CPD-JOINER KIT FOR CROWDERFRAME POCKET DOUBLE DOOR …€¦ · cpd-joiner kit for crowderframe...

A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc. ●1220 Burloak Drive ● Burlington, Ontario, Canada ● L7L 6B3 K.N. Crowder Inc. ● 210 Eighth Street South ● Lewiston, New York ● 14092

TOLL-FREE PHONE: 1-866-999-1KNC (1562) ● TOLL-FREE FAX: 1-800-567-0123 ● WEBSITE: www.kncrowder.com ● EMAIL: [email protected]© 2015 K.N. CROWDER MFG. INC. All Rights Reserved.

CPD-JOINER KIT FOR CROWDERFRAME POCKET DOUBLE DOOR OPENINGSINSTRUCTION SHEET

(COMPLETE TYPE C KIT WITH CPD-JOINER KIT ILLUSTRATED.

FRAMING BY OTHERS)

PARTS LIST FOR CPD-JOINER KIT FOR DOUBLE DOOR OPENINGS

#10 X 1” SELFDRILLING SCREWS (8)

CPD-JBC JOINER BRACKET CHANNEL (1)1/4” X 6” LONG HEX

LAG BOLT (1)

REQUIRE TWO OF CROWDERFRAME POCKET SINGLE DOOR KITS (SUCH AS TYPE C (2))(ALL COMPONENTS FOR THESE KITS CAN BE FOUND ON THE TYPE B/C INSTRUCTION SHEETS

ACCORDINGLY. THE TYPE B/C KITS ARE PURCHASED SEPARATELY)

JAMB AT BACKOF POCKET

MOUNTHALFWAYUP THEJAMB

CHALK LINECHALK LINE

ROW

ROH

DOUBLE DOOR ROUGH OPENING WIDTH CALCULATION:(DOOR WIDTH X 4) - 3/4 in [19.1 mm] = RO WIDTH

EXAMPLE: 36 in [914.4 mm] WIDE DOOR X 4 LESS 3/4 in [19.1 mm] = 143 1/4 in {3639.6 mm]

69 1/8 in[1755.8 mm]

APPROXIMATEFINISHED OPENINGWIDTH BASED ON

SUGGESTEDFINISHING AS SHOWN

(BASED ON 2 X 36 in [914 mm]WIDE DOOR)

1/2 in[12.7 mm]DRYWALL

37 1/16 in[941.3 mm]

APPROXIMATEPOCKET DEPTH

BASED ONSUGGESTED

FINISHING AS SHOWN

WIDE DOOR)(BASED ON 2 X 36 in [914 mm]

3/4 in[19.1 mm]SUGGESTEDTHICKNESSOF POCKET TRIM

4 5/8 in[117.5 mm]

FINISHED THICKNESSOF WALL WITH 1/2 in DRYWALL AND THE

SUGGESTED WIDTH OFSTRIKE FINISHING JAMB

1 1/4 in[31.8 mm]

SUGGESTED WIDTH

1 1/4 in[31.8 mm]

SUGGESTED WIDTH

3/16 in[4.8 mm]

GAPCLEARANCE(ASSUMING

1 3/4 in [44.5 mm]DOOR)

3/16 in[4.8 mm]

GAPCLEARANCE(ASSUMING

1 3/4 in [44.5 mm]DOOR)

2 1/8 in[54.0 mm]

CLEARANCEBETWEENUPRIGHTS

1/2 in[12.7 mm]DRYWALL

2 1/8 in[54.0 mm]

CLEARANCEBETWEENUPRIGHTS

GUIDE SYSTEMAS REQUIRED

3/4 in[19.1 mm]

SUGGESTEDTHICKNESS

OF POCKET TRIMGUIDE SYSTEM

AS REQUIRED

37 1/16 in[941.3 mm]

APPROXIMATEPOCKET DEPTH

BASED ONSUGGESTED

FINISHING AS SHOWN

WIDE DOOR)(BASED ON 2 X 36 in [914 mm]

OF INSIDE TRIM FOR 1 3/4 in [44.5 mm] DOOR

OF INSIDE TRIM FOR 1 3/4 in [44.5 mm] DOOR

VERTICALCASING/TRIMBY OTHERS

1/4 in[6.4 mm]SUGGESTEDSET-BACKOF TRIMBY OTHERS

VERTICALCASING/TRIMBY OTHERS

1/4 in[6.4 mm]

SUGGESTEDSET-BACK

OF TRIMBY OTHERS

TYPE C/B CROWDERFRAME POCKET DOUBLE DOOR KIT WITH CPD-JOINER KIT WITH SUGGESTED FINISHING DIMENSION DETAILNOTE:DIMENSION DETAILS HERE ARE ONLY FOR SUGGESTED FINISHING AFTER THE CROWDERFRAME POCKET DOOR KITS HAS BEEN INSTALLED. THESE DIMENSIONS ARE ONLY SUGGESTIONS, USED FOR DEMONSTRATION PURPOSES AND ARE NOT FINAL. END-USER/INSTALLERS TO VERIFY DIMENSIONS AND DETAILS ON SITE ACCORDINGLY. K.N. CROWDER WILL NOT BE HELD RESPONSIBLE FOR ANY FINISHING DETAILS. SUGGESTED DETAILS ARE BASED ON A DOUBLE 36 in [914 mm] WIDE X 84 in [2134 mm] HIGH DOOR USING TWO TYPE C/B CROWDERFRAME POCKET DOOR KITS WITH CPD-JOINER KIT.

PLAN VIEW

SITE PREPARATION:ROUGH OPENING SIZE

ROUGH OPENING HEIGHT (ROH) FROM FINISHED FLOOR FOR DOORS UP TO 84 in, 7’-0”, 2134 mm HIGH MUST BE AT LEAST 91 in [2311 mm]

ROUGH OPENING HEIGHT (ROH) FROM FINISHED FLOOR FOR DOORS UP TO 96 in, 8’-0”, 2438 mm (-EXH8 KITS) HIGH MUST BE AT LEAST 103 in [2616 mm]

NOTE:FOR SECTION VIEW DETAILS OF THE SUGGESTED FINISHING, PLEASE REFER TO THE INDIVIDUAL CP-CC493 INSTRUCTION SHEETS ON PAGE 3 FOR DETAILS.

CPD-JBCJOINER BRACKETCHANNEL

CP-800 HEADER TRACK

CP-FBMDF FASCIA BOARD


CP-801HEADER TRACK


CPD-JBCJOINER BRACKET CHANNEL

CP-800 HEADER TRACK(LEFT SIDE)

CP-800 HEADER TRACK(RIGHT SIDE)

1/4" X 6" LONG LAG BOLT

GAP 1 in [25.4 mm] CP-FB

FASCIA BOARD




GAP 1 in [25.4 mm]


CP-FB FASCIA BOARD


CP-800 or CP-801 HEADER TRACK



GAP 1 in [25.4 mm]


CP-FB FASCIA BOARD

CP-800 or CP-801HEADER TRACK (LEFT SIDE)

CP-800 or CP-801HEADER TRACK (RIGHT SIDE)

5/16” EXTERNALTOOTH LOCKWASHERS (1)

CHART CPD-A: SINGLE DOOR ROUGH OPENING WIDTH (ROW)

QTY DOOR WIDTHROUGH OPENINGWIDTH (ROW) QTY

CP-800/801 TRACK LENGTH REQUIRED

2 X 18 in (1'-6") [457 mm] 71 1/4 in [1810 mm] 2 X 34 7/8 in [886 mm]2 X 20 in (1'-8") [508 mm] 79 1/4 in [2013 mm] 2 X 38 7/8 in [987 mm]2 X 22 in (1'-10") [559 mm] 87 1/4 in [2216 mm] 2 X 42 7/8 in [1089 mm]2 X 24 in (2'-0") [610 mm] 95 1/4 in [2419 mm] 2 X 46 7/8 in [1191 mm]2 X 26 in (2'-2") [661 mm] 103 1/4 in [2623 mm] 2 X 50 7/8 in [1292 mm]2 X 28 in (2'-4") [711 mm] 111 1/4 in [2826 mm] 2 X 54 7/8 in [1394 mm]2 X 30 in (2'-6") [762 mm] 119 1/4 in [3029 mm] 2 X 58 7/8 in [1495 mm]2 X 32 in (2'-8") [813 mm] 127 1/4 in [3232 mm] 2 X 62 7/8 in [1597 mm]2 X 34 in (2'-10") [864 mm] 135 1/4 in [3436 mm] 2 X 66 7/8 in [1699 mm]2 X 36 in (3'-0") [914 mm] 143 1/4 in [3639 mm] 2 X 70 7/8 in [1800 mm]2 X 38 in (3'-2") [965 mm] 151 1/4 in [3842 mm] 2 X 74 7/8 in [1902 mm]2 X 40 in (3'-4") [1016 mm] 159 1/4 in [4045 mm] 2 X 78 7/8 in [2003 mm]2 X 42 in (3'-6") [1067 mm] 167 1/4 in [4248 mm] 2 X 82 7/8 in [2105 mm]2 X 44 in (3'-8") [1118 mm] 175 1/4 in [4452 mm] 2 X 86 7/8 in [2207 mm]2 X 46 in (3'-10") [1169 mm] 183 1/4 in [4655 mm] 2 X 90 7/8 in [2308 mm]2 X 48 in (4'-0") [1219 mm] 191 1/4 in [4858 mm] 2 X 94 7/8 in [2410 mm]


CP-800 HEADER TRACK



CP-801HEADER TRACK






GAP 1 in [25.4 mm] CP-FB

FASCIA BOARD




GAP 1 in [25.4 mm]


CP-FB FASCIA BOARD


CP-800 or CP-801 HEADER TRACK



GAP 1 in [25.4 mm]


CP-FB FASCIA BOARD

CP-800 or CP-801HEADER TRACK (LEFT SIDE)

CP-800 or CP-801HEADER TRACK (RIGHT SIDE)

A PRODUCT OF K.N. CROWDER MFG. INC. © 2015 K.N. CROWDER MFG. INC. All Rights Reserved.

STEP #7 OR 8:USE A CHALK LINE AGAINST THE BOTTOM STUDS OF THE WALL TO MARK THE LINES OF THE OPENING ON BOTH SIDES. LOCATE AND SECURE THE CP-2X4 FOOT BRACKETS (4) OR (6) FOR EXTRA WIDTH KITS AS PER THE FOOT BRACKET LOCATION CHART C LISTED BELOW. SECURE THE FOOT BRACKETS WITH #8 X 3/4” PAN HEAD SCREWS (2 PER FOOT BRACKET). NOTE: FOOT BRACKETS HAVE A FRONT EDGE AND THIS EDGE SHOULD FACE THE OPENING AS SHOWN IN THE ILLUSTRATIONS RIGHT. FOOT BRACKETS ARE TO BE MOUNTED ON FINISHED FLOOR. IF FINISHED FLOOR IS NOT INSTALLED, PLEASE SHIM FOOT BRACKETS THE THICKNESS OF THE FINISHED FLOOR. FOOT BRACKET LOCATION DIMENSIONS ARE BASED ON STANDARD SET-UP AND WILL ACCOMMODATE THE SUGGESTED FINISHING AS SHOWN ON PREVIOUS SIDE.

FOOT BRACKET

DIMENSION A

FOOT BRACKET

DIMENSION B

(DOOR INCLOSED

POSITION)

C-1200 SERIESNYLON GUIDES

FOOT BRACKET

DIMENSION A


FOOT BRACKET

DIMENSION B

(DOOR INOPENED

POSITION)

BOTTOM OF DOORUNTOUCHED

FOOT BRACKET

DIMENSION BFOOT BRACKET

DIMENSION A

POCKET ENDOPENINGEND

FRONT END OF FOOT BRACKETIS IDENTIFIED WITH 4 HOLESALONG FRONT EDGE

CHALK LINE

CHALK LINE


FOOT BRACKET

DIMENSION CFOOT BRACKET


DIMENSION A


CHALK LINE

CHALK LINE

FOOT BRACKET

DIMENSION A

FOOT BRACKET

DIMENSION B

POCKET END


FOOT BRACKET

DIMENSION B

POCKET END

FRONT END OF FOOT BRACKETIS IDENTIFIED WITH 4 HOLES

ALONG FRONT EDGE

CHALK LINE

CHALK LINE

OPENING SECTION


FOOT BRACKET



DIMENSION A

POCKET END

CHALK LINE

CHALK LINE


ALONG FRONT EDGE

FOOT BRACKET

DIMENSION C FOOT BRACKET

DIMENSION B

POCKET END OPENING SECTION

CP-134/138 SERIESNYLON GUIDES

FOOT BRACKET

DIMENSION A

FOOT BRACKET

DIMENSION B


FOOT BRACKET

DIMENSION A

FOOT BRACKET

DIMENSION B


DOUBLE STD PLAN VIEW(FOR TWO DOORS

36 in [914 mm] WIDEOR LESS)

FOOT BRACKET

DIMENSION A

FOOT BRACKET

DIMENSION B

(DOOR INCLOSED

POSITION)


FOOT BRACKET

DIMENSION A


FOOT BRACKET

DIMENSION B

(DOOR INOPENED

POSITION)


FOOT BRACKET


DIMENSION A



CHALK LINE

CHALK LINE


FOOT BRACKET



DIMENSION A


CHALK LINE

CHALK LINE

FOOT BRACKET

DIMENSION A

FOOT BRACKET

DIMENSION B

POCKET END


FOOT BRACKET

DIMENSION B

POCKET END


ALONG FRONT EDGE

CHALK LINE

CHALK LINE

OPENING SECTION


FOOT BRACKET



DIMENSION A

POCKET END

CHALK LINE

CHALK LINE


ALONG FRONT EDGE

FOOT BRACKET

DIMENSION C FOOT BRACKET

DIMENSION B

POCKET END OPENING SECTION


FOOT BRACKET

DIMENSION A

FOOT BRACKET

DIMENSION B


FOOT BRACKET

DIMENSION A

FOOT BRACKET

DIMENSION B


DOUBLE-EXW4 (EXTRA WIDTH) PLAN VIEW(FOR TWO DOORS 37 in [940 mm] TO 48 in [1219 mm] WIDE)

JAMB AT BACKOF POCKET

MOUNTHALFWAYUP THEJAMB

CHALK LINECHALK LINE

ROW

ROH

HEADERBRACKETHEIGHT(FROM

FINISHEDFLOOR)

HEADERBRACKETHEIGHT(FROM

FINISHEDFLOOR)

CHALKLINE

INSTALLATION INSTRUCTIONS FOR CPD-JOINER KIT FOR DOUBLE DOOR APPLICATIONSSTEP #1:FOLLOW STEP FROM TYPE B OR TYPE C SINGLE DOOR POCKET KIT INSTRUCTION SHEETS.

STEP #3:CUT CP-800/CP-801 ALUMINUM HEADERS TO CORRECT SIZE IF REQUIRED. LENGTH IS EQUAL TO 2 X DOOR WIDTH LESS 1 1/8in [28.6 mm]. SEE COLUMN CP-800/801 TRACK LENGTH REQUIRED IN CHART A-DBL FOR LENGTHS BASED ON DOOR WIDTHS. TWO INDIVIDUAL LENGTHS OF TRACK ARE REQUIRED.

STEPS #8 OR 9 TO #16 OR 17 :FOLLOW STEPS FROM TYPE B (STEPS #9 TO 17) OR TYPE C (STEPS #8 TO #16) SINGLE DOOR POCKET KIT INSTRUCTION SHEETS. STEPS MAY HAVE TO BE REPEATED TO INSTALL THE OPPOSITE SIDE ACCORDINGLY. NOTE: FOR STEPS #18 TO 30 (OR #18 T0 25 FOR NARROW KITS), ENSURE WHEN INSTALLING THE CATCH’N’CLOSE CLOSING DEVICES THAT THEY ARE INSERTED CORRECTLY FOR ONE SIDE AND THE OTHER SEPARATELY.

STEPS #CPD-1:SLIDE BOTH CP-800/801 HEADER TRACKS ONTO THE CPD-JBC JOINER BRACKET CHANNEL A 1 in [25.4 mm] GAP BETWEEN. ENSURE THE CHANNEL IS POSITIONED WITH EQUAL AMOUNT OF TRACK ON BOTH SIDES OF THE 1 in [25.4 mm] GAP. SECURE HEADER TRACKS TO THE CHANNEL USING #10 X 1” SELF DRILLING SCREWS (8) AS SHOWN RIGHT.NOTE: OPTIONAL PRE-DRILL WITH 1/8 in [3.2 mm] DIAMETER DRILL BIT.

MEASURE AND FILLWITH BLOCKING

MEASURE AND FILL WITH BLOCKING

ENSURE TRACKS ARE

PARALLEL AND LEVELED

WHEN JOINING.

1 in[25.4 mm]

GAP REQUIREDBETWEEN TRACKS

ENSURE TRACKS ARE


WHEN JOINING.

1 in[25.4 mm]


STEPS #17 OR 18 TO #18 OR 19:MEASURE AND CUT CP-FB MDF FASCIA BOARD AS REQUIRED TO FIT IN BETWEEN THE FIRST SET OF UPRIGHTS ON EACH SIDE OF THE OPENING. KITS ARE SUPPLIED WITH ONE PIECE OF CP-FB MDF FASCIA BOARD (EACH SINGLE DOOR KIT) AND CAN BE USED AS ONE PIECE PER SIDE WHICH WILL ACT AS A JOINING FASCIA BETWEEN THE TWO SEPARATE HEADER BRACKETS ON EACH SIDE OF THE MIDDLE OF THE OPENING AS SHOWN IN THE ILLUSTRATION BELOW.

STEPS #CPD-2:IT IS RECOMMENDED TO FILL THE VOID BETWEEN THE CPD-JBC CHANNEL/HEADER TRACK AND THE FRAMING ABOVE BEFORE PROCEEDING TO NEXT STEP. MEASURE THE GAP AND FILL WITH BLOCKING AS SHOWN RIGHT. NOTE: BE SURE NOT TO OVER OR UNDER FILL THE GAP WHICH COULD CAUSE THE TRACK TO BECOME UNLEVELED OR OUT OF PLUMB.

STEPS #3 OR 4 TO 6 OR 7:FOLLOW STEPS FROM TYPE B (STEPS #4 TO 7) OR TYPE C (STEPS #3 TO #6) SINGLE DOOR POCKET KIT INSTRUCTION SHEETS.

STEPS #CPD-3:SECURE CPD-JBC CHANNEL TO THE FRAMING HEADER ABOVE USING 1/4” X 6” LONG LAG SCREW (1) AND 5/16” EXTERNAL TOOTH LOCK WASHER (1) AS SHOWN RIGHT. NOTE: THIS IS MANDATORY IN ORDER TO SUPPORT THE MIDDLE SECTION OF THE TRACK FOR DOUBLE DOOR KITS. IF THIS IS NOT SECURED TO THE FRAMING ABOVE, THE MIDDLE SECTION OF THE DOUBLE POCKET DOOR KIT COULD SAG AND CAUSE FAILURE TO THE OPERATION OF THE SLIDING DOORS.

CR CR

CR CRCR CR

APPROXIMATELY5/8 in [15.9 mm]


STEP #19 OR #20:FINISH PROJECT WITH FINISHING REQUIREMENTS SUCH AS DRYWALL, TRIM, DOOR JAMBS, ETC (ALL BY OTHERS). NOTE: IT IS RECOMMENDED TO MAKE ONE SIDE OF THE TRIM “EASILY” REMOVABLE FOR FUTURE ACCESS FOR MAINTENANCE PURPOSES.

CHART C: FOOT BRACKET LOCATION DIMENSIONS A, B, C

DOOR WIDTH DIMENSION A DIMENSION B DIMENSION C18 in (1'-6") [457 mm] 18 3/4 in [476 mm] 10 1/2 in [267 mm] ----20 in (1'-8") [508 mm] 20 3/4 in [527 mm] 10 1/2 in [267 mm] ----22 in (1'-10") [559 mm] 22 3/4 in [578 mm] 12 1/2 in [318 mm] ----24 in (2'-0") [610 mm] 24 3/4 in [629 mm] 12 1/2 in [318 mm] ----26 in (2'-2") [661 mm] 26 3/4 in [680 mm] 13 1/2 in [343 mm] ----28 in (2'-4") [711 mm] 28 3/4 in [730 mm] 14 1/2 in [368 mm] ----30 in (2'-6") [762 mm] 30 3/4 in [781 mm] 16 1/2 in [419 mm] ----32 in (2'-8") [813 mm] 32 3/4 in [832 mm] 16 1/2 in [419 mm] ----34 in (2'-10") [864 mm] 34 3/4 in [883 mm] 18 1/2 in [470 mm] ----36 in (3'-0") [914 mm] 36 3/4 in [934 mm] 20 1/2 in [521 mm] ----BELOW APPLY TO -EXW4 (EXTRA WIDTH) CROWDERFRAME POCKET DOOR KITS38 in (3'-2") [965 mm] 38 3/4 in [984 mm] 25 1/2 in [648 mm] 12 1/2 in [318 mm]40 in (3'-4") [1016 mm] 40 3/4 in [1035 mm] 27 1/2 in [699 mm] 14 1/2 in [368 mm]42 in (3'-6") [1067 mm] 42 3/4 in [1086 mm] 28 1/2 in [724 mm] 14 1/2 in [368 mm]44 in (3'-8") [1118 mm] 44 3/4 in [1137 mm] 30 1/2 in [775 mm] 16 1/2 in [419 mm]46 in (3'-10") [1169 mm] 46 3/4 in [1188 mm] 31 1/2 in [800 mm] 16 1/2 in [419 mm]48 in (4'-0") [1219 mm] 48 3/4 in [1238 mm] 32 1/2 in [826 mm] 16 1/2 in [419 mm]



ENSURE TRACKS ARE


WHEN JOINING.

1 in[25.4 mm]


ENSURE TRACKS ARE


WHEN JOINING.

1 in[25.4 mm]




ENSURE TRACKS ARE


WHEN JOINING.

1 in[25.4 mm]


ENSURE TRACKS ARE


WHEN JOINING.

1 in[25.4 mm]




ENSURE TRACKS ARE


WHEN JOINING.

1 in[25.4 mm]


ENSURE TRACKS ARE


WHEN JOINING.

1 in[25.4 mm]


CR CR

CR CRCR CR



CPD-JOINER KIT FOR CROWDERFRAME POCKET DOUBLE DOOR …€¦ · cpd-joiner kit for crowderframe...

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Transcript of CPD-JOINER KIT FOR CROWDERFRAME POCKET DOUBLE DOOR …€¦ · cpd-joiner kit for crowderframe...