CROSSLINKING - PERGAN · PDF fileCrosslinking of PE is only applied to the finished or...
Transcript of CROSSLINKING - PERGAN · PDF fileCrosslinking of PE is only applied to the finished or...
CROSSLINKINGof rubber and polyolefineswith organic peroxides
PERGANThe Peroxide Company
Reliable, competent, flexible - for 35 years your partner for organic peroxides. Since its foundation in 1981, Pergan has established itself in the national and international market as a manufacturer of organic peroxides.
Organic peroxides
The main stress of our business activity is put on the production
and trade of organic peroxides. These are more or less stable
chemical compounds which exclusively consist of carbon,
hydrogen and oxygen. They are used as initiators and reaction
substances in the plastics and rubber industry, because they
easily decay in extremely active radicals.
Our business activities are conducted from two production facilities
in Germany, one production facility in the United States, through
a network of more than 30 representatives worldwide and a joint
venture company in China. We foster constructive and trusting
business connections with our national and international partners.
Customer orientation– a recipe for success
Quality does not only mean reliability but also includes
services such as consultation and support for our customers
helping them to solve their problems. Quality results from the
performance of all employees. We work towards strengthening
quality awareness through the help of information, internal and
external training and motivation.
Reliable
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Part of our service also includes examining our customers’
applications so that we can develop optimal product
formulations and supply them with suitable peroxide- and other
additive preparations for their process. Therefore we do not
offer only products but moreover solutions to problems. The
positive feedback from satisfied customers motivates us to keep
continuing along this line.
Competent
As a medium sized company flexibility is one of our greatest
strengths. We are able to react quickly, competently and
efficiently to the individual wishes and requirements of our
customers. In recognition of exceptional business achievements
PERGAN was awarded the jury award „Company of the Year
2010“ by Stadtsparkasse Bocholt.
Flexible
Organic peroxides are used for:
• polymerization of monomers for plastics manufacture
• crosslinking and modification of polymers,
• as the curing of unsaturated polyester-, vinylester- and
acrylic resins
Safety and environmental conservation out of responsibility
Organic peroxides are highly reactive chemicals. The
manufacturing, transport, storage, handling and last but
not least the disposal of organic peroxides requires strict
precautions. We have effected considerable investments into
safety to eliminate risks, to avoid faults and to protect people
and environment from becoming endangered. Naturally, we
provide our customers support in any kind of safety, handling, or
storage issue.
Organic peroxides are furthermore used as oxidation
materials for medical preparations and for complicated
chemical synthesis.
Production sites Representatives delivery area
Our company holds ISO 9001and ISO 14001 certification
CROSSLINKINGof rubber and polyolefinswith organic peroxides
Chemical crosslinking agents such as sulphur and organic peroxides are able to link polymer
chains creating a three-dimensional network. This crosslinking reaction changes several
material characteristics. The material characteristics of a crosslinked polymer are superior
to the equivalent characteristics of the sulphur cured polymers.
Peroxide crosslinking of elastomers has the
following advantages over the sulphur cure:
• simple formulation
• long storage time of the peroxide
containing compound without scorching
• high processing temperature
• rapid vulcanization without reversion
• high temperature resistance of final product
• crosslinked products do not change colour
through contacts with metals and PVC
• most peroxides do not cause blooming
• co-vulcanization of saturated and unsaturated rubbers
• co-vulcanization of rubbers with polyethylene
and other polyolefins
• co-polymerisation with polymerisable plasticisers
or other co-agents to achieve a controlled hardness
and stiffness coupled with easy processing
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Parts of peroxide per 100 parts of polymer
PolymerPEROXAN PK295 P
PEROXAN BV-40 P
PEROXAN DC-40 P
PEROXAN BIB-40 P
PEROXAN HX-45 P
NR, IR 2,3 - 4,5 2,5 - 5,0 2,0 - 4,1 1,3 - 2,5 1,3 - 2,4
BR 1,0 - 2,1 1,1 - 2,3 0,9 - 1,9 0,5 - 1,2 0,8 - 1,2
CR 1,1 - 3,0 1,3 - 3,3 1,0 - 2,7 0,6 - 1,7 0,6 - 1,6
SBR 1,9 - 4,1 2,1 - 4,6 1,7 - 3,7 1,1 - 2,3 1,1 - 2,2
NBR 2,6 - 4,5 2,9 - 5,0 2,4 - 4,1 1,5 - 2,5 1,4 - 2,4
HNBR 6,8 - 11,3 7,5 - 12,5 6,1 - 10,1 3,8 - 6,3 3,7 - 6,1
EPM, EPDM 6,8 - 11,3 7,5 - 12,5 6,1 - 10,1 3,8 - 6,3 3,7 - 6,1
PE 1,5 - 7,6 1,7 - 8,4 1,4 - 6,8 0,8 - 4,2 0,8 - 4,0
CM 6,8 - 10,6 7,5 - 11,7 6,1 - 9,5 3,8 - 5,9 3,7 - 5,7
EVA 2,6 - 5,3 2,9 - 5,8 2,4 - 4,7 1,5 - 3,0 1,4 - 2,9
Q 1,0 - 2,0 0,4 - 0,8 0,4 - 0,8
t90 Crosslinking* 145°C 160°C 170°C 175°C 175°C
t2 Crosslinking 115°C 125°C 130°C 135°C 135°C
Peroxide crosslinking possible for:
NR Natural rubber EPDM Ethylene propylene terpolymer
IR Polyisoprene rubber POE Polyolefin elastomer
BR Polybutadiene rubber T Polysulphite rubber
CR Polychloroprene rubber PE Polyethylene
SBR Styrene butadiene rubber CM Chlorinated Polyethylene
NBR Butadiene acrylonitrile rubber CSM Chlorosulphonyl polyethylene
HNBR Hydrogenated butadiene acrylonitrile rubber
ABS Acrylonitrile butadiene styrene copolymer
Q Silicone rubber EVA Ethylene vinylacetate copolymer
AO/EO Polyurethane rubber EBA Ethylene butylacrylate copolymer
EPM Ethylene propylene copolymer FPM Fluoro rubber
In comparison to sulphur cure there are
following disadvantages:
• sensitivity to oxygen under curing conditions
• certain components of the rubber compound like
extender oils, antioxidants and resins may consume
peroxide free radicals under certain conditions
• usually tensile and tear strength properties are reduced by 15%
Peroxide formulation with improved scorch protection
PEROXAN BIB-40 GS+ is a new product which offers improved
scorch protection as compared to PEROXAN BIB-40 GS.
It offers significantly better scorch protection during mixing
and compounding which results in increased productivity.
Advantages during mixing:
• increased mixing speeds
which result in shorter mixing times
• makes one step mixing a possibility
• improves the dispersibility of components
Advantages during processing:
• higher processing temperatures
which results in shorter cycle times
• faster filling of moulds
• higher speeds during the extrusion process
Azo-Initiators as a blowing agent
PEROXAN AZDN-Paste 50 SI is used as a chemical blowing agent for the production of silicone foams and other expanded elastomeric products. When 2,2`-Azodiisobutyronitril decomposes it releases Nitrogen gas and forms a homogeneous sponge structure within the elastomer. The physical form as a paste facilitates the dust-free incorporation into silicone rubber and other low viscous elastomeric compounds.
Peroxide crosslinking possible with blends of:
Peroxide crosslinking limited or impossible for:
ACM Polyacrylate rubber IIR Butyl rubber
CIIR Chlorobutyl rubber CO Epichlorohydrin rubber
ECO Epichlorohydrin copolymer PP Polypropylene
PB Polybutene-1 PIB Polyisobutene
PVC Polyvinylchloride
NBR / EPDM SBR / EPDM PE / EPDM PE / EVA
NBR / EVA EPDM / PP POE / EP(D)M
Typical amounts of organic peroxides required for crosslinking of various polymers
Additions of the important peroxides for the crosslinking of different types of polymers are listed on the next page. Satisfactory mechanical properties can be obtained at the lowest peroxide dosage levels. Compression set properties improve with higher peroxide amounts. The highest values should not be surpassed, otherwise the remaining mechanical properties will decrease. However, higher peroxide levels are necessary when the compound contains free radical consuming materials such as sulphur, certain antioxidants and non-paraffinic mineral extender oils.
* Very short crosslinking times can be achieved by raising t90- temperatures to approximately 40°C above the mentioned temperature.
APPLICATIONSCable insulation
Cable insulation from peroxide cross-linked polyethylene (XLPE) are used in 1-380 kV range. Important after crosslinking are good dielectric properties and dimensional stability at higher temperatures. Mostly LDPE is crosslinked with Dialkylperoxides.
NBR & SBR
Butadiene acrylonitrile rubber (NBR) is produced by copolymerization of acrylonitrile (ACN) and 1,3-butadiene. Materials based on this synthetic rubber are suitable because of their good technological properties for many applications. In particular, radial shaft seals, sealing elements for hydraulic and pneumatic systems as well as O-rings.
Styrene butadiene rubber (SBR) is produced by the copolymerization of 1,3-butadiene and styrene. SBR is now the most widely used synthetic rubber and finds its application in the production of tires (tread), gaskets and conveyor belts.
Crosslinked EPM/EPDM
Ethylene-propylene copolymer (EPM) is a copolymer of ethylene and propylene, ethylene-propylene terpolymer (EPDM) is a terpolymer of ethylene, propylene and a diene component. Advantages are more enhanced temperature resistance, lower compression set and a better aging behavior. Applications are hoses, seals, profiles, cables, shoe soles and conveyor belts.
Crosslinked EVA
Ethylene vinyl acetate (EVA) is a class of copolymers. The crosslinking with organic peroxides is carried out in order to improve the elongation, the aging and the heat resistance. Applications are hot melt adhesives, films, electrical cables, solar panels, shoe soles and floor coverings.
Crosslinked HDPE & Crosslinked LDPE
Crosslinked Polyethylene (PE-X) is produced by crosslinking of thermoplastic polyethylene (LDPE, LLDPE or HDPE) through organic peroxides. Due to the crosslinking the impact resistance, abrasion resistance, low-temperature and stress cracking resistance can significantly be increased. On the contrary the hardness and rigidity decreases. As PE-X does not melt it is more thermally resistant. With a higher crosslinking density the maximum shear modulus increases also. Crosslinking of PE is only applied to the finished or semi-finished product. Applications are rotationally sintered hollow bodies, underfloor heating pipes, medium and high voltage cable insulation or container linings.Crosslinked Foamed Polyethylene
Crosslinked polyethylene foam is produced by crosslinking of polyethylene in the presence of foaming agents, such as e.g. Azo initiators. Crosslinked PE foam has a fine, regular and closed cell structure with low density. The closed cell structure provides excellent heat and cold insulation properties. In addition, cross-linked PE foam does not absorb water. Applications are noise protection, thermal insulation, seat cushions, gym mats or floats (swimming aids).
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Crosslinked Silicone Rubber
Silicones (poly (organo) siloxanes) is a group of synthetic polymers in which silicon atoms are linked via oxygen atoms. As silicone rubber is referred to the compositions of the poly (organo) siloxanes transferred into a rubber-elastic state. Silicone rubber differs in two types according to the required curing temperature: a cold- (RTV) and a hot-crosslinked (HTV) silicone rubber. Both types can, in addition to the silane or platinum crosslinking, be crosslinked with organic peroxides. Crosslinked silicone rubber has a good cold-/heat- and aging resistance and can be used for hoses, rollers, conveyor belts, cable sheathing, gaskets and for pharmaceutical and medical products. As crosslinkers we recommend our peroxide formulations based on silicone oil or silicone rubber.
Safe processing- and crosslinking times
PEROXAN BD °C 70 80 90 100 110 120 130 140 150 160 170 180 190 200Safe processing time min 47 12 2Crosslinking time min 10 4 2PEROXAN PBSafe processing time min 29 20 11Crosslinking time min 61 30 12 5PEROXAN PK295Safe processing time min 35 11Crosslinking time min 50 16 7PEROXAN BVSafe processing time min 35 12Crosslinking time min 72 30 11 5PEROXAN DCSafe processing time min 77 24Crosslinking time min 65 25 10 4PEROXAN BIBSafe processing time min 58 19Crosslinking time min 46 22 7 3PEROXAN BUSafe processing time min 57 19Crosslinking time min 46 19 6 3PEROXAN HXSafe processing time min 45 15Crosslinking time min 60 24 8 3PEROXAN DBSafe processing time min 54 18Crosslinking time min 86 34 12 5 2PEROXAN HXYSafe processing time min 43 14Crosslinking time min 63 22 8 4
Safe processing temperature t2
The raw materials (polymer, additives, peroxide) have to be
homogenized before the crosslinking reaction can take place.
Although the temperature sensitive peroxide will be the last raw
material which is added for homogenization, one has to take care
to avoid temperatures at which the peroxide decomposes and the
crosslinking reaction starts. This maximum processing temperature
of the peroxides is called the scorch temperature. The safe
processing temperature t2 is defined as the temperature, at which
the scorch time is longer than 20 minutes.
Typical crosslinking temperature t90
The typical crosslinking temperature t90 is defined as the
temperature at which 90% of the crosslinks in the compound
are formed within about 12 minutes.
Storage temperatures
Crosslinking peroxides can be stored and handled without risk
providing certain precautions are taken. Please refer to our
MSDS and product labels for precise information and keep
products at recommended storage temperature.
Trade name Chemical name / Chemical structure
CAS number / Physical form
Peroxide assay
Active oxygen assay
Standard package
Storage temperatures
max. min.
Half life temperatures
10h 1h 0,1h
Processing temperaturest2 t90
Regulatory RecommendationsFDA BfR
UN- No.
Di-(2,4-dichlorobenzoyl)-peroxide 133-14-2 47°C 65°C 80°C 75°C 90°C
PEROXAN BD-Paste 50 Sl Paste in silicone oil 50% 2,11% 20kg pail 30°C 5°C 177.2600 XV 3106
tert-Butyl peroxybenzoate 614-45-9 87°C 110°C 136°C 100°C 140°C
PEROXAN PB
PEROXAN PB-50 P
Liquid
Powder with chalk
98%
50%
8,07%
4,12%
25kg container
25kg cardboard box
30°C
30°C
10°C XLVI 3103
3106
1,1-Di-(tert-butylperoxy)-3,3,5-trimethylcyclohexane 6731-36-8 91°C 117°C 138°C 115°C 145°C
PEROXAN PK295 P
PEROXAN PK295 GS
PEROXAN PK295 MB
Powder with chalk
Granules with chalk
Granules with EPM
40%
40%
40%
4,23%
4,23%
4,23%
25kg cardboard box
25kg cardboard box
25kg cardboard box
30°C
30°C
30°C
3110
3110
3110
Butyl-4,4-di-(tert-butylperoxy) valerate 995-33-5 104°C 130°C 152°C 125°C 160°C
PEROXAN BV-40 P
PEROXAN BV-40 GS
Powder with chalk
Granules with chalk
40%
40%
3,83%
3,83%
25kg cardboard box
25kg cardboard box
30°C
30°C
3108
3108
Dicumyl peroxide 80-43-3 112°C 138°C 162°C 130°C 170°C
PEROXAN DC
PEROXAN DC-P
PEROXAN DC-P+
PEROXAN DC-Paste 50 Sl/3
PEROXAN DC-40 GS
PEROXAN DC-40 MB
PEROXAN DC-40 PE-G
PEROXAN DC-40 PK
PEROXAN DC-40 P
PEROXAN DC-20 PE-MB
Fine granules
Powder
Powder
Paste in silicone oil
Granules with chalk
Granules with EPM
Granules with PE
Powder with clay
Powder with chalk
Masterbatch with PE
98%
98%
98%
50%
40%
40%
40%
40%
40%
20%
5,80%
5,80%
5,80%
2,96%
2,37%
2,37%
2,37%
2,37%
2,37%
1,18%
20kg cardboard box
20kg cardboard box
20kg cardboard box
25kg pail
25kg cardboard box
25kg cardboard box
20kg cardboard box
20kg cardboard box
25kg cardboard box
20kg cardboard box
30°C
30°C
30°C
30°C
30°C
30°C
30°C
30°C
30°C
30°C
5°C
177.2600 XV,
XXXIX
3110
3110
3110
3110
1325
1325
3077
1325
1325
none
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Trade name Chemical name / Chemical structure
CAS number / Physical form
Peroxide assay
Active oxygen assay
Standard package Storage temperatures
max. min.
Half life temperatures
10h 1h 0,1h
Processing temperaturest2 t90
Regulatory RecommendationsFDA BfR
UN- No.
Di-(2-tert-butyl-peroxyisopropyl)-benzene 25155-25-3 117°C 146°C 169°C 135°C 175°C
PEROXAN BIB-1
PEROXAN BIB-40 EV-G
PEROXAN BIB-40 GS
PEROXAN BIB-40 GS+
PEROXAN BIB-40 MB
PEROXAN BIB-40 PE-G
PEROXAN BIB-40 PK
PEROXAN BIB-40 P
Powder
Granules with EVA
Granules with chalk
Granules with chalk
Granules with EPM
Granules with PE
Powder with clay
Powder with chalk
95%
40%
40%
40%
40%
40%
40%
40%
8,98%
3,78%
3,78%
3,78%
3,78%
3,78%
3,78%
3,78%
20kg cardboard box
20kg cardboard box
25kg cardboard box
25kg cardboard box
25kg cardboard box
20kg cardboard box
20kg cardboard box
20kg cardboard box
30°C
30°C
30°C
30°C
30°C
30°C
30°C
30°C
XXXIX,
XLVI,
XXI
3106
none
1325
1325
1325
none
1325
1325
tert-Butylcumylperoxide 3457-61-2 117°C 146°C 169°C 135°C 175°C
PEROXAN BU Liquid 94% 7,22% 25kg container 30°C 15°C XV 3109
2,5-Dimethyl-2,5-di-(tert-butylperoxy)-hexane 78-63-7 118°C 147°C 171°C 135°C 175°C
PEROXAN HX
PEROXAN HX-Paste 75 SI
PEROXAN HX-Paste 70 SH
PEROXAN HX-50 PS
PEROXAN HX-Paste 45 SI
PEROXAN HX-45 SP
PEROXAN HX-45 GS
PEROXAN HX-45 MB
PEROXAN HX-45 P
PEROXAN HX-26 TA
Liquid
Paste in silicone oil
Paste with fillers
Powder with silica
Paste in silicone oil
Paste in silicone rubber
Granules with chalk
Granules with EPM
Powder with chalk
Powder with chalk and TAIC
92%
75%
70%
50%
45%
45%
45%
45%
45%
26%
10,14%
8,27%
7,71%
5,51%
4,96%
4,96%
4,96%
4,96%
4,96%
2,87%
25kg container
25kg pail
25kg pail
25kg cardboard box
25kg pail
18kg pail
25kg cardboard box
25kg cardboard box
20kg cardboard box
25kg cardboard box
40°C
40°C
40°C
40°C
40°C
40°C
40°C
40°C
40°C
40°C
10°C
10°C
10°C
10°C
10°C
10°C
10°C
10°C
177.2600 XV,
XXXV,
XLVI
3103
3108
3108
3108
3108
3108
3108
3108
3108
3108
Di-tert-butylperoxide 110-05-4 120°C 154°C 176°C 145°C 180°C
PEROXAN DB Liquid 98% 10,72% 20kg container 40°C 177.2600 XXXV,
XLVI
3107
2,5-Dimethyl-2,5-di(tert-butylperoxy)hexyne-3 1068-27-5 127°C 157°C 182°C 145°C 185°C
PEROXAN HXY-85 W
PEROXAN HXY-45 P
Solution in white oil
Powder with chalk
85%
45%
9,50%
5,03%
25kg container
25kg cardboard box
30°C
30°C
10°C XLVI 3103
3106
Blowing agent 2,2‘-Azodiisobutyronitril 78-67-1 Assay Application
PEROXAN AZDN-Paste 50 SI Paste in silicone oil 50% 25kg pail 20°C PEROXAN AZDN-Paste 50 SI is a blowing agent for the production
of silicone foams. The physical form as a paste facilitates the dust-free
incorporation into silicone rubber.
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PERGAN Marshall LLC710 Bussey Rd
Marshall, TX 75670USA
T +1 [email protected]
PERGAN GmbHSchlavenhorst 7146395 Bocholt
Germany
T +49 (0) 2871 / 99 02-0..F +49 (0) 2871 / 99 02-50
PERGAN Fine Chemical Co. Ltd.Maotiao Road, Nanhe Industrial Zone
Tianjin, 300382P.R. China
T +86-22-23982200F [email protected]
WWW.PERGAN.COM
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