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Transcript of Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture,...
![Page 1: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/1.jpg)
Course guide on
Food Plant Design and Pilot Demonstration(FST 409)
University of Agriculture, AbeokutaDepartment of Food Science and Technology
![Page 2: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/2.jpg)
Synopsis Concept of a food plant Plant design concepts
Definitions Process design Optimal design principles Sanitary design
General appreciation of the food industry and various plant facility need
Design principles Feasibility study Site selection Plant economics and profitability
![Page 3: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/3.jpg)
Concept of a Food Plant
Food plant as physical entity Conversion processes in a food plant Energy consumption and cost Waste generation Human expertise need Life cycle of a plant
![Page 4: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/4.jpg)
Plant design concepts
Design as an idea generation exercise Fitness to a purpose Enormity of task depends on the intended scale
of operation of the plant
Food Plant design as a multidisciplinary project Coordinated by a Food Engineer/Food
Technologist Team may involve all or some of the following:
Civil, Engineer, Mechanical Engineer, Electrical Engineer, Accountants, Architects, Quantity Surveyor, Economists, etc.
![Page 5: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/5.jpg)
Definitions
Food process Process simulation Process optimization Process instrumentation and control Food plant sanitation
![Page 6: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/6.jpg)
Stages in plant design
Inception Preliminary evaluation of economics and
market Development of data necessary for final design Final economic evaluation Detailed engineering design Procurement Erection Startup and trial runs Production
![Page 7: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/7.jpg)
The Food Industry
The producers The processors The marketers The consumers
![Page 8: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/8.jpg)
Plant Design Principles
Material Flow Sanitary Design Site Location Design for People
![Page 9: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/9.jpg)
Feasibility studies
Types, definitions and goals: Technical Economic Viability of a project
![Page 10: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/10.jpg)
Issues in Technical Feasibility Study
Raw material requirement Labor requirement Equipment and facility requirement Technology Process flow Facility construction and material suitability Land suitability Climatic consideration Energy and utilities Transportation
![Page 11: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/11.jpg)
Projected expenditures on the design project Capital Recurrent
Projected incomes Sales Services
Projected profits Time value of money
Issues in economic feasibility
![Page 12: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/12.jpg)
Plant economics
Asset values Initial value Salvage value Scrap value Present value:
book value market value replacement value
![Page 13: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/13.jpg)
Plant economics contd. Types of depreciation:
Physical Functional Depletion
Purpose of depreciation cost Methods of calculating depreciation:
Straight line Declining balance Sum-of-the-year-digit Sinking fund Present worth
![Page 14: Course guide on Food Plant Design and Pilot Demonstration (FST 409) University of Agriculture, Abeokuta Department of Food Science and Technology.](https://reader036.fdocuments.net/reader036/viewer/2022081514/56649ecf5503460f94bdcc4d/html5/thumbnails/14.jpg)
Profitability defined Profitability evaluation methods:
Rate of return Discounted cash flow Net present worth Capitalized costs Payout period
Plant economics contd.