Cost Effective One-Stop-Shop CRA Solutions · 14 CRA CLAD VALVES Specialist in CRA cladding...
Transcript of Cost Effective One-Stop-Shop CRA Solutions · 14 CRA CLAD VALVES Specialist in CRA cladding...
Cost EffectiveOne-Stop-ShopCRA Solutions
Corrosion Resistant Alloy specialist
World’s largest supplier of CRA weld overlay
Global leader in supply of CRA Mechanically Lined Pipe (MLP)
One-Stop-Shop CRA capability: Pipe, Fittings, Induction Bends, Pressure
Vessels, Spools and Valves
Manufacturing facilities in Indonesia (Batam Island), Brazil and Saudi
Arabia*
Cost effective locations with excellent global logistics
Over 800 employees
Outstanding safety performance
API5LD, API5LC, API 6A-1877, API 6D-1694, ASME U, U2 & R and
ISO9001 accreditation
ABOUT US
* From Q1 2017
VISION and MISSION
Vision
Our Vision is to be the world’s leadingsupplier of Corrosion ResistantAlloy clad and lined products.
Mission
Our Mission is to understand ourcustomers needs and provide themwith cost effective and reliable CRAsolutions using innovative technologyand methods which put us at theforefront of our industry.
SAFETY PERFORMANCE
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Safety - Key Lag Indicators
LTIFR Industry Benchmark
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EXPERIENCE - SUMMARYTotal CRA Pipe Produced 308 km
Total Mechanically Lined Pipe 213 kmTotal WO Clad Pipe 95 kmTotal WO Clad Bends 2300+ Induction BendsTotal WO Clad Fittings 44,000+ Items Total CRA Clad Pipe Spools 5300+ Spools fabricated
Mechanically Lined 625 20 kmMechanically Lined 825 143 kmMechanically Lined 316L / Duplex 50 km
GLOBAL TRACK RECORD
PRODUCTS
CRA Mechanically Lined Pipes (MLP)
CRA Weld Overlay Clad Pipes, Fittings and Flanges
CRA Clad Spools & Pressure Vessels
CRA Clad Valves
Induction Bends
Seam Welded CRA Pipes
MECHANICALLY LINED CRA PIPES
The Ultimate Flow-Line Solution
Low Risk – High Reliability
Passive corrosion resistance
Fast Production time
Patented process
CS carrier pipe up to X80 for strength
Rolled and longitudinally welded CRA liner of 2.5 - 11mm thickness
Various liner options available including: 316L, 317LN, 904L,6Mo, Alloy
825, Alloy 625
Pipe diameters of 4” – 26” from current facility in 6,12 or 24m lengths
Technology tested up to 42” diameter pipe size.
Qualified for HP/HT Lateral Buckling and Dynamic Service
Match bored weld overlaid ends for faster offshore installation
CLADTEK MLP - ADVANTAGES
Cladtek is the only supplier offering metallurgically clad ends as standard: Hot wire GTAW/TIG overlay Improved AUT clarity during welding Weld overmatching
Cladtek guarantees superior ID and OOR tolerances through machining: +/- 0.5mm ID tolerance, rapid fit-up and superior fatigue performance 1mm maximum on OOR
Cladtek patented process uses CNC dynamic expansion control: Operates only within elastic range of CS carrier pipe and with no change
to dimensions or mechanical properties of the carrier pipe, Superior collapse resistance.
Suitable for SMLS, SAW, ERW, HFW and HFI outer pipe Only manufacturer with installed DNV F101 HFW/HFI clad pipe reference Qualified for HP/HT Lateral Buckling Service Qualified for Dynamic Service
CRA WELD OVERLAY CLAD PIPES
Largest weld overlay capacity in the world
Highly reliable processes and equipment
Extensive non destructive testing regime
EC, UT, RT, DP
Innovative automatic inspection technology
Laser End Measurement System
CS carrier pipe up to X80 for strength
Wide range of overlay materials available:
3-400 Grade SS, Alloy 400, Alloy 825, Alloy 625, Stellite
6” to beyond 60” sizes in 12m lengths
Sizes < 6” can be produced, but in lengths less than 12m.
CRA WELD OVERLAY CLAD FITTINGS
Vertical and Horizontal cladding equipment
Jigs to suit full range of sizes and fittings
Capability includes:
Elbows, Tees, End Caps, Flanges
Special Fittings and Valve Bodies
Barred Tee fabrication
Base material fittings can be supplied by Cladtek or Free Issue
Wide range of overlay materials available including:
3-400 Grade SS, Alloy 400, Alloy 825, Alloy 625, Stellite
Full machining capability to assure final dimensional tolerances and finish
API certified
CRA CLAD PRESSURE VESSELS
Specialist in CRA Clad products
One-stop-shop CRA clad solutions including:
Pressure vessel design and fabrication
CRA cladding of nozzles and other components
Associated CRA clad piping and spools
New or replacement pressure vessels
ASME U, U2 and R stamp available
Highly reliable weld overlay production process
Wide range of cladding material options available
CS wall thickness up to 100mm
INDUCTION BENDING
In-house facility in Brazil: 2” - 16” range
Batam facility in Batam: 6” - 36” range
Bend Radius: 1.5D – 10D
Wall Thickness: Up to 60mm
Material: Carbon Steel, CRA Clad, Stainless
Steel including Duplex & Super Duplex
API-6A Furnace:
Full heat treatment capability
Extensive procedures available
Capability to produce 3D and 5D bends
Experience based on supply of over 2000 bends to date
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CRA CLAD VALVES
Specialist in CRA cladding technology Range of valve types and options available for surface and
subsea applications including special designs Trunnion Mounted Ball Type
Side Entry, Top Entry, Compact and Two-Block Floating Ball Type
Split Body, Top Entry, Compact and Two-Block API 6A – 1877 and API 6D – 1694 Certified Fire Safe API 6FA - API 607 – ISO 14097 Various CRA Clad material options Conform to NACE MR0175 Engineered for Sour Service, Extremely Corrosive Environment,
High Temperature, (up to 700°C) plus High-Pressure (rating up to API 15000) applications
Pipelines, Refineries, Power Plants & Desalination Plants
TWO-BLOCK BODY
TOP ENTRY BODY
SEAM WELDED CRA PIPES
Rolled and longitudinal seam welded to API5LC
Wall thickness up to 15mm
Materials
300 and 400 Series Stainless Steels
Duplex (2205) & Super Duplex (2507)
904L (UNS N08904)
6 Mo (254 SMO, AL6XN)
Alloy 825 (UNS N08825)
Alloy 625 (UNS N06625)
SERVICES
CRA Clad Fabrication
Testing and Simulation Services
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CRA CLAD FABRICATION
Full range service for CRA clad pipe fabrication and related products
Includes pipe spool fabrication, through induction bending to complete manifolds and other subsea structures that incorporate CRA clad piping.
Highly skilled team with extensive CRA experience
For Onshore, Topsides, or Subsea applications
Scope of services covers:
CRA piping and related structural and E&I
Machining of components and products
Fitting, welding, and hydrotesting
NDE including PMI, DPT, UT, AUT, and RT
Coatings including painting and TSA
Full documentation and traceability
2 point and 4 point bend test facility forLateral Buckling, Installation by reellay (including formers to suit common carousel diameters), Installation by S-lay and J-Lay and Fatigue Loading under thermal cycling
Tests can be performed at various temperatures, under pressurised conditions and when the pipeline is under tension, compression and / or lateral loads.
Suitable for uncoated pipe and pipe with corrosion protective coatings (internal and external) and concrete weight coating
Resonance Fatigue Testing Capability* High frequency / high cycle testing, particularly relevant to pipelines operatingin dynamic services such as dynamic risers for deep water applications
TESTING AND SIMULATION SERVICES
* Operational 2H 2016
HYDROTEST CAPABILITY
AUTOMATIC HYDROSTATIC TEST
Pipes of size 4” to 36” and up to 12 m length
Test pressure up to 1400 Bar (20,000 psi)
MANUAL HYDROSTATIC TEST
Suitable for pipe spools and vessels
Can be used for pipe when automated test rig is unavailable, or pipe is outside test rig range.
Wide range of blind flanges, hub end caps and other containment equipment available up to 2500# class in sizes up to 48”.
Pressure pumps available to suit pressures up to 2500 Bar (36,000 psi).
FACILITIES
Batam Manufacturing Facility
Brazil Manufacturing Facility
Saudi Arabia Manufacturing Facility*
* Under construction . Opening scheduled Q1 2017
BATAM, INDONESIA
BATAM, INDONESIA
Mechanically Lined Pipe
Weld Overlay Clad Pipes & Fittings
Testing and Simulations
Clad Pipe Spooling & Clad Pressure Vessels
Clad Valves
Induction Bending
Equipment Manufacture
Conveniently located to port
Over 20,000m2 state-of-the-art covered facility
19 twin head and 35 hex/quad head horizontal weld overlay machines
60+ vertical weld overlay machines
50,000m2 of pipe storage and laydown
Conveniently located near to major coating yard
RIO De JANEIRO - BRAZIL
Over 5,000m2 state-of-the-art covered facility. Total 15,000m2
2 Quad Head and 32 Single Head Cladding Machines for Pipes & Fittings
Strategic location close to main industries and Oil & Gas operators
Weld Overlay Clad Pipes & Fittings
Induction Bending
Heat Treatment facility
Clad Pipe Spooling
Machined components
DAMMAM, SAUDI ARABIA*
* Under construction . Opening scheduled Q1 2017
State-of-the-art covered facility at Dammam Industrial Area
1 Horizontal and 5 Vertical weld overlay machines, expandable to 10 horizontal and 20 vertical machines
Pipe storage and laydown
Conveniently located to port
Conveniently located near to concrete weight coating and bending facilities
Weld Overlay Clad Pipe
Weld Overlay Clad Fittings
Clad Pipe Spool Fabrication
QUALITY AND RELIABILITY
Quality assurance to international standards
World class quality control systems
Cutting edge technology for inspection andverification
Automatic visual inspection
Laser scanning for discontinuities
In-house R&D team
Assured constant innovation and improvement
In-house NDE
For greater reliability and control
Cladtek: No1 in Quality and Reliability
CERTIFICATION and ACCREDITATION
Cladtek are certified to:
Quality management to ISO 9001:2008
Environmental management to ISO 14001:2004
Safety management to OSHA 18001:2007
Quality management to API Q1 – since 2010
API 5LD License 0007 - since 2008
API 5LC License 0019 – since 2010
API 6A – 1877
API 6D - 1694
ASME U, U2 & R stamp
LOGISTICS MADE EASY
Batam is a duty free zone
15km from Singapore
Major Global logistics hub
Easy inbound and outbound materials transport
Regular shipping and airfreight options
Flight connections to the world
Batam/Singapore ferry link
45 minutes transit time
Singapore is also a major trading hub
boasts ready availability of many services and products
WHY CRA CLAD? Very high corrosion resistance
Well suited to CO2 and H2S presence where ordinary CS is readily corroded
Well suited to High Temperature / High Pressure applications (HTHP)
Eliminates the need for chemical injection for corrosion protection
Cleaner produced water for easier disposal
Cost effective when compared to solid products such as duplex
More reliable when compared to 13Cr materials
Highly reliable product: reduces project and operational risk
Lower whole of life cost
Minimal pigging requirements
High system cleanliness no scale or corrosion products to block filters
Cladtek: Your Partner for CRA
WHY CLADTEK
Largest capacity for CRA weld overlay in the world
Technologically superior CRA MLP product
Cost Effective CRA manufacture
Easy Logistics
Strategically located global manufacturing capability
One-Stop-Shop CRA service
Pipe, Fittings, Bending, Pressure Vessels, Spooling and Valves
Quality and Reliability
Flexibility and friendly service
Cladtek: Your Partner for CRA
Enquiries: [email protected]
THANK YOU
Appendices – Sample MLP Projects
CLIENT/OWNER PROJECT GRADE QTY * Tons
FLOWLINESIZE
TEMPDeg C
Lengthkm
Santos/Clough/Subsea7 Mutineer Exeter, Australia X65 - Alloy 316L2.5Mo 1410 12" 125 11
Pertamina / IKPT Sth Sumatra Gas, Indonesia (Sour Gas) X52/Alloy 825 1350 4” 6” 8” 110 49
PDO Harweel, Oman (Sour Gas + Oil) X65/ Alloy 825 3980 14” 16” 90 32
British Gas (BG) / IntecSEA
Hasdrubal, Tunisia(Sour Gas), DNV450 / Alloy 825 2200 18” 140 11
Hess Jambi Merang, Indonesia DNV360/316L 700 8” 10” 80 10
Medco Singa Lematang , Indonesia (Sour Gas) X52/825 200 6” 80 2
Tenaris Test Program X65/825, DNV450/316L 10 12” 16” N/a -
Pertamina PPGJ (Sour Gas) X60/825 1100 6” 120 29
Husky / Saipem Liwan, China DNV450 625 1000 22” 120 3
Husky / Saipem Liwan, China DNV450 316L 2500 12” 120 15
Repsol/Eni - Cardon IV Perla, Venezuela X65/316L 2200 14” 120 7
Exxon Mobil Damar, Malaysia DNV450/825 2800 16” 90 23
• Cladding only