Corrosion Control Engineer -...

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Corrosion Control Engineer

Transcript of Corrosion Control Engineer -...

Page 1: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Corrosion Control Engineer

Page 2: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

1. What is corrosion?

2. Corrosion Cell

3. How to detect corrosion

4. Corrosion prevention methods

4.1 Protective coating

4.2 Cathodic protection

5. Corrosion prevention in Manitoba Hydro

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 3: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 4: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 5: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 6: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Increase Energy

Natural State

InstallationProcessed Material

Back to Natural State

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 7: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 8: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 9: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

e-

Metallic Path

e-

e-

e-

- ions

e-

e-

e-

+ ions

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 10: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Iron - Fe

Electrolyte

Water, soil,

etc

Fe++

e-e-

2H+O=H2O Fe(OH)2

H2OOH-H+

OH-

O2

Fe++e-e-

H2O H+

Fe++

e-e- H2OOH-

H+

OH-

2Fe(OH)2 + O2==Fe2 O3 + H2O

e-e-

H2O H+Fe++

2Fe(OH)2 + O2==Fe2 O3 + H2O

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 11: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

H+

Electrolyte

Water, soil,

etc H2

e-

e-

H+

H+

H2

e-

e-

H+

H+

H0

e-

e-

H+

H0

H0

H0

H0

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 12: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Conventional

electric current

direction

Electrolyte

Active Noble

+--V

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 13: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 14: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 15: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 16: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 17: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

2011

• Monthly calibration

2013

• Yearly calibration

2015

• 20 years calibration

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 18: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

2011• Voltmeter

2015• Computerized Data-

collector

Monitoring & evaluation | Data collectors

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 19: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 20: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 21: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 22: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Corrosion Prevention Methods

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 23: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Corrosion Prevention Methods

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 24: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Corrosion Prevention Methods

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 25: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 26: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Corrosion Prevention Methods

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 27: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Cathodic protection by galvanic anodes

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 28: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Cathodic protection by

impressed current systems

Page 29: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Components of impressed current systems

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 30: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

Impressed current systems of

steel natural gas pipelines

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015

Page 31: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion
Page 32: Corrosion Control Engineer - IEEEsites.ieee.org/winnipeg-pes/files/2015/10/Corrosion-in-Action-IEEE... · 1. What is corrosion? 2. Corrosion Cell 3. How to detect corrosion 4. Corrosion

IEEE PES Winnipeg | Fernando Velandia P. Eng. | Corrosion in Action | October 2015