CRYOGENIC - VCC BV · Full compliance with BS 6364 Safe Operation. Burnout of soft seats provide...
Transcript of CRYOGENIC - VCC BV · Full compliance with BS 6364 Safe Operation. Burnout of soft seats provide...
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B a l l V a l v e s
CRYOGENIC
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▪ Leading manufacturer of high-end ball valves
and pneumatic actuators
▪ Over 60 years experience with industrial applications
▪ We develop, manufacture and market our products
▪ HABONIM tailor-made solutions assist global
customers in meeting their challenges
Company Profile
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Three PieceBall Valve
3,4,5 Way Ball Valve
TuBore™ Ball Valve
Flanged Ball Valve
Flush TankBall Valve
CryogenicBall Valve
High PressureBall Valve
Metal seated Ball Valve
Control Ball Valve
Trunnion Mounted Ball Valve
PneumaticActuator
DBBBall Valve
HABONIM Product Lines
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HABONIM global network
HEADQUARTER HABONIM IsraelSUBSIDIARIES HABONIM USA | HABONIM Europe | HABONIM Australia
SALES OFFICES HABONIM UK | HABONIM China | HABONIM Singapore
Distribution to 52 countries worldwide
Austria | Australia| Belgium | Belarus | Brazil | Canada | Cayman Islands | China | Canada | Colombia | Costa Rica | Croatia | Cyprus | CzechRepublic | Germany | Denmark | Estonia | Finland | France | UK | Georgia | Greece | Hungary | Indonesia | Ireland | Israel | India | Italy |Jordan Japan | Korea | Kazakhstan | Lithuania | Macedonia | Mexico | Malesia | Netherlands | Norway | New Zealand | Peru | Philippines | Poland Romania | Russia | Sweden | Singapore | Slovenia | Slovak Republic | Spain | Switzerland | Turkey | Taiwan | Thailand | Ukraine | UAE | USA Vietnam | South Africa
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Pharmaceutical
Energy PetrochemicalOil & Gas
Chemical
HABONIM Activities by Industry Segments
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Cryogenic Valves On The Field –Exxon CFZ
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CNOOC Fujian LNG Terminal
High Pressure Cryogenic Class #2500, -196° C degrees
Cryogenic Valves on the Field
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LNG Terminal in SwedenCryogenic Valves on the Field |
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▪ Safety in Operation
▪ Safety During Maintenance
▪ Safety in Hazardous Environments
Cryogenic Valves
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Fire safe by design
Safe Operation
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Safe Operation
Fire safe by design
▪ Graphite free fire safe HermetiX™ stem seal
▪ 500,000 cycles tested maintenance free
▪ Certified to ISO 15848-1 for fugitive emission
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▪ 45° inclination limitation
▪ Stem seal remains at ambient condition
▪ Minimize fugitive emission
▪ One piece bonnet
(made without welding)
▪ Full compliance with BS 6364
Safe Operation
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Burnout of soft seats provide metal to metal sealing against a fire lip
Fire lip
Safe Operation
Fire safe by design
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Tongue and groove design
Labyrinth leak path
Aligned and accurate body-ends assembly
Safe Operation
Fire safe by design
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Minimum thermal expansion /contraction
When an object is heated or cooled, its
length changes by an amount
proportional to the original length and the
change in temperature
One-size-up, Short bolts
Safe Operation
Fire safe by design
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Spring Loaded PlungerElectro-static discharge - Grounding of valve rotating parts
Safe Operation
Anti-static device - as standard
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▪ Cryogenic valve are
unidirectional
▪ No trapped cavities
are allowed (BS6364)
Pressure relief hole
Safe Operation
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▪ Efficient heat transfer
▪ Thin layer between stem OD and bonnet ID
▪ Stem seal at ambient condition
▪ Minimize fugitive emission
Safe Operation
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Orientation determination
for safe field service
Rib & groove
Integral stem rib Ball groove
Relief hole
Safe Maintenance
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Flow direction indication
Safe Maintenance
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Do not dismantle Tag
Safe Maintenance
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12” Standard BS6364 bonnet
(10” between welding)
6” Bonnet
Safe Maintenance
Flexible Choice of Bonnets
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▪ Suitable for confined space applications
▪ Needless for radiographic test
▪ Cost effective
6” bonnet cryogenic test
After 4 hours immerse in
LN2 (cryogenic condition)
bonnet top temperature
measured at +100C
6” Bonnet Benefits (none BS6364 standard)
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▪ High Pressure Cryogenic Shutoff
▪ Up to 414 Bar / -269°C
▪ Hybrid PCTFE (KEL-F) Seats
High Pressure Cryogenic Valves
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▪ Hybrid Seats
▪ Metal housing and PCTFE inserts
▪ Safe operation under Class 2500 differential
pressure
▪ Lower torque than metal seated valve
▪ EN12266-1 Rate A bubble tight shut-off
High Pressure Cryogenic Valves
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Cryogenic #900
Metal Seat Valve
Cryogenic #900 Metal
Seat Control Valve C28z
High Pressure Cryogenic Valves
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▪ High Pressure Cryogenic Metal Seated Control Valve
▪ Class 900 / -260 C
▪ Superior Performance
▪ Trouble Free Operation
▪ Full DP open \ Close
High Pressure Cryogenic Valves
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High Pressure Cryogenic Valves
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In house cryogenic test
Quality Control
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▪ NDT Testing – On request
▪ PMI-XRF tests
▪ Cryogenic Impact testson foundry and bar stock materials
Quality Control
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NDT testing – Cryogenic Charpy test on request
Cryogenic Impact tests on
Bar stock materials
Success Criteria
EN 10045-1
Kv > 60J
Lateral Expansion
> 0.381 mm
Same Test can be done on foundry,
where 24 week lead time is required
Quality Control
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▪ Three piece C47
▪ ANSI standard port flanged 150/300 C31 & C32
▪ ANSI full port flanged 150/300 C73 & C74
▪ DIN EN1092 full port flanged C77 & C78
▪ High Pressure C28 #2500
Series in Range
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SealSeatEndsBody
CF3MCF8MCast Valves
A479
S316/316L
A479
S316/316L
Bar Stock Valves
Graphite \PTFECF PTFE \ TFM \ PCTFETechnical Air
Gases
Graphite CF PTFE \ TFM \ PCTFEFire Safe
Execution (LNG)
PTFETFM \PCTFELOX & Foodstuff
Execution
Graphite \PTFEPCTFEUltra Low Leak,
Extreme Low
Temperatures
T < -200 °C
Choice of Materials
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Special Cryogenic Valves
Control Wafer Style
Emission
Control
Cryogenic Valves Series
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Multiport and diverter cryogenic lines are extremely
flexible and space saving valves. Enable the piping
and machine designer to save valves, space, flow
elements, while enhancing safety and simplicity.
Cryogenic Valves Series
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Cryogenic #600 6”
Full Port Valve
Cryogenic Valves - Special Developments
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▪ Cryogenic Double Block And Bleed
▪ Allows Safe Furnace use of Liquid Oxygen and Fuels
▪ Thermal Relief of Body Cavity – Optional
Cryogenic #150
DBB Valve
Cryogenic Valves - Special Developments
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Blue Origin USA
HABONIM Cryogenic Valves – Key Clients
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Thank You