CoverCat PFP Presentation 2013 rev300613 · a3 5 a2 a9 a7 a7 b5 b6 b7 m1 m5 a8 b8 a6 m2 m7 m8 m4 m3...

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines www.covercat.com

Transcript of CoverCat PFP Presentation 2013 rev300613 · a3 5 a2 a9 a7 a7 b5 b6 b7 m1 m5 a8 b8 a6 m2 m7 m8 m4 m3...

Page 1: CoverCat PFP Presentation 2013 rev300613 · a3 5 a2 a9 a7 a7 b5 b6 b7 m1 m5 a8 b8 a6 m2 m7 m8 m4 m3 a1 a4 b4 b3 b2 b9 m9 m6 a8 a6 m4 b1) ) m ...

Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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452F 352FX 352F 302F

Metering Unit

450 (18”) 350 (14”) 350 (14”) 300 (12”)

A tank (SS) 132ltr (35usg)

65ltr(17usg)

65ltr(17usg)

65ltr(17usg)

B tank (SS) 65ltr(17usg)

65ltr(17usg)

65ltr(17usg)

65ltr(17usg)

Feed Pumps 2 x 200/50 2 x 200/50 Separate 2 x 150/40

1 x 150/401 x 150/20

Max Distance

60mtr 45mtr 45mtr 30mtr

Elevation 30mtr 20mtr 15mtr 10mtr

Air Supply 300cfm 250cfm 200cfm 150cfm

Power 380/440V, 3P+N+E32A, 28kw

380/440V, 3P+N+E32A, 26kw

5 x 230V16A

380/440V, 3P+E16A, 12kw

Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

Hot WaterTank

30:1 FlushPump

Cart MountedFeed Pumps

CoverCat 450Air Motor

Control Panel

Lift Frame

MaterialTanks

Inlet Manifold

LevelControl

High Pressure

Heaters

AgitatorGear Motor

CoverCat Y40Yoke System

CoverCat 350Metering

Pump

High PressureGauges

Heavy DutyWheels

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A Component (Base)

A1 Pressure Tank 60LA2 Gear Motor, 2hpA3 Water Heating JacketA4 Temperature GaugeA5 Component A Metering PumpsA6 High Pressure GaugesA7 Over Pressure Relief ValvesA8 High Pressure 3.2kW HeatersA9 Return Ball Valves

B Component (Catalyst)

B1 Pressure Tank 45LB2 Gear Motor, 2hpB3 Water Heating JacketB4 Temperature GaugeB5 Component A Metering PumpsB6 High Pressure GaugesB7 Over Pressure Relief ValvesB8 High Pressure 3.2kW HeaterB9 Return Ball Valves

Metering System

M1 CoverCat Metering PumpM2 Hot Water / Flush TankM3 Eex 3kW Immersion HeaterM4 Circulation PumpM5 Flush PumpM6 Hose BundleM7 Mix Block HeadM8 Static Mixer TubeM9 Spray Gun

A3

A5 A5

A2

A9

A7

A7

B5

B6

B7

M1

M5

A8

B8

A6

M2

M7

M8

M4

M3

A1

A4

B4

B3

B2

B9

M6M9

A8A6

M4

B1

A Component (Base) B Component (Catalyst)

CoverCat 352F“Phoenix” System

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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237.08

149.13

124.00

102.38

78.54

0.00

50.00

100.00

150.00

200.00

250.00

CoverCat

450

CoverCat

350

Graco

Premier

CoverCat

300

Graco King

(250)

Comparison of Air Motor Capacity (sq.in.)

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Type Effective Piston Intake Rod Sleeve Delivery at Delivery atArea Ball Ball Diameter Diameter 20 cyc/min 20 cyc/minsq.in. mm mm litres/min US Gall/min

8 0.078 5mm !" 8.00 11.31 0.24 0.06GR9 0.277 5/16" !" 15.06 21.30 0.86 0.23GR7 0.369 5/16" !" 17.65 24.64 1.14 0.3088 0.382 !" 1" 17.91 25.04 1.18 0.3189 0.400 !" 1" 18.13 25.64 1.24 0.33

GR5 0.441 5/16" !" 19.18 26.92 1.37 0.3690 0.500 !" 1" 20.26 28.66 1.55 0.41

GR2 0.553 5/16" !" 21.46 30.15 1.71 0.4575 0.606 !" 1" 22.31 31.55 1.88 0.5091 0.667 !" 1" 23.41 33.10 2.07 0.55

GR1 0.740 !" !" 24.65 34.86 2.29 0.6192 0.750 !" 1" 24.82 35.10 2.32 0.6193 0.800 !" 1" 25.64 36.25 2.48 0.6541 0.870 5/8" 1" 26.72 37.80 2.69 0.71

GR0 0.887 5/8" "" 26.99 38.17 2.75 0.7342 0.956 5/8" 1" 28.01 39.63 2.96 0.7894 1.000 "" 1" 28.66 40.52 3.09 0.8266 1.072 "" 1#" 29.68 41.96 3.32 0.8843 1.160 "" 1#" 30.86 43.66 3.59 0.9595 1.200 "" 1#" 31.40 44.40 3.72 0.9896 1.250 "" 1#" 32.04 45.32 3.87 1.0261 1.250 7/8" 1#" 32.05 45.32 3.87 1.0250 1.388 7/8" 1#" 33.73 47.75 4.30 1.146 1.481 7/8" 34.84 49.33 4.59 1.21

98 1.500 7/8" 1#" 35.10 49.64 4.64 1.2344 1.618 7/8" 1#" 36.51 51.56 5.01 1.3226 2.983 1#" 2" 50.00 70.00 9.24 2.4418 4.398 1#" 2" 60.00 85.00 13.62 3.60

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Model 31 3054

Type 94 Displacement Pump

Ref Part No Description Qty

1 #* 39 3134 Teflon O-Ring 22 31 3122 Sleeve 13 31 3094 Ball Stop Pin 14 31 3092 Ball Guide 15 # 39 6232 ø1” Stainless Ball 16 #* 39 3136 Teflon O-Ring 17 31 3093 Housing 18 31 5269 Packing Cup Nut 19 # 31 3128 Female Gland 110 #* 31 3124 V-Teflons 1111 # 31 3123 Male Gland 312 31 3127 Packing Holder 113 #* 39 3133 Teflon O-Ring 114 31 3095 Housing 115 31 3121 Displacement Rod 116 # 39 6224 ø3/4” Stainless Ball 117 31 3129 Piston Washer 118 # 31 3125 Centre Gland 119 31 3152 Piston Pin 120 #* 31 3126 Shims 1-321 31 3120 Piston 122 # 55 2417 Split Pin 2

# These parts are available in Service Kit 31 3076, which may be purchased separately

* These parts are available in Seal Kit 31 3075, which may be purchased separately

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines

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Design and Manufacture of Plural Component Spray Equipment and Pipe Coating machines