CRANE TRAINING 07132019.pdf · 2019-07-13 · Locomotive Cranes” standard requirements for mobile...

Rev: 2019

CRANE TRAINING

QUALIFIED CRANE TRAINING & CONSULTING LLC

(800) 704-8730

Rev: 2019

TRAINING PROGRAMS

CRANE OPERATOR TRAINING OVERHEAD & MOBILE CRANE

MOBILE CRANE OPERATOR CERTIFICATION CIC CERTIFICATION

RIGGING RIGGER LEVEL 1, RIGGER LEVEL 2

SIGNAL PERSON MOBILE CRANE

RIGGER & SIGNAL PERSON CERTIFICATION CIC CERTIFICATION

CRANE INSPECTION OVERHEAD & MOBILE CRANE

LIFT DIRECTOR MOBILE CRANE

CRANE COMPLIANCE FOR MANAGERS OPERATIONS-STANDARDS-SAFETY

TRAIN-THE-TRAINER OVERHEAD CRANE OPERATOR

SERVICES CONSULTING, SAFETY AUDITS, RIGGING & MOBILE CRANE INSPECTIONS

QUALIFIEDCRANETRAINING.COM

Rev: 2019

We bring the classroom directly to you! By delivering training at your

facility, you can conveniently schedule the training time around your

production needs. We train all days and all shifts and offer training

nationwide including Alaska and Hawaii. We do our homework up

front and get to know your operations and your unique challenges

before we arrive. This helps us to focus the training specifically on

your material handling operations and deliver more of a “custom”

training experience. Contact us today to find out more about how

our training programs can benefit your company and your most

valuable asset; your people!

How You Can Benefit from Our Training:

• Flexible Schedule: We provide training on all days and shifts including holidays.

• We Listen: We take the time, up front, to gain understanding of your material handling

operations. We apply a “custom” approach to training by matching the training to the specific

types of cranes and material handling activities at your facility.

• Training Records: We maintain a database of all training completed available to you on

request. Each student will receive a certificate upon successful completion of the training.

• Training Materials: Each participant will receive a workbook and supplemental training

materials.

• Modular Training: We can tailor the training to suit your needs. Pick and choose content to

better focus the training for your unique material handling operations.

• Custom Course Development: We can create a custom course for your specific crane operations. We provide everything you need to conduct the training utilizing members of your team. Our Train-the-Trainer program will help you implement your custom course by giving your trainers the skills needed to give a professional presentation.

• Course Lengths: Most courses are 1 to 2 days in length. We will tailor the course lengths to

meet your demanding schedule.

• Owner-Operated: You deal directly with the business owner-operator, no middle person. We

treat every customer like a friend or family member!

ON-SITE TRAINING

Rev: 2019

OVERHEAD CRANE OPERATOR training is intended for anyone who operates a crane

during load handling activities as either a dedicated operator (whose primary job is the operation of a crane) or as a non-dedicated operator, including maintenance and inspection personnel (who use a crane in their daily work activities). The information presented in this course teaches individuals the Occupational Safety and Health Administration §1910.179 regulations and the American Society of Mechanical Engineers B30.2 standard requirements for crane and hoist operation. Our Overhead Crane Operator course includes both a classroom presentation and a hands-on practical (operation test). OSHA and National Consensus Standards require that anyone operating an overhead crane be provided training that includes a written and practical examination (operation test) on the type of crane they will operate. The type of cranes the training can be completed for include top running overhead cranes, gantry cranes, cranes and monorails with underhung trolley or bridge, overhead underhung and stationary hoists, wall cranes and jib cranes.

COURSE TOPICS

▪ Terminology & Definitions

▪ OSHA & National Consensus Standards Overview

▪ OSHA §1910.179 Requirements for Overhead and Gantry Crane Operators

▪ ASME B30 Requirements for Overhead and Gantry Crane Operators

▪ Electrical, Mechanical & Structural Component Descriptions

▪ Start Up & Shut Down Procedures

▪ Safety Devices

▪ Crane Controls

▪ Operator & Personnel Safety

▪ Attaching, Handling & Moving Loads

▪ Performing a Functional Crane Inspection

▪ Safe Rigging Practices

▪ Rigging Equipment Descriptions, Inspections & Operation

▪ Standard Hand Signals

Each trainee will receive the following:

❖ Training Workbook

❖ Hand Signal Chart

❖ OSHA §1910.179 Pamphlet

OPERATOR TRAINING

Rev: 2019

MOBILE CRANE OPERATOR training is intended for anyone who operates a mobile

crane during load handling activities including maintenance and inspection personnel. The information presented in this course teaches individuals the Occupational Safety and Health Administration (OSHA) §1926 Subpart CC regulations and the American Society of Mechanical Engineers B30.5 “Mobile and Locomotive Cranes” standard requirements for mobile crane operation. Our Mobile Crane Operator course includes both a classroom presentation and a hands-on practical (operation test). OSHA and National Consensus Standards require that anyone operating a mobile crane be provided training that includes a written and practical examination (operation test) on the type of mobile crane they will operate. The type of cranes the training can be completed for include Hydraulic cranes, Crawler Cranes, Carry Deck cranes and Commercial Truck-Mounted Telescopic Boom Cranes.

COURSE TOPICS

• Terminology & Definitions

• OSHA & National Consensus Standards Overview

• OSHA 29 CFR §1910.1400 Requirements for Mobile Crane Operators

• ASME B30.5 Requirements for Mobile Crane Operators

• Electrical, Mechanical & Structural Component Descriptions

• Pre and Post-start Inspections

• Securing Procedures

• Shutdown Procedures

• Safety Devices

• Power Line Safety

• Load Charts

• Site Evaluation

• Crane Stability

• Crane Controls

• Operator & Personnel Safety

• Lifting, Lowering, Booming, Telescoping, and Swinging

• Standard Method for Hand Signals

• Written and Practical (Operation) Exams




Rev: 2019

MOBILE CRANE OPERATOR CERTIFICATION The Crane Institute

Certification is a nationally accredited certification program. In order to earn an accredited CIC crane operator certification, candidates must take and pass both Written Exams and a Practical Exam. The Written Exams will consist of a general knowledge portion and a supplemental exam section for each type of certification the candidate wishes to achieve. The Practical Exam is a demonstration of the candidate’s skills actually operating the crane. Crane operator certifications are valid for a period of five years from the date the first Written or Practical Exam is passed. All certification requirements must be completed within one calendar year of the first exam being passed. This course prepares the candidate for taking the CIC Written and Practical Examinations. We provide all exam materials and proctor for the written exam. Participants in this certification program take our Mobile Crane Operator course with the remaining time dedicated to exam prep and taking the exams.

COURSE TOPICS



• OSHA 29 CFR §1910.179 Requirements for Mobile Crane Operators

• ASME B30.5 Requirements for Mobile Crane Operators

• Electrical, Mechanical & Structural Component Descriptions

• Pre- and Post-start Inspections

• Securing Procedures

• Shutdown Procedures

• Safety Devices


• Load Charts

• Site Evaluation

• Crane Stability

• Crane Controls

• Operator & Personnel Safety

• Lifting, Lowering, Booming, Telescoping, and Swinging

• Standard Method for Hand Signals

• Written and Practical (Operation) Exams

Rev: 2019

RIGGER – LEVEL 1 training is intended for anyone who will be designated to work as a rigger

attaching loads and directing the movements of a crane. The information presented in this course teaches individuals the Occupational Safety and Health Administration §1910.184 regulations and applicable ASME B30 standards.

COURSE TOPICS



• Estimating Load Weights

• Sling and Hardware Descriptions

• Sling and Hardware Inspection Requirements

• Sling and Hardware Operation Requirements

• Hitch Types

• Load Angle Effect

• Capacity Charts

• Hand Signals

• Written Exam


❖ Rigging Handbook



RIGGING TRAINING

Rev: 2019

RIGGER – LEVEL 2 training is intended for anyone who will be designated to work as a rigger

attaching loads and directing the movements of a crane. The Level 2 training is an extension for anyone who has completed Level 1 or, has the relevant experience to take their knowledge beyond the fundamentals.

COURSE TOPICS



• Center of Gravity


• Capacity Charts

• Sling & Hardware Inspection, Operations & Selections

• Below-the-Hook Lifting Devices

• Chain Falls

• Drifting Loads

• Turning Loads

• Load Calculations

• Hand Signals

• Written Exam


❖ Rigging Handbook



Rev: 2019

SIGNAL PERSON training is intended for anyone who will be responsible for directing the

movements of a crane using hand and voice communication in construction. This training is in accordance with OSHA §1926 Subpart CC requirements for Signal Person qualification and ASME B30.5 “Signalperson Qualifications”.

COURSE TOPICS



• OSHA §1926 & ASME B30.5 Signal Person requirements

• Standard Hand Signals

• Standard Voice Signals

• Radio, Telephone or Other Electronic Transmission of Signals

• Evaluating Site Conditions for Suitability of Communication Methods

• Crane Operational Dynamics and Limitations

• Boom Deflection


• Written & practical examinations

SIGNAL PERSON TRAINING

Rev: 2019

RIGGER AND SIGNAL PERSON CERTIFICATION The Crane Institute

Certification is a nationally accredited certification program. In order to earn an accredited CIC Rigger and Signal Person certification, the candidate must take and pass both Written Exams and a Practical Exam. The Written Exams will consist of a general knowledge portion and a supplemental exam section for each type of certification the candidate wishes to achieve. The Practical Exam is a demonstration of the candidate’s skills. CIC Certifications are valid for a period of five years from the date the first Written or Practical Exam is passed. All certification requirements must be completed within one calendar year of the first exam being passed. Candidates must be able to document at least one year of rigging and signaling experience and pass both a written exam and a practical hand signal exam.

COURSE TOPICS



• Estimating Load Weights

• Sling and Hardware Descriptions

• Sling and Hardware Inspection & Operation Requirements

• Hitch Types


• Capacity Charts

• Center of Gravity

• OSHA §1926 & ASME B30.5 Signal Person requirements

• Standard Hand Signals

• Standard Voice Signals

• Radio, Telephone or Other Electronic Transmission of Signals

• Evaluating Site Conditions for Suitability of Communication Methods

• Crane Operational Dynamics and Limitations

• Boom Deflection


• Written & practical examinations





Rev: 2019

OVERHEAD CRANE FREQUENT INSPECTION training is intended for anyone

designated to perform overhead crane “Frequent” inspections. The information presented in this course teaches how to perform safe and comprehensive crane inspections in accordance with OSHA §1910 & ASME B30.2 requirements including record keeping. This training applies to inspections of top running overhead bridge cranes, gantry cranes, monorails, underhung overhead hoists and jib cranes. Successful completion of this course includes passing a written exam.

COURSE TOPICS



• OSHA §1910 & ASME B30.2, 11 & 17 Overhead Crane Inspection Requirements

• Overhead Crane Inspector Qualifications

• Employer Responsibilities

• Crane Types and Major Component Descriptions

• Overhead Crane Classifications

• Overhead Crane Inspection Types

• Overhead Crane Inspection Safety

• Crane Inspection Procedures for a Frequent Inspection

• Inspection Removal Criteria

• Record Keeping



❖ Overhead Crane Frequent Inspection Form


INSPECTION TRAINING

Rev: 2019

OVERHEAD CRANE PERIODIC INSPECTION training is intended for anyone

designated to perform overhead crane “Periodic” inspections. The information presented in this course teaches how to perform safe and comprehensive crane inspections in accordance with OSHA §1910 & ASME B30.2 requirements including record keeping. This training applies to inspections of top running overhead bridge cranes, gantry cranes, monorails, underhung overhead hoists and jib cranes. Successful completion of this course includes passing a written exam.

COURSE TOPICS



• OSHA §1910 & ASME B30.2, 11 & 17 Overhead Crane Inspection Requirements

• Overhead Crane Inspector Qualifications

• Employer Responsibilities


• Overhead Crane Classifications

• Overhead Crane Inspection Types

• Overhead Crane Inspection Safety

• Crane Inspection Procedures for a Frequent Inspection


• Record Keeping



❖ Overhead Crane Periodic Inspection Form


Rev: 2019

MOBILE CRANE INSPECTION training is intended for anyone designated to perform

mobile crane inspections. The information presented in this course teaches how to perform safe and comprehensive crane inspections in accordance with OSHA §1926 Subpart CC & ASME B30.5 requirements including record keeping. This training applies to inspections of Hydraulic cranes, Crawler Cranes, Carry Deck cranes and Commercial Truck-Mounted Telescopic Boom Cranes. Successful completion of this course includes passing a written exam.

COURSE TOPICS



• OSHA §1926 Subpart CC & ASME B30.5 Mobile Crane Inspection Requirements


• Mobile Crane Inspection Types

• Mobile Crane Inspection Safety

• Crane Inspection Procedures


• Record Keeping



❖ Mobile Crane Inspection Form

Rev: 2019

LIFT DIRECTOR training is intended for anyone who will be designated as a Lift Director for

mobile crane operations. The information presented in this course teaches individuals the OSHA and ASME requirements for a Lift Director in accordance with OSHA 1926.1400 and ASME B30.5 & 23. This course is designed for anyone who is designated as a Lift Director for overseeing lifting operations that involve mobile cranes.

COURSE TOPICS

▪ Mobile Crane Terminology

▪ OSHA Competent Person Description

▪ OSHA Qualified Person Description

▪ OSHA §1926.1400 Lift Director Requirements

▪ Lift Director Responsibilities

▪ ASME B30.5 and B30.23 Requirements

▪ Mobile Crane Types and Major Component Descriptions

▪ Pre-operation Functional Inspections

▪ Site Evaluation & Preparation

▪ Crane Setup

▪ Power Line Safety

▪ Special Operations Procedures

▪ Startup and Shutdown Procedures

▪ Load Charts

▪ Record Keeping Requirements

▪ Standard Method for Hand Signals




LIFT DIRECTOR TRAINING

Rev: 2019

CRANE SAFETY FOR MANAGERS training is intended for anyone who is responsible

for safety and/or managing material handling operations that include cranes used in general industry and construction. This comprehensive course provides important information for safety managers, plant managers, supervisors and other persons responsible for ensuring compliance with federal and national consensus standards for crane and rigging operations.

COURSE TOPICS

▪ OSHA and Consensus Standards Overview

▪ Crane Industry Terms & Definitions

▪ Crane Descriptions

▪ Training Requirements for Crane Operators and Riggers

▪ Crane Operator Responsibilities

▪ Responsibilities of Riggers

▪ Crane Inspection Types

▪ Rigging Inspections

▪ Rigging Best Practices

▪ Record Keeping Requirements

▪ Lift Director Responsibilities

▪ Mobile Crane Operations Requirements

▪ Signal Person Requirements

▪ Training Programs

CRANE SAFETY COMPLIANCE

Rev: 2019

TRAIN-THE-TRAINER This training is designed for anyone who will be a technical trainer

for operators of overhead cranes. Day-1 of the program is dedicated to our "Overhead Crane Operator" course. This course is designed for anyone operates a crane during load handling activities as either a dedicated operator (whose primary job is the operation of a crane) or non-dedicated operator, including maintenance and inspection personnel (who use a crane in their daily work activities). Day-2 of the program focuses on how to facilitate the course, effective teaching methods and testing methods.

▪ Overhead Crane Terminology & Definitions

▪ OSHA & Standards Organizations Overview

▪ OSHA §1910.179 Requirements for Crane Operators

▪ ASME B30 Requirements for Crane Operators

▪ Functional Crane Inspection

▪ Rigging Basics

▪ Standard Hand Signals

▪ Instructor Methods

▪ Effective Teaching Methods

▪ Course Facilitation

▪ Written Testing Methods

▪ Practical Testing Methods

For future classes, simply place an order for the number of students you

will be training, and we ship directly to you the number of course kits

you need.

TRAIN-THE-TRAINER

Rev: 2019

Qualified Crane Training & Consulting is a provider of technical training for overhead and mobile cranes in the areas of operation, inspection, rigging and signaling. Our programs are designed in accordance with U.S. federal regulatory and national consensus standards requirements. As consultants, we provide professional guidance on maintaining safety and compliance with you crane operations. We also provide professional inspection services for mobile cranes and rigging equipment. Our values and mission reflect our personal philosophy on the best and right way to conduct business. Our experience over the years has taught us that when you take time to listen and get to know your customer and their unique operational challenges you can begin to go beyond building great relationships but become a true partner in helping improve the safety of their people and the reliability of the equipment they operate. We are proud to call Racine, Wisconsin our home, a city with a rich history of manufacturing, innovation and craftsmanship. We look forward to earning your business and partnering with you to improve the safety and reliability of your equipment and most important of all, the safety of your most valuable asset; your employees!

Our Values |Integrity - Honesty - Quality

Our Mission |To deliver the best training and customer

service possible by building partnerships, not just

relationships.

Qualified Crane Training & Consulting LLC PO Box 44049 Racine, WI 53404

1-800-704-8730

Email: [email protected]

ABOUT US

CONTACT US

Member

Rev: 2019

CRANE TRAINING 07132019.pdf · 2019-07-13 · Locomotive Cranes” standard requirements for mobile...

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Transcript of CRANE TRAINING 07132019.pdf · 2019-07-13 · Locomotive Cranes” standard requirements for mobile...