CP18 CP24 CP30 CP40 Cold Planer - Stephenson...

CP18 CP24 CP30 CP40 Cold Planer

MANUAL Operation Maintenance Service Parts Warranty

Serial number ___________________________ Date released for shipment _________________

RoadHog, Inc. 877-640-9975 www.roadhog-inc.com

PUBLICATION DATE: 02/04/11

2

INTRODUCTION

Thank you for your investment in Roadhog Inc. We are confident that you will find that your is the easiest to operate, safest, most durable, and most efficient attachment on the market. Your Roadhog Inc is equipped with high performance, heavy duty components. To en-sure that these components operate properly and effectively, this manual must be fol-lowed. If any question regarding the operation or performance of this attachment ex-ists, contact your Roadhog Inc dealer at once. This manual contains safety instructions, guidelines for efficient operation, trouble-shooting tips, and service maintenance procedures. When applicable, the terms “right” and “left” are referenced from a sitting position and facing forward in the loader. Throughout this manual, information is provided in boxes and highlighted by the word IMPORTANT. This information should be read carefully. If complied with, it will improve the operating efficiency of the unit and provide directives that will minimize costly breakdowns and extend the life of the machine.

This warning symbol appears throughout this manual and indicates that a safety hazard may exist if the information given is not properly followed. When the warning signal is encountered in the manual or on the unit, Be Alert! Your personal safety is involved!

For more copies of this manual or the necessary safety decals, contact your Roadhog Inc dealer.

3

TABLE OF CONTENTS

Page SAFETY DECALS …………………………………………………………………………….4 SAFETY PRECATUTIONS …………………………………………………………………..5 MANDATORY SAFETY SHUTDOWN PROCEUDRE ……………………………………5 SAFETY ………………………………………………………………………………………..6 SETUP ………………………………………………………………………………………….7 OPERATION …………………………………………………………………………………..8 MAINTENANCE......…... ………………………………………………...…………………...9 SERVICE..…………………………………………………………………………………10-11 CHASSIS GROUP PARTS DRAWING……….………………………...………….....12-13 ATTACH GROUP PARTS DRAWING……….………………………...….……….....14-15 DRIVETRAIN/DRUM GROUP PARTS DRAWING….………………...………….....16-17 DECAL GROUP PARTS DRAWING……….…………………………...………….....18-19 HYDRAULIC GROUP (5 LINE) PARTS DRAWING...………………...………….....20-23 HYDRAULIC GROUP (3 LINE) PARTS DRAWING……...…………...………….....24-27 HYDRAULIC VALVE PARTS DRAWINGS……………………………………...……28-34 HYDRAULIC SCHEMATICS……………………………...….………………………..35-37 ELECTRICAL SCHEMATICS…………….…………………...………………………..39-43 SPECIFICATIONS ……………………………………………...….………………………..44 WARRANTY ………………………………………………………...……………………….45 WARRANTY CLAIM FORM………………………………………..……………………….46 NEW MACHINE DELIVERY REPORT…………………………………………………….47 OWNER INFORMATION CARD……………………………………………………………48

4

SAFETY DECALS The safety decals existing on the attachment should be clearly read-able and always followed. The lo-cation and description of the de-cals is shown in the parts diagram.

The CRUSHING HAZARD decal warns the operator and bystanders to stay away during operation.

The ROTATING CUTTER decal warns the operator and bystanders to stay away during operation.

The READ MANUAL decal warns the operator to read this manual before operating the attachment.

The INJECTION HAZARD decal warns the operator and bystanders to stay away during operation.

The FLYING OBJECTS decal warns the operator the operator and bystanders to stay away dur-ing operation.

5

SAFETY PRECAUTIONS

ACCIDENTS ARE

PREVENTABLE WITH YOUR HELP Understand and comply with applicable laws and regulations. Call local utilities before you dig. 1-888-258-0808 Know the location of underground gas, water

and electrical lines. Inspect area for holes, drop-offs, or unstable

ground. Know the weight limitations of operating

surfaces and clearances. Remember: Safe operation begins with the

operator.

BEFORE OPERATING THIS EQUIPMENT, THE FOLLOWING SAFETY INFORMATION SHOULD BE READ AND UNDERSTOOD. IN ADDITION, EACH INDIVIDUAL WORKING WITH THE EQUIPMENT SHOULD BE FAMILIAR WITH THE SAFETY PRECAUTIONS

Exercise extreme caution when hitching and removing the attachment, operating with other workers present, and servic-ing the unit. Roadhog Inc makes operator safety a priority when designing machinery. Ex-posed moving parts are guarded when-ever possible for safety. However, not all moving parts can be shielded in or-der to ensure proper operation. This op-erator’s manual and safety decals on the machine provide important safety information when observed closely If safety decals become difficult to read, replace them immediately. (see “Safety Decals”).

MANDATORY SAFETY SHUTDOWN

PROCEDURE

BEFORE cleaning, adjusting, lubricating, or servicing this unit, ALWAYS follow the MANDATORY SAFETY SHUTDOWN PROCEDURE: 1. Move the skid steer loader propulsion

control levers to the “neutral” position. 2. Shut off the attachment by shutting

off the auxiliary and high flow hydrau-lic output.

3. Lower the loader lift arms completely

roll the attachment forward so it is se-curely resting on firm ground or the shop floor.

4. Engage the loader park brake. 5. Move the loader throttle to the slow

idle position, shut the engine off, and remove the ignition key.

6. Keep the key with you at all times

when working on the unit so no one can start the engine without your knowledge.

FAILURE TO FOLLOW THE PROCEDURES BEFORE CLEANING, ADJUSTING, LUBRICATING, OR SERVICING THIS UNIT COULD LEAD TO SERIOUS INJURY OR DEATH.

WARNING

WARNING

6

SAFETY

A careful operator is the best protection against accidents. Most accidents involv-ing operators of industrial equipment are caused by failure to observe basic safety precautions. Know the equipment and worksite before you operate. Familiarize yourself with the safety precautions listed below.

THE FOLLOWING PRECAUTIONS MUST BE OBSERVED FOR THE SAFETY OF THE OPERATOR AND/OR SERVICE PERSONNEL.

1. Read and observe all safety informa-tion and decals on the skid steer loader and attachment BEFORE operating the unit!

2. Refer to the SAFETY section of your skid loaders operator’s manual and observe all safety recommendations set forth in the manual.

3. When loading, keep attachment as low to ramps & trailer as possible.

4. Always lower the loader arms fully before leaving the skid steer seat.

NEVER CRAWL UNDER RAISED LOADER ARMS.

5. BE SURE to raise the attachment totally off the ground BEFORE side-shifting.

6. CAREFULLY inspect ALL hydraulic hoses and connections on a routine basis; Always use a piece of card-board when searching for leaks.

7. BE SURE to exercise the above MAN-DATORY SAFETY SHUTDOWN pro-cedure, BEFORE proceeding with any work on the attachment.

NEVER USE YOUR HANDS AS ESCAPING FLUID UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY. IF HYDRAULIC FLUID DOES PENETRATE THE SKIN, SEEKIMMEDIATE MEDICAL ATTENTION BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY OR GANGRENE MAY RESULT.

NEVER ALLOW HANDS OR FEET NEAR ANY WORKING PART OF THE ATTACHMENT UNLESS THE MANDATORY SAFETY SHUTDOWN PROCEDURE HAS BEEN COMPLETED.

WARNING WARNING

WARNING

WARNING

7

READ THIS ENTIRE MANUAL AS WELL AS THE DECALS ON THE ATTACHMENT BEFORE ATTEMPT-ING ANY MAINTENANCE, SERVICE OR SETUP OF THE UNIT.

SETUP

Hoses / Fittings

Hydraulic fittings are used to connect all attachment hoses. All fittings should be tight and free of hydraulic leaks. Hoses must be free of crimps or cuts that might result in leakage. Check your attachment before operation to make sure all hose routings are kink-free and allow for maximum movement of all extend, lift/lower, and/or swing motion required during normal opera-tion.

Wire Harness

The wiring harness to the electro hydraulic valve block ( if so equipped) should be routed to prevent catching or pinching when sideshifting, tilting or lowering the drum fully into the cut.

Drum Assembly

For proper operation, picks must be installed in every holder on the drum.

WARNING

Although the Roadhog Inc is supplied fully assembled, some simple checks should be performed before operation begins.

Safety Decals

The safety decals existing on the attach-ment should be clearly readable and al-ways followed. The location and descrip-tion of the decals is shown in the ex-ploded diagram. Copies of the decals are shown in “Safety Decals” section.

Lubrication All attachment joint grease fittings should be greased until grease flows out of the

joint.. Hydraulic Couplers

The cold planer has been shipped with-out the 3 or 5 required hydraulic quick couplers. Obtain correct brand and size and install them on the hoses. On a 3 line ( single circuit ) road saw, the pres-sure “in“ port on the diverter valve is marked LP for motor pressure. Return flow to the loader is marked LR for motor return. The small hose is for drive motor case drain and is plumbed directly to the skidsteer case drain coupler. On a 5 line ( dual circuit ) cold planer, the loader pressure hose should be plumbed into the MP ( motor pressure ) port on the re-circulation block. The return to loader should be plumbed into the MR ( motor return ) port. The casedrain hose should be connected directly to the casedrain coupler on the skidsteer. Do not operate without connecting this hose.

8

OPERATION

The cold planer is a hydraulically powered attachment intended for cutting asphalt or concrete surfaces. The performance of the attachment can vary greatly depending upon how it is used and operated. Therefore, the recom-mended operating procedures contained within this manual should be followed at all times for maximum productivity. Prior to operating the attachment, read this entire manual. Follow all safety guidelines in this manual and safety decals on the unit. Make sure that all guards, shields, and decals are in place and in good condition prior to operation. See page 40 for minimum flow requirements for each model.

Insufficient hydraulic power will result in poor performance. Check auxiliary high flow per factory specifications

Attaching to Loader

To attach the unit to the loader, start the loader engine and rotate the coupler out. Pull both coupler levers up to the vertical position. Move the machine forward and pick up the attachment. Rotate the at-tachment back and push both coupler levers completely down. Make sure the two wedges are completely down and engaged. Be sure pins and latch handles are secure before operating boom and bucket. Always refer to operating instruc-tions in the skidsteer manual.

In attaching the unit to the skid steer, ensure that all hydraulic hoses are coupled securely to the quick couplers. Three hoses are to be connected. Motor pressure, motor return, motor case drain.

IMPORTANT All hoses should be free of kinks, cuts, or abrasions for safe operation. Do not op-erate if any hose are worn or damaged.

To Operate 1. Enter skid steer and fasten seat belt. 2. Make sure the area is clear of bystand-

ers and other workers. 3. Start the skid steer and engage the high

flow hydraulic circuit at idle. 4. Run the engine to full throttle. Adjust the

planers tilt, depth and sideshift as needed using the manual or electro-hydraulic controls according to how the planer is optioned. On a 3 line planer, the high flow circuit must be engaged to operate these adjustments. On a 5 line planer, use the standard flow auxil-iary circuit to activate these functions.

5. Fully lower the loader arms and then roll out the bucket function until the planer is level with the pavement.

6. Move the throttle to the full rpm postion. and keep it there during the milling op-erations. Begin the operation by setting the depth cylinders to zero depth at the

depth gauge. Lower the drum into the cut to the desired depth. Move forward at a speed that will allow the drum to efficiently without stalling. NOTE. Milling speed will depend on tooth condition, age and density of the material, aggregate size and ambient temperature.

IMPORTANT

9

BE FO RE P E RFO RMI NG ANY MAINTENANCE ON THE UNIT, PERFORM THE MANDATORY SAFETY SHUTDOWN PROCEDURE.

MAINTENANCE Proper maintenance of the attachment will result in longer life and the more productive and cost effective operation. There are two basic categories of maintenance required, pick/holder replacement and component lubrication. For proper operation, the picks should be checked each four (4) hours and lubri-cated daily to ensure that they can freely rotate in their holders.

Pick/Holder Replacement

As regular use takes place, normal wear of the carbide picks will occur with the outer most picks wearing first. The pick tool included with the cold planer should be use to remove the picks from the cast holders. In the event the pick tool is not available, any hardened punch or tool allowing access to the bottom of the

NEVER DRIVE THE PICK BY STRIK-ING DIRECTLY ON THE END OF THE PICK AS THIS CAN CAUSE THE PICK TO CHIP AND CAUSE INJURY OR CREATE SMALL STRESS FRAC-TURES IN THE PICK RESULT-ING IN PREMATURE WEAR.

A length of pipe with a 3/4 to 1 inch in-side diameter can be placed over the pick to protect it from a direct hit. Striking a small piece of wood placed on the pick to absorb the shock will prevent damage.

The factory installed carbide pick chosen for use is a general purpose pick as the cold planer is designed for both asphalt and concrete applications. Picks de-signed for extended periods of concrete cutting are available from the factory or your dealer. To prevent the picks from seizing in the holders, the picks should be sprayed with a lubricate at the end of each day. This will break down the asphalt build up in the holders and prevent premature wear by allowing the picks to rotate in the holders. Excess lubricant should be caught in a collection pan and properly disposed of. If the pick remains in the holder beyond its intended replacement point, it reduces the cutting performance and will not pro-tect the holder. Inspect the cutting drum every hour of operation. Check the picks and holders for wear. If the picks are worn enough to indicate slight holder wear, replace the picks.

WARNING

WARNING

WARNING ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING THIS OPERA-TION. HARDENED TOOLS AND PICKS CAN SHATTER CAUSING INJURY.

IMPORTANT Welder must be grounded directly to drum during pick holder replacement or SEVERE BEARING DAMAGE WILL RESULT.

10

Lubrication

Lubricate the deadshaft bearing at least once a week.. The planetary gearbox contains syn-thetic EP90 gear oil and should be half full during operation. The planetary gear oil should be drained and replaced each year. For pick maintenance, consult the main-tenance section on page 9.

BEFORE SERVICING THIS UNIT, THE MANDATORY SAFETY SHUTDOWN PROCEDURE MUST BE COMPLETED. SEE “SAFETY” SECTION.

SERVICE

EXERCISE EXTREME CAUTION DURING THIS OPERTION TO PREVENT TIPPING OF THE UNIT.

Drum Removal 1. Perform mandatory shutdown proce-

dure with the cold planer adjusted to the maximum depth. Ensure that planer drum is sitting on a stable sur-face and is chalked to prevent move-ment.

2. Disconnect 3 motor tubes. 3. Remove bolts and wear skids from

each side of the depth skid weld-ment.

4. Remove (8) motor/planetary can to chassis bolts. Remove (4) deadshaft bearing to chassis bolts.

5. Lift cold planer off of drum using a hoist or the skid steer loader arms.

6. Reverse steps for reassembly. Bolt torques are given in the parts break-down pages.

IF THE DRUM DOES NOT REMAIN ON THE FLOOR, LOWER THE PLANER, SHUT THE ENGINE OFF, REMOVE THE IGNITION KEY AND REVIEW STEPS 1 THRU 5. DO NOT ATTEMPT TO DISLODGE THE DRUM WHILE THE PLANER FRAME IS IN THE RAISED POSITION. NEVER PLACE HANDS OR ANY PART OF YOUR BODY IN, AROUND, OR UNDER THE DRUM, AS IT MAY FALL CAUSING SERIOUS INJURY.

WARNING WARNING

WARNING

11

Planetary Gearbox and Drive Motor Removal

1. Remove the drum from the planer

chassis. 2. Remove (6) deadshaft nuts from the

right side of the drum and remove the deadshaft weldment.

3. Remove (9) planetary stud nuts from the right side of the drum.

4. Remove Planetary can/Planetary as-sembly from left side of drum.

5. Remove Case drain tube and motor fittings.

6. Remove (6) planetary to planetary can bolts and remove planetary can from planetary.

7. Remove (2) motor bolts and remove motor.

COMPONANTS ARE EXTREMEMLY HEAVY AND CAN CAUSE SERIOUS INJURY IF PROPER LIFTING TECH-NIQUES ARE NOT USED.

WARNING

12

CHASSIS GROUP PCP18HD PCP24 PCP30 CP40

Cold Planer

PARTS LISTITEM QTY. PART NO. DESCRIPTION

1 2 106-0499 PIN WELDMENT

2 2 106-0500 PIN WELDMENT

3 4 106-0504 WHEEL WELDMENT

4 2 106-0508 CYLINDER MOUNT WELDMENT

5 12 106-0585 BEARING, DU 1.25 PIN X 1.25 WIDTH

6 1 106-0617_PCP_COLLAPSEDCYLINDER, TILT

7 2 106-0621 BUSHING, SHROUD BOLT

8 1 106-0868_EXTENDED WELDMENT-DEPTH CYLINDER

9 1 106-0869_EXTENDED WELDMENT-DEPTH CYLINDER

10 1 106-0897 PLATE, DEPTH INDICATOR

11 1 106-0898 PLATE, DEPTH INDICATOR

12 2 106-0994 WELDMENT, WEAR SKID

13 1 106-1065 CHASSIS WELDMENT

14 1 106-1071 DEPTH SKID WELDMENT

15 1 106-1083 CHASSIS SHROUD WELDMENT

16 1 106-1188 PLATE, WATERKIT COVER

17 1 106-1200 PLATE, BELTING RETAINER

18 2 106-1203 LATCH ASSEMBLY, RUBBER DRAW

19 1 106-1241 BELTING, RUBBER

20 4 HB025L0100A BOLT, 1/4-20 X 3 PLATED

21 4 HB038L0075A BOLT, 3/8-16 X 0.75 PLATED


23 2 HB050L0175A BOLT, 1/2-13 x 1.75 PLATED



26 8 HMSN06L088A SCREW, N06 X 0.88 MACHINE

27 8 HMSNN06A NUT, NO. 6 MACHINE SCREW

28 4 HN025A NUT, 1/4-20 PLATED



31 7 HRRE125A RETAINING RING-EXTERNAL 1.25" DIA.

32 8 HW025NA WASHER, 1/4 NARROW PLATED


34 2 HW050WA WASHER, 1/2 WIDE PLATED


36 16 HWN06A WASHER NO. 6 NARROW PLATED

37 8 HWN06LW LOCK WASHER, NO. 6 PLATED

TORQUE TO 150 LB-FT

TORQUE TO 75 LB-FT

TORQUE TO 150 LB-FT

12

81

182

61

223

111

101

212

161

204

191

268

34

212

131

141

151

122

256

232

354

311

314

312

42

22

58

171

336

293

378

278

284

328

3616

332

332

3512

306

72

342

244

54

13

CHASSIS GROUP PCP18HD PCP24 PCP30 CP40

Cold Planer

PCP24 PCP30 PCP40 PCP18HD

ITEM QTY. PART NO. PART NO. PART NO. DESCRIPTION PART NO.

1 2 see PCP18 see PCP18 see PCP18 PIN WELDMENT 106-0499

2 2 see PCP18 see PCP18 see PCP18 PIN WELDMENT 106-0500

3 4 see PCP18 see PCP18 see PCP18 WHEEL WELDMENT 106-0504

4 2 see PCP18 see PCP18 see PCP18 CYLINDER MOUNT WELDMENT 106-0508

5 12 see PCP18 see PCP18 see PCP18 BEARING, DU 1.25 PIN X 1.25 WIDTH 106-0585

6 1 see PCP18 see PCP18 see PCP18 CYLINDER, TILT 106-0617

7 2 see PCP18 see PCP18 see PCP18 BUSHING, SHROUD BOLT 106-0621

8 1 see PCP18 see PCP18 see PCP18 WELDMENT-DEPTH CYLINDER 106-0868

9 1 see PCP18 see PCP18 see PCP18 WELDMENT-DEPTH CYLINDER 106-0869

10 1 see PCP18 see PCP18 see PCP18 PLATE, DEPTH 106-0897

11 1 see PCP18 see PCP18 see PCP18 PLATE, DEPTH INDICATOR 106-0898

12 2 see PCP18 see PCP18 see PCP18 WEAR SKID WELDMENT 106-0994

13 1 106-1281 106-1282 106-1283 CHASSIS WELDMENT 106-1280

14 1 106-1285 106-1286 106-1287 DEPTH SKID WELDMENT 106-1284

15 1 106-1289 106-1290 106-1291 CHASSIS SHROUD WELDMENT 106-1288

16 1 106-1188 106-1189 106-1190 PLATE, WATERKIT COVER 106-1187

17 1 106-1200 106-1201 106-1202 PLATE, BELTING RETAINER 106-1199

18 2 see PCP18 see PCP18 see PCP18 LATCH ASSEMBLY, RUBBER DRAW 106-1203

19 1 106-1241 106-1242 106-1243 BELTING, RUBBER 106-1240

20 4 see PCP18 see PCP18 see PCP18 BOLT, 1/4-20 X 3 PLATED HB025L0100A

21 4 see PCP18 see PCP18 see PCP18 BOLT, 3/8-16 X 0.75 PLATED HB038L0075A


23 2 see PCP18 see PCP18 see PCP18 BOLT, 1/2-13 x 1.75 PLATED HB050L0175A



26 8 HMSN06L088A see PCP18 see PCP18 see PCP18 SCREW, N06 X 0.88 MACHINE

27 8 HMSNN06A see PCP18 see PCP18 see PCP18 NUT, NO. 6 MACHINE SCREW

28 4 HN025A see PCP18 see PCP18 see PCP18 NUT, 1/4-20 PLATED



31 7 HRRE125A see PCP18 see PCP18 see PCP18 RETAINING RING-EXTERNAL 1.25" DIA.

32 8 HW025NA see PCP18 see PCP18 see PCP18 WASHER, 1/4 NARROW PLATED


34 2 HW050WA see PCP18 see PCP18 see PCP18 WASHER, 1/2 WIDE PLATED


36 16 HWN06A see PCP18 see PCP18 see PCP18 WASHER NO. 6 NARROW PLATED

37 8 HWN06LW see PCP18 see PCP18 see PCP18 LOCK WASHER, NO. 6 PLATED

14

ATTACH GROUP PCP18HD PCP24 PCP30 CP40

Cold Planer PARTS LIST

ITEM QTY. PART NO. DESCRIPTION

1 6 106-0532 PLATE, SIDESHIFT SPACER

2 2 106-0533 PLATE, SIDESHIFT RETAINER

3 4 106-0534 PLATE, PIVOT SPACER


5 1 106-0584 PLATE, STEP

6 2 106-0589 PLATE, SIDESHIFT SPACER (PLASTIC)


8 1 106-0657 CYLINDER, SIDESHIFT

9 1 106-0790 PIN, SIDESHIFT/LF JACK

10 1 106-0813 PLATE, CYLINDER BRACKET

11 1 106-1099 WELDMENT, SIDESHIFT

12 1 106-1112 WELDMENT, ATTACH

13 1 106-1113 WELDMENT, SIDESHIFT ROD







20 6 HN063F NUT, 5/8-11 PLATED NYLOCK

21 4 HRRE125A RETAINING RING-EXTERNAL 1.25" DIA.



24 2 HZ001 ZERK, 1/4-28 STRAIGHT

25 1 SK_PCP24_ZEROD_ZEROT_RGHTSSSKELETON PART TO CONFIGURE PLANER

81

91

101

111

131

152

211

121

152

5114

2211

16

22

44

62

74

168

176

212

224

224

182

182

182

224

34

198

206

2312

2316

15

ATTACH GROUP PCP18HD PCP24 PCP30 CP40

Cold Planer

PCP18HD PCP24 PCP30 PCP40

ITEM QTY. PART NO. PART NO. PART NO. PART NO. DESCRIPTION

1 6 106-0532 see PCP18 see PCP18 see PCP18 PLATE, SIDESHIFT SPACER

2 2 106-0533 see PCP18 see PCP18 see PCP18 PLATE, SIDESHIFT RETAINER

3 4 106-0534 see PCP18 see PCP18 see PCP18 PLATE, PIVOT SPACER


5 1 106-0584 see PCP18 see PCP18 see PCP18 PLATE, STEP

6 2 106-0589 see PCP18 see PCP18 see PCP18 PLATE, SIDESHIFT SPACER (PLASTIC)


8 1 106-0657 see PCP18 see PCP18 see PCP18 CYLINDER, SIDESHIFT

9 1 106-0790 see PCP18 see PCP18 see PCP18 PIN, SIDESHIFT/LF JACK

10 1 106-0813 see PCP18 see PCP18 see PCP18 PLATE, CYLINDER BRACKET

11 1 106-1098 106-1099 106-1100 106-1101 WELDMENT, SIDESHIFT

12 1 106-1112 see PCP18 see PCP18 see PCP18 WELDMENT, ATTACH

13 1 106-1113 see PCP18 see PCP18 see PCP18 WELDMENT, SIDESHIFT ROD 2” units before 2/07

13 1 106-1360 see PCP18 see PCP18 see PCP18 WELDMENT, SIDESHIFT ROD 2.5” units after 2/07

14 2 HB050L0125A see PCP18 see PCP18 see PCP18 BOLT, 1/2-13 x 1.25 PLATED

15 4 HB050L0175A see PCP18 see PCP18 see PCP18 BOLT, 1/2-13 x 1.75 PLATED

16 8 HB063L0300A see PCP18 see PCP18 see PCP18 BOLT, 5/8-11 X 3.00 PLATED

17 6 HB063L0325A see PCP18 see PCP18 see PCP18 BOLT, 5/8-11 X 3.25 PLATED



20 6 HN063F see PCP18 see PCP18 see PCP18 NUT, 5/8-11 PLATED NYLOCK

21 4 HRRE125A see PCP18 see PCP18 see PCP18 RETAINING RING-EXTERNAL 1.25" DIA.



24 2 HZ001 see PCP18 see PCP18 see PCP18 ZERK, 1/4-28 STRAIGHT

16

DRIVETRAIN/DRUM GROUP PCP18HD PCP24 PCP30 CP40

Cold Planer


1 1 106-1053 ASSEMBLY, DRUM WITH PICKS & STUDS

2 1 106-1059 DRUM WELDMENT-MACHINED

3 1 106-0831 PICK, ASPHA ULT (RP18)

4 1 106-0833 HOLDER, PICK

5 1 106-0834 BASE, 1.5" TALL PICK

6 6 106-0669 BOLT, 5/8-11 X 2.25 RND HD, RBD NECK

7 1 106-0910 BEARING ASSEMBLY, DEADSHAFT

8 1 106-1103 WELDMENT, PLANETARY CAN

9 1 106-0970 GEARBOX, FAIRFIELD PLANETARY

10 1 106-0971 MOTOR, HYDRAULIC PISTON

11 1 OR2-045A SEAL, O-RING 2-045


13 6 HB063L0175B BOLT, 5/8-18 X 1.75 PLATED

14 1 106-1111 WELDMENT, MACHINED DEADSHAFT

15 18 HN063A NUT, 5/8-11 PLATED


17 9 HN063B NUT, 5/8-18 PLATED



20 2 HB050L0125B BOLT, 1/2-20 x 1.25 PLATED

TORQUE TO 150 LB-FT

TORQUE TO 150 LB-FT

TORQUE TO 150 LB-FT

TORQUE TO 150 LB-FT

TORQUE TO 75 LB-FT

11

81

101

129

136

188

31

41

516

6

71

91

141

156

164

202

21

111

126

1216

158

126

128

154

192

17

DRIVETRAIN / DRUM GROUP PCP18HD PCP24 PCP30 PCP40

Cold Planer


ITEM QTY. PART NO. PART NO. PART NO. PART NO. DESCRIPTION

1 1 106-1052 106-1053 106-1054 106-1055 ASSEMBLY, DRUM WITH PICKS & STUDS

2 1 106-1058 106-1059 106-1060 106-1061 DRUM WELDMENT-MACHINED

3 * 106-3130 see CP18 see CP18 see CP18 PICK, ASPHALT (RP18)

- * 106-3131 see CP18 see CP18 see CP18 PICK, CONCRETE (RP22) (OPTIONAL)

4 * 106-0833 see CP18 see CP18 see CP18 HOLDER, before serial 0704XXXX

4 * 106-3140 See CP18 See CP18 See CP18 HOLDER, after serial 0704XXXX

5 * 106-0834 see CP18 see CP18 see CP18 BASE, before serial 0704XXXX

5 * 106-1618 see CP18 see CP18 see CP18 BASE, after serial 0704XXXX

6 6 106-0669 see CP18 see CP18 see CP18 BOLT, 5/8-11 X 2.25 RND HD, RBD NECK

7 1 106-0910 see CP18 see CP18 see CP18 BEARING ASSEMBLY, DEADSHAFT

8 1 106-1103 see CP18 see CP18 see CP18 WELDMENT, PLANETARY CAN

9 1 106-0970 see CP18 see CP18 see CP18 GEARBOX, PLANETARY 24:1 units before 2/07

9 1 106-1299 see CP18 see CP18 see CP18 GEARBOX, PLANETARY 19:1 units after 2/07

- - SO-0067 see CP18 see CP18 see CP18 BOOT SEAL, GEARBOX

- - SO-0068 see CP18 see CP18 see CP18 LIP SEAL, GEARBOX

10 1 106-0971 see CP18 see CP18 see CP18 MOTOR, HYDRAULIC PISTON

- - SO-0078 see CP18 see CP18 see CP18 SEAL KIT, 106-0971 PISTON MOTOR

11 1 OR2-045A see CP18 see CP18 see CP18 SEAL, O-RING 2-045

12 45 HW063NA see CP18 see CP18 see CP18 WASHER, 5/8 NARROW PLATED

13 6 HB063L0175B see CP18 see CP18 see CP18 BOLT, 5/8-18 X 1.75 PLATED

14 1 106-1111 see CP18 see CP18 see CP18 WELDMENT, MACHINED DEADSHAFT

15 18 HN063A see CP18 see CP18 see CP18 NUT, 5/8-11 PLATED

16 4 HB063L0275A see CP18 see CP18 see CP18 BOLT, 5/8-11 X 2.75 PLATED

17 9 HN063B see CP18 see CP18 see CP18 NUT, 5/8-18 PLATED

18 8 HB063L0225A see CP18 see CP18 see CP18 BOLT, 5/8-11 X 2.25 PLATED

19 2 HW050NA see CP18 see CP18 see CP18 WASHER, 1/2 NARROW PLATED

20 2 HB050L0125B see CP18 see CP18 see CP18 BOLT, 1/2-20 x 1.25 PLATED

* NOTE: ITEMS 3, 4, & 5 VARY IN QUANTITY AS FOLLOWS PCP18HD - 40 PCP24 - 50 PCP30 - 60 PCP40 - 76 NOTE: TO REPAIR ITEMS 9 & 10 CONSULT FACTORY FOR INSTRUCTIONS

18

DECAL GROUP PCP18HD PCP24 PCP30 CP40

Cold Planer PARTS LISTITEM QTY. PART NO. DESCRIPTION

1 2 D0163 DECAL, FLYING OBJECTS

2 1 D0164 DECAL, READ MANUAL

3 2 D0165 DECAL, CRUSHING HAZARD

4 2 D0166 DECAL, ROTATING CUTTER

5 1 D0167 DECAL, INJECTION HAZARD

6 4 D0168 DECAL, LIFT POINT

7 4 D0169 DECAL, TIE DOWN

8 1 D0178 DECA L, TILT INDICATOR

9 1 D0183 DECAL, DEPTH INDICATOR

11

31

41

61

71

81

91

61

71

21

51

61

61

11

31

41

71

71

19

All PCP

ITEM QTY PART NO. DESCRIPTION

1 2 D0163 DECAL, FLYING OBJECTS

2 1 D0164 DECAL, READ MANUAL

3 2 D0165 DECAL, CRUSHING HAZARD

4 2 D0166 DECAL, ROTATING CUTTER

5 1 D0167 DECAL, INJECTION HAZARD

6 4 D0168 DECAL, LIFT POINT

7 4 D0169 DECAL, TIE DOWN

8 1 D0178 DECAL, TILT INDICATOR

9 1 D0183 DECAL, DEPTH INDICATOR

DECAL GROUP PCP18HD PCP24 PCP30 PCP40

Cold Planer

20

HYDRAULIC GROUP PCP18HD PCP24 PCP30 CP40

Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic


1 1 106-0659 VALVE ASSY, E/H - 3 SPOOL

2 1 106-0921 VALVE ASSY, RECIRCULATION

3 1 106-0960 PLATE, VALVE MOUNT

4 1 106-0961 PLATE, E/H VALVE SPACER

5 1 106-1104 TUBE ASSY, CASE DRAIN


7 1 106-1106 TUBE ASSY, MOTOR PRESSURE

8 1 106-1107 TUBE ASSY, MOTOR RETURN

9 1 106-1244 PLATE, CASE DRAIN MOUNT



12 1 HF10C5OLO ELBOW, 90 10ORFS, 10SAE-ORB

13 1 HF10WNLO-WLN ELBOW, 45 BULKHEAD 10ORFS 10ORFS

14 2 HF12-16F5OLO FITTING, STRAIGHT 12ORFS 16SAE-ORB

15 2 HF12C5OLO ELBOW, 90 12ORFS 12SAE-ORB


17 2 HF6-8F5OLO-063ORF FITTING, ST 6ORFS 8SAE-ORB W/.063 ORF.


19 7 HF6F5OLO FITTING, STRAIGHT 6ORFS 6SAE-ORB

20 3 HF6F5OLO-063ORF FITTING, ST 6ORFS 6SAE-ORB W/.063 ORF.


22 2 HSHB038L0400A BOLT, 3/8-16 X 1.25 SOCKETHEA D PLA TED


11

21

51

61

71

81

121

31

41

91

131

142

152

162

172

184

222

192

192

193

203

103

113

232

212

213

236

233

21

HYDRAULIC GROUP PCP18HD PCP24 PCP30 PCP40

Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic

All PCP


1 1 106-1233 VALVE ASSY, E/H - 3 SPOOLS 3 SOLENOID COILS

2 1 106-0921 VALVE ASSY, RECIRCULATION















17 2 HF6-8F5OLO-063ORF FITTING, ST 6ORFS 8SAE-ORB W/.063 ORF.



20 3 HF6F5OLO-063ORF FITTING, ST 6ORFS 6SAE-ORB W/.063 ORF.


22 2 HSHB038L0400A BOLT, 3/8-16 X 1.25 SOCKETHEAD PLATED


24 1 106-0934 HARNESS, WIRING 6 FUNCTION (NOT SHOWN)

NOTE: ITEMS 1 AND 24 ARE DIFFERENT FOR CATERPILLAR AND ASV LOADERS. ITEM 4 - 106-0649 E/H VALVE ITEM 24—106-0749 HARNESS

22

106-1233 ELECTRIC-HYDRAULIC VALVE USED ON CASE and GEHL

dual circuit ( 5 line ) hydraulic systems

23

106-1233 ELECTRO HYDRAULIC VALVE USED ON CASE and GEHL

dual circuit ( 5 line ) hydraulic systems

All PCP


1 3 S0-0021 COIL, SIZE -10

2 3 S0-0022 NUT, COIL SIZE -10

3 2 S0-0111 CARTRIDGE VALVE, SV10-41

4 1 S0-0112 CARTRIDGE VALVE, SV10-42

5 1 SO-0088 CARTRIDGE VALVE, DC08

24

HYDRAULIC GROUP PCP18HD PCP24 PCP30 CP40

Cold Planer-Single Circuit (3 Line) Electro-Hydraulic PARTS LIST

ITEM QTY. PART NO. DESCRIPTION

1 1 106-0659 VALVE ASSY, E/H - 3 SPOOL



4 1 106-0974 VALVE ASSY, DIVERTER













17 4 HF6-8_F5OLO FITTING, STRAIGHT 6ORFS 8SAE-ORB




21 2 HSHB038L0400A BOLT, 3/8-16 X 1.25 SOCKETHEA D PLA TED


11

51

61

71

81

121

196

31

91

131

152

184

212

192

192

41

142

162 17

2172

21

103

113

222

202

203

226

223

25

HYDRAULIC GROUP PCP18HD PCP24 PCP30 PCP40

Cold Planer-Single Circuit (3 Line) Electro-Hydraulic

All PCP


1 1 106-0659 VALVE ASSY, E/H - 3 SPOOL 6 SOLENOID COILS



4 1 106-0978 VALVE ASSY, DIVERTER













17 4 HF6-8_F5OLO FITTING, STRAIGHT 6ORFS 8SAE-ORB




21 2 HSHB038L0400A BOLT, 3/8-16 X 1.25 SOCKETHEAD PLATED


23 1 106-0647 HARNESS, WIRING 6 FUNCTION (NOT SHOWN)

26

C2A C2BC1A C1BPA RASV10-47ADC08-40 S1 S2 C2A C2BSV10-47AS1 S2SV10-47AS1 S2

16

23

33

51

43

106-0659 ELECTRIC-HYDRAULIC VALVE USED ON CASE, JOHN DEERE, BOBCAT, NEW H0LLAND

single circuit ( 3 line ) hydraulic systems

27

All PCP


1 6 S0-0021 COIL, SIZE -10


3 3 S0-0023 WASHER, COIL SIZE -10

4 3 S0-0024 CARTRIDGE VALVE, SV10-47A


106-0659 ELECTRO HYDRAULIC VALVE USED ON CASE, DEERE, BOBCAT, NEW H0LLAND

single circuit ( 3 line ) hydraulic systems

28

61

11

25

33

42

52

106-0648 ELECTRIC-HYDRAULIC VALVE USED ON CAT AND ASV

29

106-0648 ELECTRO HYDRAULIC VALVE USED ON CAT AND ASV

All PCP


1 1 106-0920 CARTRIDGE VALVE, SV10-44

2 5 S0-0021 COIL, SIZE -10


4 2 S0-0023 WASHER, COIL SIZE -10

5 2 S0-0024 CARTRIDGE VALVE, SV10-47A


30

BOBCAT computer information also referred to the ACD ( attachment control device )

Part number 106-1031 ACD ( computer )

Part number 106-1032 Harness, from Jumper wire 106-1217 to ACD Part number 106-1033 Harness, ACD to SSL

106-1032 Harness connections Blue wire connects to coil/cartridge in port marked C1A Orange wire connect to coil/cartridge in port marked C1B Brown wire connects to coil/cartridge in port marked C2A White wire connects to coil/cartridge in port marked C2B Yellow wire connects to coil/cartridge in port marked C3A Green wire connects to coil/cartridge in port marked C3B

Note: Ports 1 are for depth control Ports 2 are for tilt control Ports 3 are for sideshift control

C2A C2BC1A C1BPA RASV10-47ADC08-40 S1 S2 C2A C2BSV10-47AS1 S2SV10-47AS1 S2

16

23

33

51

43

31

106-0921 RECIRCULATION VALVE USED ON DUAL CIRCUIT (5 LINE) LOADERS ONLY

11

32

106-0921 RECIRCULATION VALVE USED ON DUAL CIRCUIT (5 LINE) LOADERS ONLY

All PCP


1 1 SO-0090 CARTRIDGE VALVE, CVRP

33

11

21

31

51

61

71

81

41

106-0978 DIVERTER VALVE USED ON SINGLE CIRCUIT (3 LINE) LOADERS ONLY

34

106-0978 DIVERTER VALVE USED ON SINGLE CIRCUIT (3 LINE) LOADERS ONLY

All PCP


1 1 HF1-16HHP094ORF PLUG 1/16 PIPE WITH 0.094 ORIFICE

2 1 HF16HP5ON PLUG, 16 SAE-ORB RECESSED HEX



5 1 S0-0089 CARTRIDGE VALVE, RV12-26

6 1 SO-0026 CARTRIDGE VALVE, CV16-20

7 1 SO-0044 CARTRIDGE VALVE, CV12-20

8 1 SO-0045 CARTRIDGE VALVE, EC16-40

35

HYDRAULIC SCHEMATIC PCP18HD PCP24 PCP30 CP40

Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic Case 400, XT And Gehl Skid Steers

C2A C2BC1A C1B

PA RA

DEPTH

CYLINDER

TILT

CYLINDER

SV10-47A

DC08-40

S1 S2

ZPA# 106-0659

SKID STEER

AUXILLARY

HYDRAULICS

C3A C3B

SV10-47A

S1 S2

SIDESHIFT

CYLINDER

SKID STEER

AUXILLARY

HYDRAULICSLR

LPMP

MRCV12-20

ZPA# 106-0921

DRUM

MOTOR

PRESSURE

RETURN

CASE DRAIN

C2A C2BC1A C1B

PA RA

DEPTH

CYLINDER

TILT

CYLINDER

SV10-47A

DC08-40

S1 S2

ZPA# 106-0648

C3A C3B

SV10-47A

S1 S2

SIDESHIFT

CYLINDER

SV10-44

SKID STEER

HIGH FLOW

HYDRAULICS

DRUM

MOTOR

PRESSURE

RETURN

CASE DRAIN

LR

LR

ORAP AR

MP

MR

RV12-26

ORIFICE

CV16-20

CV12-20

EC16-40

ZPA# 106-0648

ORIFICE

FITTING

ORIFICE

FITTING

C2A C2BC1A C1B

PA RA

DEPTH

CYLINDER

TILT

CYLINDER

SV10-47A

DC08-40

S1 S2

ZPA# 106-0648

SKID STEER

AUXILLARY

HYDRAULICS

C3A C3B

SV10-47A

S1 S2

SIDESHIFT

CYLINDER

SV10-44

SKID STEER

AUXILLARY

HYDRAULICSLR

LPMP

MRCV12-20

ZPA# 106-0921

DRUM

MOTOR

PRESSURE

RETURN

CASE DRAIN

ORIFICE

FITTING

ORIFICE

FITTING

SV10-47A

S1 S2

ORIFICE

FITTING

ORIFICE

FITTING

ORIFICE

FITTING

ORIFICE

FITTING

ORIFICE

FITTING

ORIFICE

FITTING

36

HYDRAULIC SCHEMATIC PCP18HD PCP24 PCP30 PCP40

Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic Caterpillar and ASV Skid Steers

C2A C2BC1A C1B

PA RA

DEPTH

CYLINDER

TILT

CYLINDER

SV10-47A

DC08-40

S1 S2

ZPA# 106-0659

SKID STEER

AUXILLARY

HYDRAULICS

C3A C3B

SV10-47A

S1 S2

SIDESHIFT

CYLINDER

SKID STEER

AUXILLARY

HYDRAULICSLR

LPMP

MRCV12-20

ZPA# 106-0921

DRUM

MOTOR

PRESSURE

RETURN

CASE DRAIN

C2A C2BC1A C1B

PA RA

DEPTH

CYLINDER

TILT

CYLINDER

SV10-47A

DC08-40

S1 S2

ZPA# 106-0648

C3A C3B

SV10-47A

S1 S2

SIDESHIFT

CYLINDER

SV10-44

SKID STEER

HIGH FLOW

HYDRAULICS

DRUM

MOTOR

PRESSURE

RETURN

CASE DRAIN

LR

LR

ORAP AR

MP

MR

RV12-26

ORIFICE

CV16-20

CV12-20

EC16-40

ZPA# 106-0648

ORIFICE

FITTING

ORIFICE

FITTING

C2A C2BC1A C1B

PA RA

DEPTH

CYLINDER

TILT

CYLINDER

SV10-47A

DC08-40

S1 S2

ZPA# 106-0648

SKID STEER

AUXILLARY

HYDRAULICS

C3A C3B

SV10-47A

S1 S2

SIDESHIFT

CYLINDER

SV10-44

SKID STEER

AUXILLARY

HYDRAULICSLR

LPMP

MRCV12-20

ZPA# 106-0921

DRUM

MOTOR

PRESSURE

RETURN

CASE DRAIN

ORIFICE

FITTING

ORIFICE

FITTING

SV10-47A

S1 S2

ORIFICE

FITTING

ORIFICE

FITTING

ORIFICE

FITTING

ORIFICE

FITTING

ORIFICE

FITTING

ORIFICE

FITTING

37

HYDRAULIC SCHEMATIC PCP18HD PCP24 PCP30 CP40

Cold Planer-Single Circuit (3 Line) Electro-Hydraulic Bobcat, John Deere, New Holland, Case XT and 400 Skid Steers

38

PAGE INTENTIONALLY LEFT BLANK

39

ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual & Single Circuit

Case XT , 400 Series and New Holland Skid Steers Harness 106-0647

SE

RV

ICE

PA

RT

INFO

RM

ATI

ON

ZPA

PAR

T #

VEN

DO

R #

DESC

RIPT

ION

S01-

0030

DEUT

SCH

HDB3

6-18

-14S

N-05

9C

ON

NEC

TOR

, 14

PIN

DEU

TSC

H

S01-

0031

DEU

TSC

H D

T06-

2SPL

UG

, DEU

TSC

H D

T 2

PIN

S01-

0032

DEUT

SCH

0462

-201

-161

41S

OC

KE

T, D

EU

TSC

H D

T A

ND

HD

30

S01-

0033

DEUT

SCH

0462

-202

-161

41PI

N, D

EUTS

CH

DT

AND

HD

30

S01-

0034

DE

UT

SC

H W

2SW

EDG

E, D

EUTS

CH

DT

2 PI

N

S01-

0035

DEUT

SCH

DTT-

16-0

0TO

OL,

DEU

TSC

H F

IELD

CR

IMP

TOO

L

NO

TE A

: A

LL W

IRE

TO

BE

18

GA

GE

.N

OTE

B:

HA

RN

ES

S IS

NO

T D

RA

WN

TO

SC

ALE

, FO

R P

ICTO

RIA

L R

EFE

RE

NC

E O

NLY

.N

OTE

C:

PA

RTS

LIS

T IS

FO

R P

AR

TS S

ER

VIC

E O

NLY

, IT

IS N

OT

A C

OM

PLE

TE B

OM

FO

R H

AR

NE

SS

.N

OTE

D:

ALL

DIO

DE

S A

RE

TO

BE

MR

751

OR

EQ

UIV

ALE

NT.

DIO

DE

S T

O B

E IN

TER

NA

L TO

HA

RN

ES

S

A

ND

LO

CA

TED

WIT

HIN

LO

OM

.

POIN

T A

POIN

T B

LEN

GTH

A T

O B

: 116

.00.5

BLA

CK

N

YLO

N

LOO

M

PO

INT

C

LEN

GTH

B T

O

C: 8

.00.

5 AL

L D

T06-

2S

CO

NN

EC

TO

RS

AS

A M

INIM

UM

, HA

RN

ES

S T

O

BE

LA

BE

LED

AS

FO

LLO

WS

:

PA

RT

NU

MB

ER

REV

ISIO

N L

EVEL

DA

TE O

F M

AN

UFA

CTU

RE

1 1

2 7

40

ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual Circuit

Case 400 Series and Gehl Skid Steers Harness 106-0934

41

PART NO. DESCRIPTION

CONNECTOR PARTS, PLANER HARNESS TO SKIDSTEER

SO-0030 CONNECTOR, ROUND 14 PIN DEUTSCH, SILVER

SO-0032 SOCKET, FEMALE, DEUTSCH 14SN FOR S0-0030 AND S0-0031

SO-0048 SOCKET REMOVAL TOOL FOR S0-0032, BLUE

CONNECTOR PARTS, PLANER HARNESS TO 12v COILS

SO-0031 CONNECTOR, SQUARE, DEUTSCH 2 PIN, GRAY

SO-0032 SOCKET, FEMALE , DEUTSCH 14SN FOR S0-0030 AND S0-0031

SO-0034 WEDGE, ORANGE, FOR DEUTSCH 2 PIN CONNECTOR S0-0031

ELECTRIC HARNESS PARTS LIST

Cold Planer- Dual Circuit Harnesses 106-0647 and 106-0934

Cold Planer - Single Circuit

Harnesses 106-0647 Harness 106-1328

42

SE

RV

ICE

PA

RT

INFO

RM

ATI

ON

ZPA

PAR

T #

VEN

DO

R #

DESC

RIPT

ION

S01-

0037

DEUT

SCH

HD36

-18-

8SN-

059

CO

NN

ECTO

R, 8

PIN

DEU

TSC

H

S01-

0031

DEU

TSC

H D

T06-

2SPL

UG

, DEU

TSC

H D

T 2

PIN

S01-

0032

DEU

TSC

H D

T06-

2SC

ON

NEC

TOR

, 2 P

IN D

EUTS

CH

DT

S01-

0033

DEUT

SCH

0462

-201

-161

41S

OC

KE

T, D

EU

TSC

H D

T A

ND

HD

30

S01-

0034

DEUT

SCH

0462

-202

-161

41PI

N, D

EUTS

CH

DT

AND

HD

30

S01-

0035

DE

UT

SC

H W

2SW

EDG

E, D

EUTS

CH

DT

2 PI

N

S01-

0036

DEUT

SCH

DTT-

16-0

0TO

OL,

DEU

TSC

H F

IELD

CR

IMP

TOO

L

S01-

0038

DEUT

SCH

0462

-203

-121

41SO

CKE

T, D

EUTS

CH

-8SN

FO

R S

01-0

037

03

04-0

04R

EM

OV

ED

RE

LA

Y A

ND

SIM

PL

IFIE

D H

AR

NE

SS

24-A

pr-06

02

04-0

04A

DD

ED

CO

NN

EC

TIO

N B

ET

WE

EN

PIN

S F

& G

17-Ja

n-06

0104

-004

ENG

INEE

RING

REL

EASE

10-O

ct-05

REV.

EC

NDE

TAIL

SD

AT

E

NO

TE A

: A

LL W

IRE

TO

BE

18

GA

GE

.N

OTE

B:

HA

RN

ES

S IS

NO

T D

RA

WN

TO

SC

ALE

, FO

R P

ICTO

RIA

L R

EFE

RE

NC

E O

NLY

.N

OTE

C:

PA

RTS

LIS

T IS

FO

R P

AR

TS S

ER

VIC

E O

NLY

, IT

IS N

OT

A C

OM

PLE

TE B

OM

FO

R H

AR

NE

SS

.N

OTE

D:

ALL

DIO

DE

S A

RE

TO

BE

MR

751

OR

EQ

UIV

ALE

NT.

DIO

DE

S T

O B

E IN

TER

NA

L TO

HA

RN

ES

S

A

ND

LO

CA

TED

WIT

HIN

LO

OM

.

POIN

T A

POIN

T B

LEN

GTH

A T

O B

: 116

.00.5

BLA

CK

N

YLO

N

LOO

M

PO

INT

C

LEN

GTH

B T

O

C: 8

.00.

5 AL

L D

T06-

2S

CO

NN

EC

TO

RS

AS

A M

INIM

UM

, HA

RN

ES

S T

O

BE

LA

BE

LED

AS

FO

LLO

WS

:

PA

RT

NU

MB

ER

REV

ISIO

N L

EVEL

DA

TE O

F M

AN

UFA

CTU

RE

2 1

1 4

ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual Circuit

Caterpillar, ASV and Komatsu Skid Steers Harness 106-0749

43

ELECTRIC HARNESS PARTS LIST

Cold Planer- Dual Circuit Harnesses 106-0749 for Cat, ASV and Komatsu

Harness 106-1027 with Roadhog Magnetic Box– 1 switch

Cold Planer- Single Circuit with Roadhog Magnetic Box- 3 switches

Harness 106-1987 and 108-2118

PART NO. DESCRIPTION

CONNECTOR PARTS, PLANER HARNESS TO SKIDSTEER

S0-0037 CONNECTOR, ROUND, 8 PIN DEUTSCH, SILVER

S0-0038 SOCKET, FEMALE, DEUTSCH 8SN FOR S0-0037

S0-0050 SOCKET REMOVAL TOOL FOR S0-0038, YELLOW

CONNECTOR PARTS, PLANER HARNESS TO 12v COILS

S0-0031 CONNECTOR, SQUARE, DEUTSCH 2 PIN, GRAY

S0-0032 SOCKET, FEMALE, DEUTSCH 14SN FOR S01-0030 AND S0-0031

S0-0034 WEDGE, ORANGE, FOR DEUTSCH DT 2 PIN CONNECTOR S0-0031

44

SPECIFICATIONS


Cutting Width 18 24 30 40

Cutting Depth (in) 0 to 8 0 to 8 0 to 8 0 to 8

Number of Teeth 40 50 60 76

Min. Hydraulic Flow (gpm) 24 27 30 30

Max. Hydraulic Flow (gpm) 42 42 42 42

Minimum Pressure (psi) 2000 2000 2000 2000

Maximum Pressure (psi) 5000 5000 5000 5000

Tilt Capability (deg.) +/-12 +/-12 +/-10 +/-8

Sideshift Travel (in) 26 26 26 26

Approximate Weight (lb) 2070 2120 2770 2910

45

464 Southpoint Circle Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com.com email: [email protected] Statement of Warranty RoadHog, Inc. warrants its products, when used correctly under normal operating conditions, will be free from defects in materi-als and workmanship. RoadHog makes no other warranty, expressed or implied. This warranty shall be for a period of 12 months for parts and labor from the date the product is placed into service, providing RoadHog is supplied with the in service date. The warranty shall not apply to any products that have been altered, changed, or repaired in any manner whatsoever, ex-cept by an authorized RoadHog repair facility: nor to any product that has been subject to misuse, negligence or accident. The exclusive and sole remedy for breach of contract shall be limited to repair, modification or replacement at the sole discretion of RoadHog. RoadHog shall not in any event be liable for the cost of any special, direct or indirect consequential damages to any-one. RoadHog reserves the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on any previously delivered units.

ANY OVERNIGHT FRIEGHT CHARGES WILL BE PAID BY THE DEALER, RoadHog will pay ground freight. Parts return policy New and unused parts may be returned up to 12 months after purchase without a restock fee. Returns within 13 to 18 months after purchase are subject to a 15% restock fee. An RGA must be obtained from RoadHog before returning any stock. Parts will be returned prepaid and shall have a packing list and all parts clearly marked, in good condition. Claim Administration Procedures 1. RoadHog should be contacted immediately regarding a warranty repair. 2. Always have the serial number of the unit available to give to the RoadHog representative. 3. If parts are needed, an RGA will be given at this time. 4. A purchase order number may be requested by RoadHog for any part that is categorized as non-warranty and will be billed at normal dealer net prices. NOTE: Major components ( i.e. engines, gearboxes, pumps, motors and valves ) are not to be disassembled when performing possible warranty work without prior authorization of RoadHog personnel. Unauthorized disassembly of these major components will void any warranty. 5. In the event RoadHog requests that parts be returned for warranty inspection, an RGA must be obtained and the defective parts returned with the RGA number clearly marked on the boxes. 6. Return these parts prepaid via UPS ground to RoadHog for examination. 7. Labor will be credited at 75% of published dealer shop labor rate, unless otherwise negotiated in advance with RoadHog. 8. Mileage will be reimbursed at $ 1.00 per mile. Travel time is not reimbursed. 9. All claims must be submitted as soon as possible on a RoadHog claim form, with the internal dealer work order attached. 10. Credit will be issued when warranty has been approved. All credits will be issued in credit memo form. No cash payments will be made.

Warranty will not be allowed for failure due to the following: normal wear and tear, abuse or accident, ex-cessive flow or pressure, modification of original equipment, improper service or maintenance. RoadHog does not warrant ground engaging parts ( drums, teeth, holders or bases ) against wear, unless the wear is determined by RoadHog to have been caused by an engineering or manufacturing defect.

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P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com email this claim to [email protected] RoadHog must be notified prior to any warranty service being performed. Dealer _______________________ Product model____________________________ City_________________________ Serial number____________________________ Customer_______________________________ RoadHog representative_________________________ Date contacted __________________ RoadHog RGA #______________________ ( required for parts return ) Description of problem and work performed __________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Dates work performed ________________ Dealer service invoice number _________________ Published hourly shop rate $ __________ multiplied by .75 ( 75% of published shop rate ) RoadHog reimbursement rate___________ X ______ hours = 1. Requested labor $ __________ Miles traveled ______ RoadHog reimbursement rate multiplied by 1.00 X______ miles = 2. Requested mileage$_________ Parts used _______________________________________ _______________________________________ ________________________________________ = 3. Requested parts $ __________ Total warranty claim $_____________ This form parts must be completed and all parts returned within 30 days of repair and must include all infor-mation above, including dealer service invoice, in order for the claim to be considered. Credit will be issued if it is determined that a manufacturing process or a part was defective. No cash payments will be issued.

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P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com

New Machine Delivery Report

Model number_____________________ Date __________________ Serial number_____________________ Delivery Location___________________ Dealer personnel making the delivery / start-up_______________________________ Comments / Condition ______________________________________ ______________________________________ Any items needing correction _______________________________ Dealer Customer

The above unit has been delivered on the date We acknowledge the receipt of above attachment shown and according to the conditions as shown. the condition set forth and have been instructed If sold, the customer has been instructed in the in the operation and maintenance of the attachment Operation of the attachment, and has read and and have read and understand the owners manual. understands the owners manual. ( This acknowledgement is required to start the warranty period.) Stock _____ Rental fleet _____ Sold ______ Name of Dealer_________________________ Name of Purchaser ___________________________ Address _________________________ Address ____________________________ City _________________________ City ____________________________ Zip code __________ Zip code _________ Phone number __________________________ Phone number _____________________________ Authorized by __________________________ Authorized by _____________________________ Printed signature_________________________ Printed signature______________________________ Date ___________ Date ____________

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P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com

Owner Information Card

Model number_____________________ Delivery Date __________________ Serial number_____________________ Name of Owner_________________________ Name of Dealer ___________________________ Address _________________________ Address ____________________________ City _________________________ City ____________________________ Zip code __________ Zip code _________ Phone number __________________________ Phone number _____________________________

This sheet must be faxed or mailed to RoadHog within 30 days of delivery. The warranty period is established once this information is received. No warranty will be processed until this information is on file with RoadHog.

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