Owner's Manual

CRAFTSMAN+

ALL-IN-ONECUTTING TOOL

Model No.183.172530

Important Safety Notice

IA WARNINGIAlways have one hand firmlyplaced on the tool bodywhile operating_ Neveroperate the tool by holdingonly the tool handle. ®

CAUTION:

Before using this CuttingTool, read this manual and

follow all its Safety Rulesand OperatingInstructions.

• . Safety Instructions• Accessories

• Assembly• Operation• Maintenance• Parts List

• Espanol

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USAPart, No, 183172530001 Rev. 0 t2/25/02

SECTION PAGEWarranty ........................................ 2Product Specifications ...................... 2Power Tool Safety ............................ 3Cuffing Too_Safety ........................... 4Electrical Requirements & Safety ........ 5Accessories .................................... 6

SECTION PAGECarton Contents .............................. 6, 7Know Your Cuffing Too/ .................... 8Assembty & Operation ...................... 9 - 13Maintenance ................................... 13Repair Parts ................................... 14 - 17Parts & Service Availability ................ 18

FULL ONE YEAR WARRANTY

If this Cuffing Tool fails due to a defect in material or workmanship within one year of date ofpurchase, Sears will at its optionrepair or replace it free of charge.

Return this Cuffing Tool to a Sears Service Center for repair, or to place of purchase forreplacement.

This warran0/gives you specificlegal rights, and you may also have other rightswhich mayvaryfrom state to state.

Sears, Roebuckand Co., Dept. 817 WA, Hoffman Estates, IL 60179

[A WARNING I

Some dust created by power sanding, sawing, grinding, drilling and other construction activities containschemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Someexamples of these chemicals are:

Lead from lead-b;_ed paintsCrystalline silica from bricks, cement and other masonry products

• Arsenic and chromium from chemically treated lumberYour risk from these exposures verles_ depending on how often you do this type of work. To reduce your exposur_to these chemicals, work In a wall ventilated area and work with approved safety equipment such as those dustmasks that are specially designed to filter out microscopic p;lrticles.

Motor Rating ...................... 120V, 60Hz, ACAmperes ........................... 5.0 Amperes2 Speeds (no load) .............. 20000 & 30000 RPM

Motor Horsepower ...... 3/4 HP (Maximum Developed)Weight ..................... 1.7 kg

]Jh_ WARNING]To avoidelectrical hazards, fire hazards or damage to the cutting tool, use proper circuit protection.

This cutting tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt 115Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cutor damaged in any way.

Before using your cutting tool, it is critical that you read and understand these safety rules. Failure to follow theserules could result In serious InJery to you or damage to the cutting tool.

IA WARNING]

Before using your cutting tool, it is critical that you read and understand these safety rules.Failure to follow these rules could result in serious injury to you or damage to the cutting tool,

Good safety practices are a combination of commonsense, staying alert and understanding how to use yourpower tool. To avoid mistakes that could cause seriousinjury, do not plug in your cutting tool until you have readand understood the following safety rules:

1. READ and become familiar with this entire Owner'sManual. LEARN the tool's applications, limitations andpossible hazards.

2. I&WARNINGILook for this symbol that identifies important safetyprecautions, it means CAUTIONI BECOME ALERTIYOUR SAFETY IS INVOLVED!

15. REMOVE ADJUSTING KEYS ANDWRENCHES.Form the habit of checking tOsee that keys andadjusting wrenches are removed from the tool beforetaming =ON".

16. NEVER LEAVE TOOL RUNNING UNAI-rENDED.TURN THE POWER "OFF". Do not leave the toolbefore it comes to a complete stop.

17. NEVER STAND ON TOOL. Serious injury could occurif the tool is tipped or if the cutting tool isunintentionally contacted.

'f8. DO NOT OVER REACH. Keep proper footing andbalance at aft times.

3. KEEP GUARDS IN PLACE and in working order.

4. DO NOT USE IN A DANGEROUS ENVIRONMENTsuch as damp or wet locations or exposure to rain.Keep work area well lighted.

5, DO NOT use power tools in the presence offlammable liquidsor gases.

6. KEEP WORK AREA CLEAN. Cluttered areas andworkbenches invite accidents.

7. KEEP CHILDREN AWAY. Ati visitors should be keptat a safe distance from the work area.

8. DO NOT FORCE THE TOOL It will do the job betterand safer at the rate for which itwas designed,

9. USE THE RIGHT TOOL Do not foree the tool orattachment to do a job for which it is not designed.

10. WEAR PROPER APPAREL DO NOT wear looseclothing, gloves, neckties, rings, bracelets or otherewelry that may get caught in moving parts. Non-slip

footwear s recommended. Wear protective haircovering to contain long hair.

11. WEAR A FACE MASK OR DUST MASK. Sawing,cutting, drillingand sanding operations producehazardous dust.

12. DISCONNECT TOOLS FROM THE POWERSOURCE before sewicing and when changingaccessories such as blades, bits, cutters, etc,

13. REDUCE THE RISKOF UNINTENTIONALSTARTING. Make sure the switch is in the "OFF"position before plugging into the power source.

14. USE ONLY RECOMMENDED ACCESSORIES.Consult the Owner's Manual for recommendedaccessodss. The use of improper accessories maycause injury to you or damage to the tool

t9. MAINTAIN TOOLS WITH CARE. Keep toots sharpand olean for most efficient and safest performance.Follow instructions for lubricating and changingaccessories.

20, CHECK FOR DAMAGED PARTS. Before further useof the tool, a guard or other part that is damagedshould be carefully checked to ensure it will operateproperly and perform its intended function. Check foralignment of moving parts, binding of moving parts,mounting and any other conditions that may effect itssafe operation. A guard or other part that is damagedshould be properly repaired or replaced.

21, MAKE WORKSHOP CHILD PROOF with padlocks,master switches or by removing starter keys.

22. DO NOT operate the tool if you are under theinfluence of any drugs, alcohol or medication thatcould impair your ability to use the tool safely.

23. USE DUST COLLECTION SYSTEM whereverpossible. Dust generated fTomcertain materials canbe hazardous to your health and in some cases, a firehazard. Always operate the power tool in a wellventJlatad area with adequate dust removal.

24. ALWAYS WEAR EYE PROTECTION. Any power tool

can throw foreign objects into

your eyes which could catJsepermanent eye damage.ALWAYS wear safety goggles(not glasses) that comply with

ANSI safety standard 7_87.1. Everyday gtasaes haveonly impact resistant lenses. 111eyARE NOT safetyglasses. Safety goggles are available at Sears.

1A WARNING IGlaSses or goggles not In compliance with ANSIZ87,1 could cause serious Injury when they break.

SAVE THESEINSTRUCTIONS FOR REFERENCE

3

IA WARNING)For your safety, do not plug in your cutting tool or tryto use any accessory until it is completely assembledand installed according to these instructions, anduntil you have read and understood this Owner'sManual.

Failure to follow these safety rules will result in risk ofserious Injury.

1. WEAR EYE PROTECTION. This high speed tool willthrow particles from the workpiese dudng operation.Make sure safety glasses have side shields.

2. USE FACE OR DUST MASK along with safetygoggles if cutting or muting operation is dusty, Makesure work area is well ventilated,

3. USE HEARING PROTECTION, perticulady dunngextended pedods of operation.

4. NEVER USE DULL OR DAMAGED BITS, Damagedbits can break without warning. Dull bits may overloadthe motor, cut slewiy and are difficult to control. Theywill also overheat and possibly break.

5. ALWAYS MAKE SURE THE WORKPIECE IS FREEOF NAILS AND OTHER FOREIGN OBJECTS. If thebit stdkes a nail it will jump sideways and possiblybreak.

6. DO NOT USE THIS TOOL FOR DRILUNG HOLES.It is NOT intended to be used as a ddlL

7. ALLOW CLEARANCE UNDER WORKPIECE for bitto travel. Never place workplace on hard surfacessuch as concrete etc. The bit may jump or break whencontacting a surface other than the one being cut,

8. ALWAYS SET THE DEPTH GUIDE TO THEAPPROPRIATE DEPTH. Use tool with the depthguide fiat against the work surface for better control ofthe tool.

9. NEVER USE THE TOOL WITHOUT THE SOLEpLATE, PRECISION HANDLE OR ROUTER BASEattached and appropriately adjusted.

10. ALWAYS CLAMP WORKPIECE TO HOLD ITS1T=ADY WHEN CUTnNG, This will free both handsfor operating the tool.

11.

12.

NEVER HOLD THE WORKPIECE IN ONE HANDwhile operating the tool with the other hand.

NEVER PLACE HANDS IN THE PATH OF THEcUTrER AND UNDER THE WORKPIECE.

13.

t4.

t5.

NEVER START THE TOOL WHEN THE BIT ISTOUCHING THE WORKPIECE. The bit may catchthe workplace causing loss of control,

ALWAYS HOLD THE TOOL WITH I_VO HANDSDURING START-UP AND OPERATION. Whenstarting, motor torque will cause the tool to twist.

TURN OFF ALL CIRCUIT BREAKERS ANDREMOVE ALL FUSES in the work area when cuttinginto walls or blind areas.

16, ALWAYS HOLD THE TOOL BYTHE INSULATEDGRIPPING SURFACES ON THE BODY OF THETOOL where there is any possibilityof the cutting bitcontacting hidden electrical wires or the cord of thetool. Contact with "live" wires will make exposed metalparts of the tool "live" causing an electrical shock tothe operator.

17, WHEN CUTTING DRYWALL ELECTRICAL OUTLETOPENINGS using the outlet as a guide, always cut ina counter clockwise direction. The natural tendency ofthe tool to pull to the left will cause a "hugging"actiontoward the outlet box, resulting in a neatar cut.

18. NEVER LAY THE TOOL DOWN UNTIL THECUTTING BIT COMES TO A COMPLETE STOP. A

spinning bit can come in contact with the surface andpull it out of your control,

19, NEVER TOUCH THE CUTRNG BIT IMMEDIATELYAFTER USE. The bit will be too hat to be handled with

bars hands and will bum your fingers.

20, ALWAYS RE-TIGHTEN COLLET AND ALLADJUSTMENTS before starting the too/after a cuttingbit or accessory has been changed. Loose bits andadjustments can cause unexpected shiftingof the toolresulting in loss of control and injury from the bit orcutting tool being thrown.

SAVE THESE INSTRUCTIONS FOR REFERENCE

4

Ie]|J =_lil= II_l-_|l W±lil[o]_

This cutting tool is double insulated to protect you fromelectrical shock.

IAWAJ NINGIDouble insulated tools are equipped with a polarizedplug (one blade is wider than the other). This plug willfit into a polarized outlet only one way. ffthe plugdoes not fit fully into the outlet, reverse the plug. If itstill does not fit, contact a qualified eis_dcisn toinstall a polarized outlet. [3o not alter the plug in anyway. Double insulation eliminates the need for the threewire grounded power cord and grounded power supplysystem.

Avoid body contact with grounded surfaces such aspipes, radiators, ranges and refrigerators. There is anincreased risk of electric shock if your body is grounded.

Do not expose power tools to rain or wet conditions.Water entedng a power tool will increase the risk ofelectric shock.

Do not abuse the cord. Never use the cord to carrythe tool or pull the plug from the outleL Keep cordaway from heat, off, sharp edges and moving parts.Replace damaged cords Immediately. Damaged cordsincrease the dsk of electdc shock.

When operating a power tool outdoors, usa anoutdoor extension cord marked "W-A" or "W". Thesecords are rated for outdoor use and reduce the risk ofelectric shock.

IJ_ WARNING I

Always makesure the receptacle is polarized. If youare not sure, have a qualifiedelectrician check thereceptacle.

Make sure your extension cord is in good condition.When using an extension cord, be sure to use one heavyenough to can/the current the tool will draw. Anundersized cord will cause a drop in line voltage resultingin lose of power and overheating. The table below showsthe correct size to use according to cord length andnameplate ampere rating. If in doubt, use the nextheavier gauge. The smaller the gauge number theheavier the cord.

Be sure your extension cord is properly wired and ingood condition. Always replace a damaged extensioncord or have it repaired by a qualified electrician beforeusing it. Protect your extension cord from sharp ct_jects,excessive heat and damp or wet areas.

Use a separate electrical circuit for your power tools.This circuit must not be less than 14 gauge wire andshould be protected with either a 15 Ampere time delayfuse or circuit breaker. Before connecting the power toolto the power source, make sure the switch is in the OFFposition and the power source is the same as indicatedon the nameplate. Running at lower voltage will damagethe motor.

IAWARNINGIRepair or replace damaged or worn extension cordsimmediately,

Select the appropriate extension cord gauge and lengthusing the chart below.

MINIMUM GAUGE (AWG) EXTENSIONCORDS(120 Volt use only)

Ampere Rafing Total length in feetNot

MoreThan MoreThan 25' 50' I 100' 150'0 6 t8 16 16 146 10 t8 16 ] 14 12

10 12 t6 16 I 14 12t2 16 t4 12 NotApplicable

IA WARNINGIKeep the extension cord clear of the working area.Peeltlon the cord so it will not got caught on theworkpiece, tools or any other obstructions while youare working with the power tool.

AVAILABLEACCESSORIES

IA WARNINGIUse only accessories recommended for this cuttingtool. Follow instructions that accompany accessories.Use of improper accessories may cause injury to theoperator or damage to the cutting tool.

Visit your Sears Hardware Department or see the SearsPower andHand Tool Catalog for an assortment ofaccessories recommended for use with this cutting tool:

Flex Drive

Rip GuideRouterCircle CutterI/_" Curt'rag Bits_ls" Hobby Rotary Tool Accessories_- Cutters;" Polishers_. Sanders>, GdndersMost ¼" Shank Router Bits

IA WARNINGIUse only accessories designed for this cutting tool toavoid severe injury or tool damage.

Do not use any accessory unless you havecompletely read the instructions or Owner's Manualfor that accessory.

;f-'1£.4I[o]_EaZo]_ III _ _| I_

UNPACKING AND CHECKING CARTON CONTENTS

[A WARNING I

ff any pert is missing or dameged, do not plug thecutting tool into the power source until the missingor damaged part is replaced end assembly iscomplete.

Carefully unpack the cutting tool and all its components,Compare against the "Cutting Tool Components" chartbelow.NOTE: See Page 7 for illustration of components,

(_, WARNING I

To avoid fire or toxic reaction, never use gasoline,naphtha, acetone, lacquer thinner or similar highlyvolatile solvents to clean the cutting tool.

cuTrlNG TOOL COMPONENTSKEY r DESCRIP'flON I QTY

Cutting Tool BoxA Cutting Tool 1B Collet Wrench 1C Collet Wrench Holder 1D Owner's Manual 1

Accessory BoxE Precision Handle with Sole Plate 1F Freehand Sole Plate Attachment 1G 1/8" Collet Sleeve 1H 1/4" Collet Sleeve 1I Lateral Styte Drywall Cutter 1J Wood / PlasUc / Fiberglass Cutter 1

NOTE: The two most commonly used cutters areincluded with this tool (items I & J). It is Importantthat you use the co_ cutter to ensure the mostefficient cutting action.

• Use cutter =1"with the finer spiral for cuttingdrywall

• Use the general purpose cutter "J" wIth thecoarser spiral for cutting materials such as wood,plastic and fiberglass.

6

Cutting Tool Box

Accessory BoxI

J

7

Rate

IA WARNING]

Remove the plug from the power source beforeassembly, changing accessories or cutters andmaking adjustments. This safety action will helpprevent accidental starting of the tool which couldresult in serious injury.

OH I OFF & SPEED CONTROL SWITCHES

This cutting tool is equipped with a sliding ON / OFFswitch (1) located on the side of the tool and a speedcontrol switch (2) located on top of the tool (see Fig. 1).

Fig. 1

INSTALLING CUTRNG BITS - Cont'd

4.

5,

6.

Insed new cutting bit (4) into the collet.

IA WARNING I

Insert the bit all the way into the cohet and thenpull it back between t/t0" and l/e", This creates anair space between the motor shaft end the hit tohelp prevent overheating the bit.

Before tightening the collet on the bit, make surethe flutes (spiral portion) of the bit ere completelyvisible outside the catfat. Clamping the coltst onthe bit flutes will result in broken bits and possible _injury.

When hit is propedy placed in the collet, depress theshaft locking button and turn the collet nut clockwiseby hand as far as possible,

Securely tighten collet nut using the wrench.

1. TO turn the toot ON, slide the switch (1) up.

2. To turn the tool OFF, slide the switch down,

3. To set speedto highspeed,slidespeedcontrolswitch(2) awayfromthe ON / OFFswitch.

4. To set the speed control switch to low speed, slide thespeed control switch (2) toward the ON / OFF switch.

INSTALLING CUTtiNG BITS

iA WARNING I

Cutting bit and router bit cutting surfaces areextremely sharp. Handle with caution.

To insert a cuffing bit, use the collet wrench which is.in thewrench holder attached to the power cord.

1. Deprese the shaft locking bufton (1} and mtste thecollet lock nut (2) clockwise with the other hand untilthe locking button drops into place, preventing theshaft from turning (see Fig, 2).

2. While continuing to hold the shaft locking button IN,use the coflet wrench (3) to rum the collet nut counterclockwise. Loosen the collet nut two or three turns.

3. Remove bit if one is already installed in the tool.

4

3 2

Fig. 2

WORK LIGHTS

The motor unit has two buitt-in work lights (5) (see Fig, 2).These work lights automatically light up when the motorswitch is famed ON. Patterns or drawings in theimmediate vicinity of the bit will be illuminated for bettervisibility and improved cutting accuracy.

SELECT APPROPRIATE MOTOR SPEED

Selecting the appropriate motor speed will ensuresmoother, more efficient cutting action. Choose LOWspeed for grinding, cuffing plastics, polishingand whenusing wire or bristle brushes. Cheese HIGH speed whencutting wood. using cut-off wheels and to reduce "shatter"that may develop when cutting some materials at LOWspeed.

CHANGINGCOLLETINSERT

Thecutting bits for this tool are locked into place with acollar nut (1) and coJlet(see Fig. 3). The tool is assembledat the factory with NO coilet installed. Both the l/a"and ¼"coilets can be found in the carrying case front lid storagecompartment. The 1/8" toilet (2) is used for holding hobbytool accessory bits. The ¼" coflet (3) is supplied forholding SMALL router bits with a %" shank.

Fig. 3

To change from one cotlet size to the other:.

1. Remove bit from the tool.

2. Continue turning the collet nut counter clockwise untilit can be removed from the motor shaft (4).

3. Pull the co,el out of the motor shaft and replace itwiththe other one.NOTE: Each collet is the same on both ends, so eitherend can be inserted into the motor shaft,

4. Re-install the collet nut and slightly tighten it by hand.

5. Install the new bit as outlined in INSTALLINGCUTTING BITS on Page 9.

NOTE: Tightaning the oollet nut without a bit in the salletwill cause the collet hole to become smaller and make

installing bits difficult. When stodng the toot with no bitinstalled, leave collet nut loose.

j _'4::1:1:r_,l_A0]l,-,]la]iP_s-_J_,__-_._

INSTALLING FREEHAND SOLE PLATE

The freehand sole plate is designed for basic freehandcuffing with the cuffing bit. It is ideally suited for cuffingelectrical outlet holes in dPJwall.

IA WARNING IDo NOTuse the freehand sole plate with router bits.Limited controlwith this accmmorycould cause youto lOOSecontrol and Increasethe chance of seriousInjury,

INSTALLING FREEHAND SOLE PLATE - €ont'd

1. Slide freehand sole plate mounting bracket (1) ontothe bottom of motor housing (2) until the slot in thebracket (3) lines up with the shaft locking button (4) inthe motor housing.NOTE: The mounting bracket must be pushed ontothe motor housing as far as it will go.

2. Lock the sole plate to the motor housing bysnappingthe quick locking lever (5) firmly against the motorhousing.

2

4

3

5

Fig. 4

ADJUSTING FREEHAND SOLE PLATE

1.

2.

3.

Adjust freehand sole plate depth by loosening thedepth gauge locking knob (6) and rotating theadjusting knob (7) to move the sole plate in or out asrequired (see Rg. 5).NOTE: Set the depth gauge so the cutting bitprotrudes beyond the sole plate 1/0"more than thethickness of the matadal being cut. For example, ifyou are cutting s/6"drywall, the bit should protrude ¾"beyond the sole plate.

Securely tighten depth gauge knob.

Before starting to cut you should re-check bit depth.Make sure sole plate is at dght angles to the bit andsecurely tightened. Re-check the collar to make surethe bit is sacureb/fastened.

lO

Fig. 5

,_k WARNING J

Have you read "pOWER TOOL SAFETY","CUI-rING TOOL SAFETY" and "ELECTRICALSAFETY" on pages 3, 4 and 5 of this Manual? Ifnot, please do it now before you operate thiscutting tool. Your safety depends on ttl

Every time you use the cutting tool you shouldverify the following:1. Cutting tool cord is not damaged.2. Bit is correct type for the material being cut.3. Bit is sharp, in good condition, properly

installed and securely tightened.4. Safety glasses and dust mask are being worn.

Failure to adhere to these safety rules can greatlyincreaseyour chancesof injury.

PRACTICE CUTS USING FREEHAND SOLE PLATE

Before attempting to work on an actual project, take thetime to make a few precise cuts with your cutting tool.Use some scraps of moledal that are the same material asused in your actual project.

1. Draw a pattern similar to your first project on a scrappiece of material.

2. Install freehand sole plate as shown in Fig. 4.

3. Installcuttingbit in the collolas shownin Fig.2.

4. Adjust depth of freehand sole plate as shown in Rg. 5.

5, Rest the edge of the sole plate on the workpiece withthe bit at an angle of about 45 ° (see Rg. 6),NOTE: DO NOT let the bit contact the workplece untilswitch is turned ON and the tool is up to full speed.

JA WARNINGIBefore turning the tool switch ON, make sure youhold the tool firmly with both hands. Startingtorque will cause the tool to twtaL

Fig. 6

PRACTICE CUTS USING FREEHAND SOLE PLATE

6. Set the speed control switch to the appropriate speed.

7. Turn the switch ON.

8, When the motor is up to full speed, slowly tip the toolto an upright position, le_ng the bit cut into thework.piece (see Fig. 7). Once the tool has roached theupdght position and the bit has cut through theworkpiece, slowly move the tod in a clockwisedirection using slow steady pressure to make the cut.NOTE: Except for cutting around outlet boxes indrywall, always cut in a clockwise direction.

9. When cut is complete, turn the tool OFF, wait until itcomes to a complete stop and remove it from theworkpiece,

Fig. 7

IA O ( ER]Do not attempt cutting around outlet boxes in drywalluntil:1. All electricity in the vicinity of electric wires has

been dtaconns_ted by either turning the breakerOFF or removing the fuses.

2. You have read the instructions on the followingpage entitled "CUTTING OUTLET OPENINGS INDRYWALL".

cUTrlNG TIPS

The rotating cutting action of the bit willcause a slight pullto the left when cutting. Natural variations in the structureof wood will cause the bit to "wander'. This tendency willbe magnified when applying too much pressure to the bit,_ower cutting givoa you better control. Excessivepressure or fast cuffing will increase bit temperature andshorten _ life ofthe bit.

When cutting a hole in e vertical surface, avoid ending thecut at the bottom Of the hole. Always start and end the cutat the "top" so the cut.out part will not drop onto therotating bit. Always turn the tool OFF before removing itfrom the workpiece.

11

CUTTING OUTLET OPENINGS IN DRYWALL

IAOANGERIDo not attempt to use this tool to make cut-outsaround any fixture or opening which has live electricalwires or on any wall which may have electrical wiringbehind iL If a live wire is contacted, the bit couldconduct the electric current to the tool, creating anelectrocution hazard for the operator. Turn OFFbreakers or remove fuses to disconnect the electriccircuit in the area of work. Always hold the tool by itsinsulated housing when working in areas where thereis a possibility of contacting electric wires. Alwayswear eye protection when operating this tool.

1. Before installing drywall, push the electdcal wires tothe back of the box as far as possible so they will notbe cut by the bit when cutting the opening.

2. Before fastening the dr/wall sheet over the electricalbox, mark the sheet as close as possible to the centerof the box opening. Mark should be on the side of thedrywall facing you,

3. When fastening the drywall in place, do not place nailsor screws closer than 12" from the box. This willprevent the drywall from becoming deformed underpressure.

4. Insert cutting bit and install freehand sole plate asoutlined on Pages 9 & 10 of this Owner's Manual.Adjust depth of cut so the bit will protrude l/s" beyondthe thickness of the drywall.

5. Hold the tool firmly with both hands and tum it ON.Runge the bit through the drywalt at the markindicating the center of the box. See Fig. 8 for cuttingpattem.

Fig. 8

CUTI'ING OUTLET OPENINGS IN DRYWALL - cont'd

6.

7.

8.

Move the bit slowly to the right until you feel and heathe bit contacting the inside of the box.

Put] the bit out far enough to slip it over the edge ofthe box. Once the bit is outside the box. push it backto full depth beside the out,de edge of the box.

Move the toct upward while applying slight pressuretoward the center of the box. When you feel the bitroach the top dght hand comer of the box, move thetool to the left while applying slight pressuredownward toward the center of the box.

9. Continue moving the tool around the box in a counterclock'w_se direction while maintaining slight pressuretoward the center of the box. When the box cut-out iscomplete. Turn the tool OFF and remove it from thecut-out,

10. Completed electrical box cut-out will be accurately an_neatly cut (see Fig. 9).

i

I

I

I

\

Fig. 9

NOTE: Always move the cutting bit in a counterdockwlee direction around the oullet box. The naturaltendency of the cuffing bit _ move to the left will make iteasier to cut close to the box.

12

i-|:[l_l._][a] _1 -"r:1_isis vtF-'II _/III LIF_,I_[_

INSTALLING PRECISION HANDLE

The precision handle is designed for use when precisioncontrol over the tool movement is desired. Thecomfodabie handle can be used with either the dght or lefthand.

1. Slide precision handle mounting bracket (1) onto thebottom of motor housing (2) unffi the slot under thehandle (3) lines up with the shaft tocking button (4) inthe motor housing (son Fig. 10).NOTES:

a) The mounting bracket must be pushed onto themotor housing as far as it will go.b) The shaft locking button (5) can now be activatedby your thumb while holding on to the precisionhandle

2. Lock the predsion handle to the motor housing bysnapping the quick locking lever (6) firmly against themotor housing.

Fig. 10ADJUSTING FREEHAND SOLE PLATE

1. Adjust precision handle sole plate depth by looseningthe depth gauge locking knob (7) and rotating theadjusting knob (8) to move the sole plate (9) in or outas required (see Fig. 11).NOTE: Set the depth gauge so the cutting bitprotrudes beyond the sole plate _/a"more than thethickness of the material being cuL For example ifyou are cutting 3/4"pine, the bit should pm_Jde fiB"beyond the sole plate.

2. Securely tighten depth gauge knob.

3. Before starting to cut you should recheck bit depth,make sure sole plate is at right angles to the bit andsecurely tightened. Re-check the coliet to make surethe bit is oncumly fastened.

Fig. 11

I,_. DANGER IFor your own safety, turn the switch OFF and removethe plug from the power source before maintainingyour cutting tool.

When servicing, use only identical Craftsman ports.Use of any other part may create a hazard or causeproduct damage,

EXTERNAL CLEANING

IA W NINGJDO NOT use solvents when cleaning plastic parts.Most plastics are susceptible to damage from varioustypes of commercial solvents and may be damaged bytheir use. Use clean cloth to remove dirt, dust, oil,grease, atc.

Do not at any time allow brake fluids, gasoline,petroleum-based products, penetrating oils, etc. tocome in contact with plastic parts. They containchemicals that cen damage, weaken or destroy plastic

INTERNAL CLEANING

It has bonn found that electdc tools are subjected toaccelerated wear and possible premature failure whenthey are used on fiberglass boats and sports cars,wallboard, spackling compounds or plaster. The chips andgdndings from these materials are highly abrasive toelectric tool parts such as beadngs, brushes, commutaton_,etc. Dudng any use on these materials it is extremelyimportant that the tool is cleaned frequently by blowing outwith a compressed air jet.

I_, DANGER ]

It Is critical that you wear safety goggles or safetyglasses with side shields and a dust mask whileblowing dust out of the cutting tool with acompressed air jet. Failure to take these safetyprecautions could result in permanent eye or lungdamage.

POWER CORD MAINTENANCE

I_h, WARNINGJTo avoid shock or fire hazard, replace the cordimmediately if it is worn or damaged in any way.

LUBRICATION

A_Iof the bearings in this cuffing tool are lubdcated with asufficient amount of high grade lubricant for the life of theunit under normal conditions. Therefore, no furtherlubrication is required.

13

Main Unit

14

IAw ,J.6 IWhen servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or causedamage to your Cutting Tool.

Any attempt to repair or replace electrical parts on this Cutting Tool may create a hazard unless repair isperformed by s qualified technician, Repair service is available by contacting your nearest Sears Service Center.

Always order by PART NUMBER, not by key number.

Main Unit

Key # Part # Part Name1 01AR-O00032-0O Beadng Sleeve2 ! 01AR.-000035_0 Switch presser3 01AT-000014-A0 Bushing tube5 01AT-O00031-00 Bushing tube

10 02AE-O00060-00 Front beadng11 02AE-O00061-00 Rear beadng12 02AK_00022-00 Rivet

13 02AH-000088-00 Brush spdng14 02AH-000089-00 Spindle spring15 02AH-000112-00 Hanger17 02AS-000199-A0 Case screw18 02AS-000201-A0 Screw

22 02AW-000055--00 Retaining ring23 03AA-000279_0 Transformer

24 03AC-000011 -F0 Capacity25 03AC-000043-00 Capacity28 03AD-OO0009-A0 Diode29 03AD-OOO040-0O Diac30 03AD-000074-00 LED31 03AD-000075-00 Triac34 03AM_00104_0 Stator35 03AM-000105-00 Rotor36 03AP-000073-00 PCS37 03AP_00076-00 PCB38 03AR-000013-AO Resistor39 03AR-000015-D0 Resistor40 03AR-000109-A0 Resistor41 03AS-000135-00 Micro switch42 03AS-000140_00 Switch

Qty Key # Part # Part Name Qty1 44 03AT-O00033-00 Terminal block 1

1 48 03AT-000040-O0 Terminal (female) 22 49 03AT-000046_0 Carbon brush 22 50 03AW_00131-00 Power cord 11 53 03AY-000020-00 Wire 11 55 03AY.-000073-00 Wire 24 56 03AY...(X)0074-00 Wire 22 59 04AP-000068-00 Fibra 11 62 2203-MA0003-00 1/4" collet 11 82 2203-MA0004-00 1/8" toilet 1

8 63 2203-MA0007-00 Lock plate 13 87 2207-MA0003-00 Spindle lock 11 70 2213-MA0002-O0 Conductor 2

1 71 2213-MA0005-O0 Chuck cap 11 72 2213-MA0006-00 Spanner 11 2213-SAM001-00 Sms_ assembly 24 73 2213-MA0011-00 Metal conducter 21 74 2213-MA0012-00 Brush case 22 76 2213-MA0014-00 Wire cover 1

1 77 2213-MA0015.O0 Stop plate 11 79 2203-PA0008-00 Spanner belt 11 81 2213-PA0022-00 Bottom cabinet 1

1 82 2213-pA0023-00 Top cabinet 11 83 2213-PA0024-00 Switch cover 11 84 2213-PA0025-00 Lock button 11 85 2213-pA0026-O0 Cover t3 87 2213-PAD028-00 2P-Switch 11 91 9866-PA0004-00 Press plate 11 92 9920-PA0011-00 Cord Sleeve 1

15

Freehand Soleplate Assembly

2°,2122O2

208

215

214

203

216\

213

Key# part#201 02AF-000041-10202 02AF-000076-00203 02AS-000287-00208 2213-MA0010-002tl 22t3-PA0010-00212 2213-PA0011-00213 2213-PA0012-00214 2213-PA0013-00215 2213-PA0014-00216 2213-PA0015-00

Part Name

FodngshaftReleaselockpinScrewFreecutmetalround guideLockF_baseplasticguidebaseAdjus_nentGear 151"SleeveScrewlockF

oty1111111111

16

Handle Assembly

Part#02AF-000041-1002AF-000076-0002AH-000106-0002AS-000148-0002AS-000199-A002AS-000287-0002AS-000288-0002AW-000067-002213-MA(X)13-002213-PA0010-002213-PA0012-002213-PA0013-002213-PA0014-002213-P/_0015-002213-PA0016-002213-PA0017-002213-PA00t8-002213-PA0019-002213-PA00LT0-00221_-PA0021-00

Part NameFixingshaftReleaselockpinCompressivespdngScrewScrewScrewScrewWasherS-roundguideholderLockPle._c guidebaseAd.kastmeotGear 15"1"SleeveScow lockFAnxrighthandleAr_ left handleAnx handlesoft_o (outskle)Anx handleso_p (i_de)

ShaftF5-5

,11301

321

17

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1-800-4-MY-HOME ® Any_me,dayornight(1-300-469-4663) (U.SJ_andCanada)

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For repairof curry-inproductslikevacuums, lawn equipment,and electronics,call forthe locationof your nearest

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1-800-488-1222 Any_me,dayorn_ht(U.SAonly)

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For the replacementparts, accessoriesand owner's manualsthat youneed to do-R-yourself,cull Sears PartsDirectSUl

1-800-366-PART sa.rn.-11 p.m.CST,7daysaweek(1-800-366-7278) (U.S.A.only)

www.sears.com/par tsdirect

To purchaseor inquireabout a Sears ServiceAgreementor Sears MaintenanceAgreement:

1-800-827-6655 (u.s._) 1-800-361-6665 (Canada)

7a.m.- 5 p.m.CST,Mon.- SaL 9 a.m.- 8p.m.EST,M- F,4 p.m.Sat

Parapedrservidoderepa'ad_a ._uCanadapourse_ceenfrarx;_s:domicilio,yparao=denarpiezas: 1-800-LE-FOYERMc

1.88B.SU.HOGAR sM (1-800-53.3-6937)

(1-888-784-6427) www.seam.ca

@ RIg_mld Tmd_ll_ I _ Tmdlmwk I IM Sen_m I&lrk _ :Sunl, _ Ind C_@ _ Re_t_nCal l ltd Metca de FM_lk:a l m Ma_l de _a'._o de Seltl, Roebu_ and Co.=¢ Ma_ dl _ l Va Matq_ d6pol_e de Seam, Ro_ lmd Co.

18