Product Details and Certifications

Cross Reference RA Part Number: PN-D10560Product: 509-BOIDescription: NEMA FULL Voltage Non-Reversing Starter, SIZE 1, 415V 50Hz, Open

Type without Enclosure, with Eutectic Alloy Overload Relay, 3 Power Poles

Representative Photo Only (actual product may vary based on configuration sections)

CONTACTOR DATABulletin Number 509 NEMA Full Voltage Non-Reversing StartersNEMA Size NEMA 1Enclosure Type Open TypeCoil Voltage 415V 50HzPhases 3 PhasesOverload Relay Eutectic Alloy

ASSEMBLYAssembly Modular Kit

CERTIFICATIONS AND APPROVALSNEMA/EEMACULCSAABSUSCGEN/IECCEFor UL Certifications Directory: http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm

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NEMA AC Contactors

Bulletin 500 500F

Description Top-wired contactor Feed-through contactor

NEMA Size 00…9 0…5

ContinuousAmpere Rating [A] 9…2250 18…270

Availability

NEMA size 0…4, open typeModular kits and components

NEMA size 00, 5…9, open typeFactory assembled

NEMA size 00…9, enclosedFactory assembled

NEMA size 0…4, open typeModular kits and components

NEMA size 5, open typeFactory assembled

NEMA size 0…5, enclosedFactory assembled

Enclosures(NEMA Type) 1, 3R/4/12, 4/4X, 7, and 9 —

Standards

� NEMA/EEMAC ICS2 (IndustrialControls and Systems)

� UL 508� CSA C22.2, No. 14� ABS 4/5.115� USCG 46 CFR 111.70� IEEE 45

� NEMA/EEMAC ICS2 (IndustrialControls and Systems)

� UL 508� CSA C22.2, No. 14� ABS 4/5.115� USCG 46 CFR 111.70� IEEE 45

Certifications

� UL Listed (File No. E3125; Guide No.NLDX)

� (File No. E10314; Guide No. NPKR)� CSA Certified (LR1234)� CE Marked (Per EN 60947)� American Bureau of Shipping (ABS)

� UL Listed (File No. E3125; Guide No.NLDX)

� (File No. E10314; Guide No. NPKR)� CSA Certified (LR1234)� CE Marked (Per EN 60947)� American Bureau of Shipping (ABS)

Product Selection Page 1-31 Page 1-36

NEMA Starters

Bulletin 505 509 520

Description Reversing starters Non-reversing starters Multi-speed starters

3-Phase 600V, 3-Pole Overload Protection

NEMA Size 00…8 00…9 0…7

ContinuousAmpere Rating 9…1215 A 9…2250 A 18…810 A

Availability All sizesFactory assembled

NEMA size 0…4, open typeModular kits and components

NEMA size 00, 5…9, open typeFactory assembled

NEMA size 00…9, enclosedFactory assembled

All sizesFactory assembled

Enclosure Type 1, 3R/4/12, 4/4X, 7, and 9 1, 3R/4/12, 4/4X, 7, and 9 1, 3R/4/12, 4/4X, 7, and 9

Standards

� NEMA/EEMAC ICS 2(Industrial Controls and Systems)

� UL 508� CSA C22.2, No. 14� ABS 4/5.115� USCG 46 CFR 111.70

� NEMA/EEMAC ICS 2(Industrial Controls and Systems)

� UL 508� CSA C22.2, No. 14� ABS 4/5.115� USCG 46 CFR 111.70

� NEMA/EEMAC ICS(Industrial Controls and Systems)

� UL 508� CSA C22.2, No. 14� ABS 4/5.115

Certifications

� UL Listed (File No. E3125; Guide No. NLDX)� CSA Certified (File LR 1234)� CE Marked (per EN 60947-4-1)� American Bureau of Shipping (ABS)� Hazardous Location: UL Listed (File No. E10314), CSA Certified (File No. LR 11924)

� UL Listed (File No. E3125; Guide No. NLDX)� CSA Certified (File LR 1234)� Hazardous Location: UL Listed (File No.

E10314), CSA Certified (File No. LR 11924)

ProductSelection Page 1-39 Page 1-46 Page 1-53

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Product Overview

1-29

Bulletin 300, 305, 309, 500, 500F, 505, 509, 520

NEMA AC Contactors and Starters

Bulletin 300, 305, 309

Features

� Modular line of NEMAcontactors & starters

� Space saving design� Electronic & conventional coils� DIN Rail mountable� Common accessories� Guarded terminals

NEMA Size 0…5

DIN RailMountable �

CertificationscULus Listed (File No. E41850,

Guide No. NLDX, NLDX7)CE Marked (per EN60947-4-1)

ProductSelection Page 1-60

NEMA Compact AC Contactors andStarters

www.ab.com/catalogs Preferred availability cat. nos. are bbold.

Publication A117-CA001A-EN-P

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Bulletin 509

NEMA Non-Reversing Starters

Bulletin 509 Open Type Full Voltage Starter� Feed-through construction� Starter can be field wired for single- or three-phase applications

NEMA sizes 0…4� Available as components or as a modular kit for faster delivery� Product selection can be done via two options:

− Ordering a complete kit− Ordering individual components

� Starter includes a 120V AC coil and (1) N.O. auxiliary contact, asstandard

NEMA sizes 00, 5…9� Available as factory assembled

NEMA sizes 00…9 (Enclosed)� Available as factory assembled

Bulletin 509, Size 1with Eutectic Alloy

Overload RelayOpen Type without Enclosure

Table of Contents

Product Selection ...... 1-46Modifications............... 1-106Accessories.................. 1-111Specifications.............. 1-126ApproximateDimensions................... 1-133Heater ElementSelection ....................... 1-167

Standards ComplianceNEMA/EEMAC ICS 2UL 508CSA C22.2 No.14ABS 4/5.115 — American Bureau of ShippingUCSG 46 CFR 111.70EN/IEC 60947-4-1CE Marked

CertificationsCSA Certified (LR1234)UL Listed (File No. E3125, Guide No. NLDX)Hazardous Location: UL Listed (File No. E10314), CSA Certified (LR11924)

Catalog Number ExplanationExample Cat. No.

eEutectic Overload Relay

Code Description

blank Eutectic Alloy

E1 Plus Solid-State Overload Relay

Code NEMASizeFull Load Current

Adjustment Range [A]

3-Phase

A2C 0,1 0.2…1.0

A2E 0,1 1.0…5.0

A2F 0,1 3.2…16

A2G 0,1,2 5.4…27

A2J 1,2,3 9…45

A2L 3 18…90

A2M 4 30…150

A2N 5 60…300

A2R 6 120…600

A2T 7 256…810

A2U 8 384…1215

A2V 9 800…2250

1-Phase

S2E 0,1 1.0…5.0

S2F 0,1 3.2…16

S2G 0,1,2 5.4…27

S2J 1,2,3 9…45

S2L 3 18…90

aBulletin No.

BulletinNo. Description

509 Top-wired contactor

509DC Top-wired contactor (DCvoltage)

bNEMA Size

Code Description

T 00

A 0

B 1

C 2

D 3

E 4

F 5

G 6

H 7

J 8

K 9

cNEMA Enclosure Type

Code Type

A Type 1

C Type 4X (stainless steel)

H Type 3R, 7 & 9 bolted

J Type 3R/4/12

O No enclosure

dNominal Coil Voltage

Code Voltage Frequency

A 220V240V50 Hz60 Hz

B 440V480V50 Hz60 Hz

C 550V600V50 Hz60 Hz

D 110V120V50 Hz60 Hz

F 277V 60 Hz

H 200…208V 60 Hz

I 415V 50 Hz

J 24V 50/60 Hz

N 380V 50 Hz

VL 24V DC ⎯

VG 125…250VDC ⎯

fFactory Installed

Modifications/Options

For detailed information, seeModifications on page 1-106.

orOptions

Code Description

9(1) N.O. Auxiliary Contact

for use on EutecticOverload Relay

9A(1) N.C. Auxiliary Contact

for use on EutecticOverload Relay

17 Surge Suppressor for 120or 240V AC Coil

90 (1) N.O. Auxiliary Contactfor use on Contactor�

91 (1) N.C. Auxiliary Contactfor use on Contactor�

� Up to (6) combinations of auxiliarycontacts can be selected.Example: Code 90011 indicates(2) N.O. and (2) N.C. contacts.

Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements. See page1-167 for heater element selection tables.

Note: All enclosed non-combination starters are supplied with external reset as standard, except forstarters with E3 overload relay.

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Product Overview/Cat. No. Explanation

1-45

509 – B O D – A2E – 17a b c d e f

www.ab.com/catalogs Preferred availability cat. nos. are bbold.

Publication A117-CA001A-EN-P

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Bulletin 509

NEMA Non-Reversing Starters

Product Selection of NEMA sizes 0…4 by Modular Kits

Base ContactorIncludes a 120V AC coil and (1) N.O. auxiliary contactor as standard.Heater Elements — Starters with eutectic alloy overload relay require 3 heater elements. See page 1-167 for heater element selection tables.

NEMASize

ContinuousAmpere Rating

[A]

Maximum Horsepower RatingFull Load Current Must Not Exceed “Continuous Ampere Rating”

1-Phase Motor Voltage 3-Phase Motor Voltage3 Power Poles � 600V AC

Maximum � 60 Hz

115V 230V 200V 230V50 Hz

380…415V 460…575V Cat. No.

00 9 1/3 1 1.5 1.5 2 2 ♣0 18 1 2 3 3 5 5 509-AO⊗-✪

1 27 2 3 7.5 7.5 10 10 509-BO⊗-✪

2 45 3 7.5 10 15 25 25 509-CO⊗-✪

3 90 7.5 15 25 30 50 50 509-DO⊗-✪

4 135 — — 40 50 75 100 509-EO⊗-✪5 270 — — 75 100 150 200 ♣6 540 — — 150 200 300 400 ♣7 810 — — — 300 600 600 ♣8 1215 — — — 450 900 900 ♣9 2250 — — — 800 1600 1600 ♣

♣ See page 1-48 for NEMA size 00, 5…9 open type starters and NEMA size 00…9 enclosed starters.

⊗ Coil Voltage CodeThe cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 509-BO⊗-✪becomes Cat. No. 509-BOD-✪.

[V] 24 110 120 125 208 220 240 250 277 380 415 440 480 550 600

AC, 50 Hz J D — — — A — — — N I B — C —

AC, 60 Hz J — D — H — A — F — — — B — C

DC� VL — — VG — — — VG — — — — — — —

� DC voltage code is only available for NEMA sizes 0…3. When ordering a DC voltage code (VL or VG), add "DC" to the catalog number. Example: Cat. No.509DC-BOVL.

Note: The base contactor includes a 120V AC coil as standard. For all other voltages, a second coil will be included in the modular kit forfield swap out.

✪ Overload Relay CodeUse to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete,select an overload relay code from the table below to complete the cat. no. Example: Cat. No. 509-BOD-✪ becomes Cat. No. 509-BOD-A2E.

Full Load CurrentRange [A]

NEMA Size (3-Phase) NEMA Size (1-Phase)

0 1 2 3 4 0 1 2 3

0.2…1.0 A2C A2C — — — — — — —

1.0…5.0 A2E A2E — — — S2E S2E — —

3.2…16 A2F A2F — — — S2F S2F — —

5.4…27 A2G A2G A2G — — S2G S2G S2G —

9…45 — A2J A2J A2J — — S2J S2J S2J

18…90 — — — A2L — — — — S2L

30…150 — — — — A2M — — — —

Options for Modular Kit

Code Description

9 (1) N.O. Auxiliary Contact for use on Eutectic Overload Relay

9A (1) N.C. Auxiliary Contact for use on Eutectic Overload Relay

17 Surge Suppressor for 120 or 240V AC Coil

90 (1) N.O. Auxiliary Contact for use on Contactor�

91 (1) N.C. Auxiliary Contact for use on Contactor�

� Up to (6) combinations of auxiliary contacts can be selected.Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts.

Example: Cat. No. 509-BOD-A2F-17-901 includes a NEMA size 1, 3-pole, contactor with a 120V AC coil, surge suppressor, and (2) auxiliarycontacts, (1) N.O. and (1) N.C.

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Product Selection — Modular Kit

1-46www.ab.com/catalogs Preferred availability cat. nos. are bbold.

Publication A117-CA001A-EN-P

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Knowledgebase technotes can be found at http://support.rockwellautomation.com/

Operating Coils

Coil Repair Part Number Catalog Number Suffix Code

AC Volts Hz Size 0-1 Size 2 Size 3 Size 4 Size 5 (Series L)

J 24 60 CB013 CC013 CD013 NA Not Available K 24 50 CB407 CC407 CD407 NA AF407D 115-120 60Hz, 110V 50Hz CB236 CC236 CD236 CE236 AF236 S 110-115 50 CB322 CC322 CD322 CE322 AF322H 200-208 60 CB249 CC249 CD249 CE249 AF249P 220-230 50 CB339 CC339 CD339 CE339 AF339A 230-240 60 CB254 CC254 CD254 CE254 AF254T 230-240 50 CB342 CC342 CD342 CE342 AF342F 277 60 CB260 CC260 CD260 CE260 AF260N 380 50 CB354 CC354 CD354 CE354 AF354

KN 380-400 50 CB390 CC390 CD390 CE390 AF390I 415 50 CB357 CC357 CD357 CE357 AF357Q 440-460 50 CB360 CC360 CD360 CE360 AF360B 460-480 60 CB273 CC273 CD273 CE273 AF273M 500 50 CB364 CC364 CD364 CE364 AF364C 575-600 60 CB278 CC278 CD278 CE278 AF278

Size 5 Overload Relay Assembly with Current Transformers – Repair Part Number 42452-800-01

Components from Part Number 42452-800-01 Part Number Nylon Spacer Insulator 42450-031-01 Overload Relay 592-BOV16 Overload Relay Mounting Plate (not labeled) 42450-028-02 Lug 42450-804-01Nylon Standoff (qty 3 req’d) 42450-029-01 Current Transformer Module 42450-032-01 Current Transformer Module Mounting Plate (not labeled) 42450-009-02 Current Transformer (300 to 5A ratio) qty 3 req’d X-241563

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