose 49 1 43T36231 Tee 50 1 25T36726 Plug 51 1 SEE PAGE 7 HOSEKITSN.S. 1 20MK1001 Mounting Bolt KitSeepg.10N.S. 1 48TK5028 Installation Kit (12Volt)Includes: ShiftKit,GasketPack,StudKit, Std.HoseKit 48TK5038 Installation Kit (24 Volt)Includes: ShiftKit,GasketPack,StudKit, Std.HoseKit 48TK4708 Installation Kit(PShiftOption) GasketPack,StudKit,Std.HoseKit Pressureswitch,PressSwtfittingsN.S. 1 CS20-GSK Gasket KitIncludes: (1)6,(1)7,(1)23,(2)24,(2)27,(1)33, (1)34,(1)44,(1)12TK3902N.S. 1 CS20-GSK-IZ* Gasket KitIncludes: (1)6,(1)7,(1)23,(2)24,(2)27,(1)33, (1)34,(1)44,(1)12TK3902N.S. 1 CS20-RBK Rebuild KitIncludes: (2)2,(1)3,(1)6,(1)7,(2)8,(1)11, (1)13,(2)14,(2)15,(1)16,(5)19,(8)20, (1)21,(1)23,(2)24,(1)26,(2)27,(1)33, (1)34,(2)43,(1)44,(1)12TK3902N.S. 1 CS20-RBK-IZ* Rebuild Kit Includes: (2)2,(1)3,(1)6,(1)7,(1)8,(1)8a, (1)11,(1)13,(2)14,(2)15,(1)16, (5)19,(8)20,(1)21,(1)23,(2)24, (1)26,(2)27,(1)33,(1)34,(2)43, (1)44,(1)12TK3902N.S. 1 CS22-RBK-IZ* Rebuild Kit Includes: (2)2,(1)3,(1)6,(1)7,(1)8,(1)8a, (1)11,(1)13,(2)14,(2)15,(1)16, (5)19,(8)20,(1)21,(1)23,(2)24, (1)26,(2)27,(1)33,(1)34,(2)43, (1)44,(1)12TK3902

*Kitscontainappropriatecomponentsformodel&output.


tableS a, b, C, d, e, f

PG-4

"T"

table aINPUT GEAR ASSEMBLY — ITEM 1 (Soldonlyasassembly)

table bSHIM — ITEM 3 (ShimKit#18TK4586)

ASSY NO DESCRIPTION BASE GEAR03TA4624 A1005InputGear(50/21) 03T3575203TA4625 A1006InputGear(50/23) 03T3591903TA4626 A1007InputGear(50/25) 03T3575503TA4627 A1008InputGear(50/27) 03T3575803TA4628 A1010InputGear(50/29) 03T3576103TA4629 A1012InputGear(50/32) 03T3654503TA4630 A1015InputGear(50/35) 03T38830

03TA4978 C9505InputGear(45/21) 03T4023703TA4979 C9506InputGear(45/23) 03T4021703TA4980 C9507InputGear(45/25) 03T4021803TA4981 C9508InputGear(45/27) 03T4021903TA4982 C9510InputGear(45/29) 03T4022003TA4983 C9512InputGear(45/32) 03T4022103TA4984 C9515InputGear(45/35) 03T40222

PART NO DESCRIPTION DIMENSION 18T35783 BRGSPACER 0.1150/0.113018T38725 BRGSPACER 0.1175/0.115518T35782 BRGSPACER 0.1200/0.118018T38726 BRGSPACER 0.1225/0.120518T35781 BRGSPACER 0.1250/0.123018T38727 BRGSPACER 0.1275/0.125518T36230 BRGSPACER 0.1300/0.128018T38728 BRGSPACER 0.1325/0.130518T36229 BRGSPACER 0.1350/0.133018T38729 BRGSPACER 0.1375/0.135518T37151 BRGSPACER 0.1400/0.138018T38730 BRGSPACER 0.1425/0.140518T37152 BRGSPACER 0.1450/0.143018T38731 BRGSPACER 0.1475/0.145518T37153 BRGSPACER 0.1500/0.1480

table CCONE SPACER — ITEM 3a

PART NO DESCRIPTION “T” DIMENSION18T38748 ConeSpacer 0.743/0.74118T38532 ConeSpacer 0.740/0.73818T38533 ConeSpacer 0.737/0.73518T38534 ConeSpacer 0.734/0.73218T38535 ConeSpacer 0.731/0.72918T38536 ConeSpacer 0.728/0.72618T38537 ConeSpacer 0.725/0.72318T38538 ConeSpacer 0.722/0.72018T38539 ConeSpacer 0.719/0.71718T38540 ConeSpacer 0.716/0.71418T38590 ConeSpacer 0.713/0.71118T38591 ConeSpacer 0.710/0.70818T38592 ConeSpacer 0.707/0.704CONESPACERINSTALLSBETWEENTHETAPEREDINPUTBEARINGSTOSETTHEBEARINGPRELOADAT.002”-.006”LOOSE.CRITICALDIMENSION.

PURCHASEINPUTGEARASSEMBLY(ITEM1)WHICHINCLUDESTHECORRECTCONESPACER.

table dBELL GEAR — ITEM 17

PART NO. DESCRIPTION02T39319 BELLGEAR05(38T)02T36466 BELLGEAR06(36T)02T36467 BELLGEAR07(34T)02T36468 BELLGEAR08(32T)02T36469 BELLGEAR10(30T)02T36542 BELLGEAR12(27T)02T38832 BELLGEAR15(24T)

table eOUTPUT SHAFT — ITEM 31

PART NO. DESCRIPTION06T36452 OUTPUTSHAFT“B”11/4RD06T37373 OUTPUTSHAFT“C”or“2”06T38557 OUTPUTSHAFT“Z”06T39405 OUTPUTSHAFT“D”Euro06T36549 OUTPUTSHAFT“G”DANASPECIAL06T40728 OUTPUTSHAFT“I”06T36547 OUTPUTSHAFT“K”7/8-13SPLand“6”06T36548 OUTPUTSHAFT“Q”&”S”7/8-13SPL06T36550 OUTPUTSHAFT“P”1”-15SPL06T37337 OUTPUTSHAFT“T”

table fOUTPUT COVER/FLANGE — ITEM 35

PART NO. DESCRIPTION15T34576 BEARINGCOVER,OPEN“B”14T37779 HYDFLANGE“K”&“P”14T39137 HYDFLANGE“G”only14T39141 HYDFLANGE“Q”&“T”14T35464 HYDFLANGE“S”14T38981 HYDFLANGE“6”14T39406 HYDFLANGE“D”&“I”14T38343 HYDFLANGE“Z”


inStallation kitS

AB

34T40902 Harness

1415

A

Transmission Main Pressure Connection

12

7

Red

Blue

Green

Black

Harness

21

Transmission Main Press Connection

20

A

-4JIC

19

19

19

7

1716

15

18

17

16

RED

BLACKIN

PS

CL

BlueGreen

CAUTION:INSTALL EXHAUST FITTING INTO PIPE THREAD PORT IN END COVER. USE PIPE THREAD SEALANT ONLY, DO NOT USE TAPE.

OVER-TIGHTENING THIS FITTING INTO PORT MAY CAUSE BLOCKAGE AND SOLENOID WILL NOT RELEASE PTO CLUTCH PACK.

34T35872 Old Style

CS20 INSTALLATION KIT - 48TK5017 (12V)ITEM QTY PART NO. DESCRIPTION 30T36270 SwitchAss’y(includes1,2,4,5) 1 1 36MA1005 SwitchBracket 2 1 36T36271 FacePlatewithoutlightaccess 4 1 30T35687 RockerSwitch(12v) 5 1 37T35674 Grommet 6 1 33T36299 FuseAssembly 7 1 30T37954 PressureSwitch 8 1 34M18250 FemaleSpadeConnector 9 1 34M18009 RingTerminal 10 2 34M18187 FemaleSpadeConnector 11 1 34M18002 ButtSplice 12 1 34T40902 WireHarness 13 6 37M18000 Wire 14 1 43T37958 PipeNipple 15 1 43T37959 PipeElbowN.S. 1 36MK1007 BoltKitIncl.w/30T36270&30T36453

30T36453 SwitchAss’y(includes1,2,&5from aboveand3&4frombelow.) 3 1 32MSR24V LightAssembly 4 1 30T35712 RockerSwitch(24v)

For 24v Option Kit No. 48TK5018 (substitute)

CS20 INSTALLATION KITwith DIRECT ACTIVATION SOLENOID

(No Hose Kit required)

CS21 INSTALLATION KITwith REMOTE ACTIVATION SOLENOIDCS21 CONVERSION KIT - 48TK5076 (12V)

Use with 48TK3882 (N.S.)ITEM QTY PART NO. DESCRIPTION 15 1 43T37503 1/8”NPT/JICFitting 16 2 43T35867 1/8”NPT/JICElbow 17 4 45T36274 HoseAssembly 18 1 43T36231 StraightBranchTee 19 3 43M68014 7/16–20Str.ThreadElbow 20 1 35T37928 Valve12vD.C. 21 1 15TA5075 CoverAssembly(Includeso-ring (6&7)asshownonpage2.N.S. 1 43T36445 Elbow(Useasneeded)N.S. 2 19T36623 CapscrewN.S. 2 22T35140 NutN.S. 2 21T37991 Lockwasher

++

A3

21139

White

10

4

++

8

116

Black

BlueRed

Black

BLUE

DC12V

ORANGE

Neg. Ground

5

Green

Red

* Battery Ground

SPD1000A

RED light in rocker switchis to turn "ON" when PTO isengaged and to turn "OFF" when PTO is disengaged.

PG-5

*

*

*

CTOTach Output

AllisonPTO EnableCircuit++

A

5 13

611

8

4

21

++

BlueBlack

Green

DC12v

Neg. Ground

Red

* Battery Ground

RED light in rocker switch

PTO is disengaged.engaged and to turn "OFF" whenis to turn "ON" when PTO is

*

AllisonPTO EnableCircuit

CIRCUIT INSTALLATIONWhen used without Overspeed Switch

CIRCUIT INSTALLATIONWhen used with Overspeed Switch


CoverS and SolenoidS

4141

40

4342 50

1/08 & LATER

4342

39

39a

12 ft.lb.

16 ft.lb.

2-3 ft.lb.

16 ft.lb.

Cover (5) 15T40862 (Drop-in)

39

43

40

50

41

42

41

42

43

CoverDetail(Backside)

BEFORE2008

12 ft.lb.

16 ft.lb.16 ft.lb.

Cover (5) 15T39314 (Screw-in)

3*

4

1

2

4A

B

35T37967 24V VALVE W/BLOCK (INCL. 35T36447A)35T37928 12V VALVE W/BLOCK (INCL. 35T36092)BLOCK TYPE VALVE FOR CS11/CS21

REPLACEMENT PARTS - BEFORE 2008

CLPS

4 - 5 ft.lb.

20 ft.lb.

drop-in Solenoid ValVe — January 2008 and later — item 39

SOLENOID

BLUE

GREEN

BLACK

RED

BLUE

GREEN

BLACKRED

RED

BA

AB

DELPHI

Metri-Pack

HARNESS FOR DROP-IN VALVE — 34T40902

AAB

DELPHI

B

34T40877

Harness to convert old harness to new

HydroforceMetri-Pack

DeltaWeather- Pak

HARNESS ADAPTER (Converts old to new) — 34T40877

ITEM QTY PART NO. DESCRIPTION

39 1 35T40860 Solenoid12v 35T40864 Solenoid24v 39a 2 19T40859 5mmcapscrew

Screw-in Solenoid ValVe — Before 2008 — item 39

SOLENOID

Red

Blue

Green

Black

BlueBlack

Green

Red

Weather-Pak

34T35872 Old StyleHarness for screw-in valve

HARNESS FOR OLD-STYLE SCREW-IN VALVE — 34T35872

B A

34T41074

Harness to convert new harness to old.

DeltaWeather-Pak

HydroforceMetri-Pack

HARNESS ADAPTER (Converts new to old) — 34T41074

SCREW IN SOLENOID REPLACEMENT PARTS — BEFORE 2008

ITEM PART NO. DESCRIPTION 1 35T36092 Solenoid12v 35T36447A Solenoid24v

COMPLETE CARTRIDGE ASSEMBLY

ITEM PART NO. DESCRIPTION 1 22T39429 Nut 2 37T39088A 12vCoil 37T38997A 24vCoil 3* 35T39577 Stem 4 12T39408 O-ring

DIMA=1.84DIMB=1.77

*3isNOTSoldSeparately

DELTA – Replacement parts.

ITEM PART NO. DESCRIPTION 1 22T36498 Nut 2 37T36496 12vCoil 37T36497 24vCoil 3* 35T37997 Stem

DIMA=1.50DIMB=1.47

HYDROFORCE – Replacement parts.

HYDROFORCE solenoid is replaced by DELTA. (Coils are NOT interchangeable)

PART NO. DESCRIPTION 35T37928 12vValvewithblock (includes35T36092)35T37967 24vValvewithblock (includes35T36447A)

BLOCK TYPE VALVE - For CS11/CS21

coVerS — item 5DROP-IN —15T40862(January 2008 & Later)

SCREW-IN —15T39314(Before 2008)

CS 21 COVER DETAIL

4342

4342

41

Cover (5) 15T40478

16 ft.lb.

CS21 COVER —15T40478


aCCeSSory kitS

inStallation hoSe kit — item 51


1 1 45T36274 HoseAssembly-Std.28” 45T36273 HoseAssembly-HDTop57” 45T39186 HoseAssembly-Special17” 45T38840 HoseAssembly-36” 2 1 43M68014 Elbow(Transmission) 3 1 43T36445 Elbow(useasneeded) (43TK3881&43TK4545only)

Speed SenSor kit


1 1 31T35108 MagPickup 2 1 21T35109 JamNut 3 1 34MA1415 WiringHarness 4 1 21T36099 FlatWasher 5 1 12T35774 O-ring

Bolt kit

3

2 1

3

24

5

1

43TK3881 — HOSE KIT - STANDARD 28”43TK3885 — HOSE KIT - FOR TOP R.S. 4000 SERIES 57”43TK4545 — HOSE KIT - SPECIAL 17”43TK5163 — HOSE KIT - FOR TOP R.S. 3000 SERIES 36”


1 4 45T36274 HoseAssembly-Std.28” 2 3 43M68014 Elbow(Transmission) 3 1 43T36445 Elbow(useasneeded)N.S. 2 43T35867 ElbowN.S. 1 43T36231 TeeFitting

43TK4036 — HOSE KIT FOR CS21 SERIES

31TK3873 — SPECIAL OPTION “U”

QTY PART NO. DESCRIPTION

6 19T40266 12pt.Capscrew-30mm 2 19T37727 12pt.Capscrew-25mm 2 20T35779 AlignmentStud 6 21T40360 NordlockWasher

20MK1001 — BOLT KIT FOR CS20

Mount two halves of washerwith insides facing.

12

3

4

5

67

8

Outside Inside25 mm 30mm w/LW

NordlockWasher


12

3

4

5

67

8


NordlockWasher

Mounttwohalveofwasherwithinsidesfacing.

Thetwo(2)25mmlongcapscrewsaretobeusedinposi-tions1and3asshownindiagram(Fig.1).Thesix(6)30mmlongcapscrewsandsix(6)speciallockwashersareusedinpositions2,4,5,6,7,&8.


12

3

4

5

67

8


NordlockWasher

Figure 1. - CAPSCREW PLACEMENT

The CS20 includes the mounting kit, special shim/gasket, high pressure hose hookup kit, wiring harness, dash bracket kit, and installation instructions. The PTO is available with a pulse generator (pick-up) for use with the Muncie Digital Tachometer - 38MK2000 (request MP92-04) or use with the Muncie digital switch SPD-1000A to control the engagement or overspeed pro-tection of the PTO. Contact your Muncie Application Specialist for assistance with these options.

important


12

3

4

5

67

8


NordlockWasher

Torque to 45 lb.Ft.


CS20 diSaSSembly and aSSembly

18 19

1716

7

86

5 8

10 11

12

16 29

13

1/4-20UNC

39c

39b

39a

41

5

4123

25

23

2323

20

22

4141

5

DRAG BRAKEADJUSTMENTSET SCREWDRAG BRAKE

ADJUSTMENTSET SCREW

DISASSEMBLY PROCEDURE 1.RemovetheCS20inputgear,byremovingthesetscrewinthepadanddrivingthe

idlershaftfromthehousing.(28,30) 2.Removethesetscrews(42)fromthebearingcover(5)whichholdthedragbrake

springs(43).Positionthehousingsothatthespringsfallfromhousing. 3.Removethefourlargesocketcapscrews(4)whichholdthebackcovertothePTO

housing. 4.Positionthehousingagainstabenchblockandhittheendoftheoutputshaftwitha

softfacehammertoremovetheentireoutputshaftassemblywithbearingcover(5). 5.Removethetwopipeplugs(41)fromthebearingcover.Thisexposestheballbearing

assemblywithinthecover. 6.Usinga1/4”punchandalternatingbetweenthetwoholes,drivethebearingandshaft

assemblyfromthebearingcover. 7.Usingabearingpullerremovetherearbearing(8)bygrabbingthedragbrakeplate(10)andremoving

bothpieces.Thebronzebrakedisk(11)canberemoved. 8.Insertfour1/4-20capscrewsintothedragbrakerotor(12)untiltheyjusttouchthebackofthebell

gear.Usingan“X”patternscrewthecapscrewsinat1/4turnintervalsuntilthebrakerotorisfreeoftheoutputshaft(29).

9.Thepistonandclutchpackmaybeservicedwithoutremovalofthedragbrake.Usingsnapringpliers,removethesnapring(26)locatedontheoutputshaftendwhilegentlypushingonthepistoncup(24).

10.Pullthepistoncup(25)fromtheshaftandthepiston(22)willgowithit.11.Tapthepistoncuponawoodsurfacetoremovethepiston.12.Removethespring(21).Theclutchfrictiondiscs(19)andspacerdiscs(20)andinner

clutchhub(18)canberemovedbypointingtheshaftenddown.13.Withthedragbrakeremoved,thesnaprings(13&14)onthisendofthebellgearcanbe

removedwithsnapringpliers.Thisallowsthebellgeartoberemovedtowardstheclosedend.Theinternalbearing(16)ofthebellgearcaneasilyberemoved.

REASSEMBLY PROCEDURE14.Thereassemblyoftheunitismadeinreverseofthedisassembly.There-useofseals,or-

ingsandsnapringsarenotrecommended.15.Besuretolubricatetheo-ringsandallbearingsuponinstallation.Torquecapscrewstothe

valuesshownortothefollowingvalues.5/16capscrews-18ft.lb. 3/8capscrews-36ft.lb.1/4setscrew-9ft.lb.16TheInputGearisreplacedasasetwhichincludesthegear,conespacer,&bearings.Slide

thissub-assemblyintothehousingtolineuptheidlershaft.17Taptheidlershaftintothehousingandthroughbothbearingraces.

18Taptheidlershaftinthereversedirectionsothatitisflushwiththebearinginthisassembly.Insertthethickestshimthatcanbeinstalledbyhandinthegapbetweenthebearingandhousing.Removeshimandselectthenextthickershimanddriveitintothegap.Rotatingthegeartomakesureiteasilyrotates.Therecommendedbearingpre-loadis.002”to.006”loose.(Theconespacersetsthisper-loadandmeasurementisnotrequired.)

19Taptheidlershaftintopositionandinstallsetscrew.

SCREW-IN SOLENOID VALVE INSTALLATION20Separatethecoilfromthevalveassembly.Insertthevalvecartridgeintotherear

coverandtorqueto20ft.lb.21.Sliponeo-ringandthecoiloverthevalve.Slipthesecondo-ringon.22Placethreadlockingcompoundonthepostthreadsandinstallnut.Torquethenut4

to5ft.lb.max.23Placethreadsealantonpipeplugs.Torque10-16ft.lb.

DROP-IN SOLENOID VAVLE INSTALLATION24.Valveispushedintohousingcavity.25Usetwo5mmcapscrewstomountsolenoid.torqueto2-3ft.lb.

DRAG BRAKE ADJUSTMENT26.Wheninstallingtherearcoverbesuretoaligntherollpinsinthedragbrakeplatewith

theholesintherearcover.27.Afterthecoverhasbeenattachedtothehousinginsertthespringsintotheholes.28.Insertthesetscrewoverthespringandturnthescrewseven(7)fullturns.29.FollowthetestandadjustmentproceduresintheCS20ownersmanual.

(Reference Exploded View on page 2)

DRAG BRAKE AND BELL GEAR REMOVAL

DENOTES SPECIAL SERVICE PROCEDURES


ClutCh aSSembly/ Solenoid

18

19

20

19

18c 18d18b

18a

20

Standardclutchpackassemblystatorplatesarestackedaspairsbetweenthefrictiondiscandarrangedona1-piececlutchhub

ModifiedclutchassemblyforoutputsI,D,orZ.TheoutputshaftfortheI,DorZoutputoptionisalargerdiametershaftandrequiresdifferentclutchpackcomponents.Theclutchhubisassembledbyinserting18ainto18bandholdingwithsnapring18d.Thespacer18cisplacedontheoutputshaftbeforeinstallingtheclutchhubassembly.Thefrictionandstatorplatesarealternatedstartingwithafrictiondisc.

18

19

20

19

18c 18d18b

18a

20

910

10

8A

-4JIC

7

71

54

3

6

5

4

RED

BLACKIN

PS

CL

BlueGreen

11

Exhaust Line

2

9

CS21 WITH MANUAL OVER RIDE SOLENOID VALVE(RemoteValveonly)48TK5005ActivationKitReplacesthe48TK4054andincludes48TK3882InstallationKit.

Thesolenoidvalve(35T40956)suppliedwiththisPTOhasamanualoverridefeaturewhichwillallowthePTOtobeengagedwithoutelectricalpower.Mountvalveinalocationthateasilyaccessibletotheoperatorandclearofanychassismovingparts,heatsources,pinchpoints,andclearofthePTOoutputshaft.Toactivate:•Stayclearofanymovingorpotentiallymovingcomponents.Donotoperatewithoutblockingthevehiclewheelsandanychassis/bodylifts/cylindersasthesecancauseseriousinjuryordeath.•Themanualoverridefeatureisintendedforemergencysituationsonly.•Pullknobandtwisttoholdvalveinthe“ON”position.Pullandtwistinoppositedirectiontodeactivate.

CS20 SERIES CONVERSION TO REMOTE ACTIVATION SOLENOIDScrew-inSolenoidConversionKit48TK4942

PlugPlug

ExhaustLine

Pressureoneport,plugotherport

TransmissionMainPressConnection

1512

1413

BlockValvemustbespacedoffanyflatsurfaceusingwasherstopreventdamagetosolenoid.


1** 1 30T37954 PressureSwitch 2** 1 34T35872 WireHarness 3 1 43T37503 1/8”NPT/JICFitting 4 2 43T35867 1/8”NPT/JICElbow 5 4 45T36274 HoseAssembly 6 1 43T36231 StraightBranchTee 7 3 43M68014 7/16-20Str.Elbow 8 1 35T37928 Valve12vD.C. 9 1 25T40727 CavityPlug 10 2 25T36726 Str.Plug 11 1 25T21684 PipePlug

SOLENOID MOUNTING HARDWARE

12 2 19T36623 Capscrew 13 2 22T35140 Nut 14 2 21T37991 Lockwasher 15 2 21T23153 Washer

CONVERSION KIT - 48TK4942

Install1pin(item#9)perhole,inthesetwoholes.

Thesetwoholes.

OR

BRAKEPLATE—ITEM10DetailshowsRollPinlocations.

FINISHEDASSEMBLY

BRAKE PLATE ASSEMBLY

** Included with original PTO, not included in this kit.

10 MunciePowerProducts,inc.

arrangementS

TORQUE TO20 FT-LBS

NO. 1 ASSEMBLY NO. 3 ASSEMBLY

TORQUE TO 20 FT-LBS



cS20 arrangement

cS21 arrangement



MunciePowerProducts,inc. 11

model number ConStruCtion

dimenSionS

PTO TYPE ClutchShiftCS

MOUNTING 10-BoltMount,Design2-20 10-BoltMount,Design2w/remotesolenoid-21 10-BoltMount,Special-22

TRANS. CS GEAR DATA Allison10.16PRH-A10 Caterpillar9.55PRH-C95

SPEED RATIO 05-.55:1 06-.64:1 07-.74:1 08-.84:1 10-.97:1 12-1.19:1 15-1.46:1

SHIFTER TYPE 12VoltElectric/Hydraulic-H 24VoltElectric/Hydraulic-J LessActivationKit-P

ASSEMBLY ARRANGEMENT 1or3

SPECIAL FEATURES X-None(PressureLubeisstandardonallunits) A-SpecialSAEB2-boltflangeforParker sculptedpistonpump(usedwith“P”shaftonly) B-Hosekit(HDTrans.R.S.) D-PulseGenerator&SPD-1001A U-PulseGenerator 3-HoseKitSpecial17” 4-HoseKitdeleted 2-HoseKitSpecial36”

OUTPUT TYPE B-1-1/4Round5/16KW C-1-1/420Spl.(1410Flange) D-DIN5462(EuropeanMount) G-Special(DanaMount) I-DIN5462 K-SAE“B”2&4Bolt P-SAE“B-B”2&4Bolt Q-SAE“A”2-Bolt S-SAE“B”2-Bolt T-SAE“A”2-Bolt(3/411Spl.) X-1.3-21Spline Z-SAE“B”2&4BoltSAE“C”1-1/4”14Spline 2-1-1/4”20Spl.(DIN100Flange) 6-SAE“B”2-Bolt

cs20A1006H1BX

ÿ1.25

.31 WOODRUFF KEY

4.58

7.87

3.940.97

4.43

2.78

7.284.80

4.53

2.26

ON B.C.1410 BOLT PATTERN0.44 [11.2]

3.75 [95.3]0.08 [2.1]

1.25 20T-SPLINE

2.75 [69.9]

4.71 [119.6]

7.86 [199.6]

STANDARD 1-1/4 ROUND KEYED SHAFT (“B” OPTION) 1-1/4–20 SPLINE W/1410 SERIES FLANGE (“C” OPTION)

8∞

1.890.64

4.00

0.442.00

6.58

SPLINE SHAFT

DIA.

EQ. SP. ON 5.75 DIA B.C.1/2-13UNC-2B 2PLS.


ALTERNATE FLANGEPOSITION HOLE

8.0∞

67.4∞

51.4∞

35.4∞

19.4∞

6.4∞

SAE “B” 2 & 4 BOLT 7/8”-13 SPLINE (“K” OPTION)SAE “B-B” 2 & 4 BOLT 1”-15 SPLINE (“P” OPTION)SAE “B” 2 & 4 BOLT 1.25”-14 SPLINE (“Z” OPTION)

8∞

1.890.64

4.00

0.442.00

6.58

SPLINE SHAFT

DIA.



ALTERNATE FLANGEPOSITION HOLE

8.0∞

67.4∞

51.4∞

35.4∞

19.4∞

6.4∞

FLANGE ROTATION OPTIONSK, P, and Z OPTIONS

SP96-01 (Rev. 6-09) Printed in the U.S.A.© Muncie Power Products, Inc. 2009

Muncie Power Products, Inc. Member of the Interpump Hydraulics GroupGeneralOfficesandDistributionCenter•P.O.Box548•Muncie,IN47308-0548

(765)284-7721•FAX(765)284-6991•E-mail [email protected] site http://www.munciepower.com

DriveProducts,ExclusiveAgentsforCanada,ISO Certified by an Accredited Registrar

2.63

2.63

1.25

1.09

2.75

0.25

0.81

5.42

SPLINE SHAFT7/8" 13T INV.

DIA.

5/16-18UNC-2B 4PLS.

1.890.64

4.00

0.442.00

6.58

SPLINE SHAFT

DIA.


7/8" 13T INV.SPLINE SHAFT


8.0∞

45.0∞22.5∞

22.5∞7.26 [184.4]

2.67 [67.9]

0.59 [15.0]

2.57 [65.3]

3.15 [80.1]

4.45 [113.1]

1.67 [42.3]

3.15 [80.1]

4.45 [113.1]

45.0∞22.5∞

22.5∞

2.24 [57.0]

6.25 [158.7]

12mm x 1.5

dimenSionS

SPECIAL 7/8-13 SPLINE (“G” OPTION) SAE “B” 2-BOLT 7/8-13 SPLINE (“6” OPTION)

DIN 5462 36MM - 8 SPLINE (“I” OPTION) DIN 5462 36MM - 8 SPLINE (“D” OPTION)

SAE “A” 2-BOLT 7/8-13 SPLINE (“Q” OPTION) SAE “B” 2-BOLT 7/8-13 SPLINE (“S” OPTION)5.72

1.12

1.67

0.25

3.25

0.42

SPLINE SHAFT7/8 13T INV.

DIA.

3/8-16UNC-2B 2PLS.EQ. SP. ON 4.188 DIA B.C.

8∞

1.740.49

4.00

0.391.20

5.80EQ. SP. ON 5.75 DIA B.C.1/2-13UNC-2B 2PLS.

POSITION HOLEOFFSET 37∞

7/8 13T INV.SPLINE SHAFT

DIA.

OFFSET 16∞POSITION HOLEALTERNATE FLANGE

ALTERNATE FLANGE

SAE “A” 2-BOLT 3/4-11 SPLINE (“T” OPTION) 1-1/4–20 SPLINE WITH DIN 100 FLANGE (“2” OPTION)

3/8-16UNC-2B 2PLS.

0.25SPLINE SHAFT7/8 13T INV.

EQ. SP. ON 4.188 DIA B.C.

DIA.

0.42

3.25

5.72

1.12

1.67

0.08 [1.9]

2.24 [57.0] DIA.

3.94 [100.0]

7.86 [199.6] EQ. SP. ON 3.31 [84.0] B.C.0.32 [8.0] HOLES

CS20 & CS21 SerieS ClutCh Shift pto - Parts...

Documents

Transcript of CS20 & CS21 SerieS ClutCh Shift pto - Parts...