Corporate Profile

1

INTRODUCTION

WORLD MACHINERY WORKS manufactures, under WMWtrademark, a wide variety of CNC machine tools, comprising horizontalboring and milling machines, bridge type milling machines, verticallathes, automatic roll grinding machines, vertical rotary surfacegrinders, as well as special design machinery upon customer requests.

WORLD MACHINERY WORKS products are sold worldwide,to a broad array of customers, located in North & South America,Europa, Asia, Africa & Australia. The machine tools produced by ourcompany are used in various industrial sectors.

WORLD MACHINERY WORKS has been founded in the cityof Bacau, Romania, in 1971, with the purpose of becoming the proof ofexcellence as machine tools manufacturer. Due to the advantage of anintegrated production over the complete range of products, ensured byin-house departments such as design and engineering, technology,machining of components, heat treatment, assembly department,quality control and after sales service, WMW is able to gain and keepnew market shares all over the world, being flexible to various industrialsectors, new market opportunities or approaching special designrequests.

WORLD MACHINERY WORKS is offering a wide range ofsizes, features, options and accessories to enable our customers toconfigure a machine tool that will be best suited to their specific needswith results in maximum productivity. Where special features arerequired for special applications, our skilled and experiencedEngineering Department will assist in searching and implementingdesign modifications, providing our customers with the flexibility theyneed in processing specific manufacturing projects.

WORLD MACHINERY WORKS is ISO 9001:2008 certifiedand all its products conform to prevailing international technicalstandards.

WORLD MACHINERY WORKSBacau - Romania

CAPABILITIES

[email protected]

THE RIGHT MACHINE - THE RIGHT RESULTS

World Machinery Works provides expertise inchoosing the best possible machine to fit yourneeds.Whether it’s increased capacity, or accessoriesfor specialized applications, it is our commitmentto work with you to build the right machine for yourspecific requirements.

Keeping up to date on evolving technologies andapplying improvements based on customer’sfeedback are integral to our goal of continuousimprovement.

We produce large capacity, universal and heavyduty machines in addition to heat treatment,material testing, sheet metal work, etc.

Safety and environmental issues are always apriority.

Our capabilities include machining work piecesup to 12,000 mm long, 3,000 mm wide and 5,000mm high.

3

CAPABILITIES

OUR FOCUS IS ON RESULTS

Our modern production facility includesmanufacturing, warehouse and office space.The 40 ton, heavy duty cranes and high ceilingsfacilitate the manufacture, assembly andtesting of all our machines, which include someof the largest and most complex machine toolsmanufactured and in use today.

Put new life into old machines ...In addition to designing and building newmachines, we also rebuild and retrofit manyother brands of machine tools.

RETROFITTED

WM WORKS

by

QUALITY SYSTEM

4

Maintaining a system of continuousimprovement and customer satisfaction,together with continued employeetraining, assures exceptional quality andreliability of our products.

CONSISTENCY, RELIABILITY, VALUE

AND CUSTOMER SERVICE

Our Quality Management System is in compliancewith ISO 9001 8: 200 and has been certified byTÜV - Germany since 1996.

WORLD MACHINERY WORKS has also met thedemands of the National Regulations for QualityAssurance, SeriesAQ-04, since 1985.

[email protected]

TABLE-TYPE HORIZONTAL BORING MILLS

T TYPE HORIZONTAL BORING MILLS

FLOOR-TYPE HORIZONTAL BORING MILLS

2

BRIDGE TYPE MILLING MACHINES

VERTICAL LATHES

ROLL GRINDING MACHINES

VERTICAL ROTARY SURFACEGRINDING MACHINES

-

-AXES ROTARY TABLES

OPTIONAL EQUIPMENT

5

MAIN PRODUCTS

WMW

BMK 130

BTM 2200

Pages 6 - 9

Page 10

Pages 11 - 12

Page 13

Page 14

RSG 2440

RGC 1000

TABLE-TYPE HORIZONTAL BORING MILLS

T TYPE HORIZONTAL BORING MILLS

FLOOR-TYPE HORIZONTAL BORING MILLS

2


VERTICAL LATHES


VERTICAL ROTARY SURFACEGRINDING MACHINES

-

-AXES ROTARY TABLES

OPTIONAL EQUIPMENT

Pages 15 - 16

Pages 17 - 18

Page 19

Pages 20 - 23

HORIZONTAL TABLE TYPE BORING AND MILLING MACHINES

6

OPTIONAL EQUIPMENT

• Vertical milling head (ISO 50)

• Detachable facing head

• Spindle support bearing

• Universal milling head (ISO 50)

• Tailstock

• Angle plates

• Choice of measuring system

VERSIONS

• 2500 mm X-axis travel

• 1400 mm Y-axis travel

• Hardened and ground

guideways with steel inserts

BMT 105 DRO & PTP

TECHNICAL SPECIFICATIONS

• HEIDENHAIN linear scale and W axis readout

• Coolant through the spindle

• Spiral metal cover for Y-axis ball screw

• Electronic handwheel HR 410

• Threading

(PTP)

(DRO)

Spindle diameter mm 105

Spindle taper ISO 50

Spindle motor kW 15

Spindle speed rpm 16 - 1600

X axis travel mm 2100

Y axis travel mm 1800

Z axis travel mm 1600

W axis travel mm 700

Power rotary table mm 1400 x 1600

Table load capacity kg 6000

Feeds DRO X, Y, Z mm min 6.25 2500

W mm 6.25 1250

B rpm

Feeds X, Y, Z mm min 6.25 2500

W mm 6.25 1500

B rpm

(18 steps)

-

-

-

-

- / -

/min -

0 - 1.4

- PTP / -

/min -

0 - 1.4

Headsto

ck

Saddle

Cross slideX

Z

Y

Spindle

W

BMT 105 PTP horizontal boring mill

BMT 105 DRO horizontal boring millwih HEIDENHAIN Positip 880

MODELS

•

•

STANDARD FEATURES

with HEIDENHAIN POSITIP 855, 4 axes digital display X, Y, Z, B)

with HEIDENHAIN TNC 124

• Hardened and ground guideways

• Counterways lined with anti-friction material

• Double wall column

• Nitrided boring spindle

• Ball screws (X, Y, Z, W)

• HEIDENHAIN linear scales

• HEIDENHAIN rotary encoder

• Hydraulic clamping for all axes

• Automatic tool clamping

• Automatic lubrication system

• SIEMENS AC feed servo motor, PLC and electrics

- (

- , 3 axes sequential control (X, Y, Z)

and B-axis position display

(X, Y, Z)

(B)

BMT 105 DRO

BMT 105 PTP

[email protected]

For more details on optional/special attachments please refer to page 20

Headsto

ck

Saddle

Cross slideX

Z

Y

Spindle

W

7


BMT 105 CNC


OPTIONAL EQUIPMENT



• CNC facing head



• Angle plates


• Automatic tool changer with 30-40 tools

• Tool probe

• Part probe



Spindle motor kW 30







Table load capacity kg 6000

Feeds X, Y, Z mm min 6 12,000

W mm

/110/115

(continuous)

-

-

-

-

/ -

/min 6 - 6000

B rpm 0.025 - 3

VERSIONS

• 1200 mm Y-axis travel

• 4000 rpm spindle speed

• Hydraulic clamping

• Attachments hydraulic clamping

• Pallet system (2 pallets)

• Choice of measuring system,

hydraulic equipment, CNC controls

BMT 105 CNC machine with ATC 40

MODELS

•

•

•

STANDARD FEATURES

• Hardened and ground guideways (version: steel inserts)


• Double wall column design with wider distance between guideways

• Electrically shifted, two step ZF gearbox for spindle drive


• Double pinion backlash free table drive



• HEIDENHAIN rotary encoders

• Hydraulic clamping for B



• REXROTH hydraulic equipment

• SIEMENS AC servo motors, PLC and electrics

• HEIDENHAIN iTNC 530

- 105 mm spindle diameter



(X, Y, Z, W)

(B, C)

-axis

BMT 105 CNC

BMT 110 CNC

BMT 115 CNC


WMWBMT 125 CNC

Headsto

ck

Saddle

Cross slideX

Z

Y

Spindle

W


8

OPTIONAL EQUIPMENT



• CNC facing head



• Angle plates

(X, Y, Z, W)

(B, C)

-axis

hydraulic elements

STANDARD FEATURES


• Counterways lined with anti-friction material, roller packs for

X and Z axes, and Y-axis lateral guidance of headstock

• Double wall column design










• REXROTH








• 3000 mm X-axis travel

BMT 125 CNC



• Tool probe; part probe

VERSIONS

• 130 mm spindle diameter

• 10-4000 rpm spindle speed




Spindle motor kW 37







Table load capacity kg 10,000


W mm

(2 steps)

-

-

-

-

/ -

/min 6 - 6000

B rpm 0.025 - 2.5


[email protected]


9


BMT 130 150 CNC/


OPTIONAL EQUIPMENT




• CNC facing head


• Angle plates



• Tool probe

• Part probe



Spindle motor kW 37 51









W mm

/150

/

(2 steps)

-

-

-

-

/ -

/min 6- 6000

B rpm 0.025 - 2.5






VERSIONS

• 3500, 4000 mm X-axis travel

• 3000, 3500 mm Y-axis travel

Head

sto

ck

Saddle

Cross slideX

Z

Y

Spindle

W

MODELS

•

•

STANDARD FEATURES

- 51 kW main motor power













• REXROTH

• SIEMENS AC servo motors

• SIEMENS PLC and electrics



- 37 kW main spindle power


(X, Y, Z, W)

(B, C)

-axis

hydraulic elements

BMT 130 CNC

BMT 150 CNC


BMT 130 P1 CNC machinewith ATC 40 and pallet system


HORIZONTAL T-TYPE BORING AND MILLING MACHINES

10

(Y, Z, W)

(C)

hydraulic elements

STANDARD FEATURES

• Hardened and ground guideways (steel inserts)





• Ball screws (Y, Z, W)





• REXROTH



• Steel telescopic covers for X and Z axes

BMK 130 CNC/150


OPTIONAL EQUIPMENT




• CNC facing head


• Angle plates

• Chip conveyor

• Automatic tool changer

with 30-60 tools


• Tool probe

• Part probe

• Choice of 2-axes rotary tables, planer tables

• Automatic pallet system with 2 3 pallets




VERSIONS

/


• 2000 mm Z-axis travel



Spindle motor kW 37





Feeds Y, Z mm min 5 12,000

W mm

Table size mm 1750 x 2000


X-axis travel mm 3000

Feeds X mm min 6 12,000

/150

/51

(2 steps)

-

-

-

/ -

/min 5 - 6000

/ -

B rpm 0.025 - 2.5

Headsto

ck

Column

Table X

Z

Y

SpindleW

BMK 130 CNC machine with ATC 60 and RTL 20

[email protected]

MODELS

•

•





BMK 130 CNC

BMK 150 CNC

BMK 130 CNC machine withATC 60 and pallet system


11

HORIZONTAL FLOOR TYPE BORING AND MILLING MACHINES



• Ball screw for X-axis travel up to 4000 mm;

rack and double-pinion drive for X-axis travel over 4000 mm

(X, Y, Z)

• HEIDENHAIN rotary encoder (W)

hydraulic elements

-axis

MODELS

•

•

STANDARD FEATURES








• Ram droop compensation

• ATOS/REXROTH/HAWE



• Steel telescopic covers for X

BP 130 CNC

BP 150 CNC

BP 130 CNC/150


OPTIONAL EQUIPMENT




• CNC facing head


• Angle plates



• Touch probe

• Chip conveyor

• Independent operator platform

• Choice of 2-axes rotary tables

• Choice of floor plates

• Choice of CNC controls

VERSIONS

• Extended X-axis travel


• 1000 mm W-axis travel




Spindle motor kW 37


Ram cross section mm 380 x 380






W mm 6

/150

/51

-

-

-

-

/ -

/min - 6000

BP 130 CNC machine with ATC 30 and 2-axes rotary table RTL 20

SERIES I

Headsto

ck

Ram

ColumnX

Z

Y

Spindle

W

BP 130 CNC


HORIZONTAL FLOOR TYPE BORING AND MILLING MACHINES

12

BP 160 CNC/180






Ram cross section mm 500 x 500






W mm

/180

/

-

-

-

-

/ -

/min 6 - 6000



• Rack and double-pinion drive for X-axis

(X, Y, Z)

• HEIDENHAIN rotary encoder (W-axis)

/REXROTH hydraulic elements

MODELS

•

•

STANDARD FEATURES

• Hydrostatic guideways (X, Y, Z)





• Ram droop compensation

• ATOS



• Steel telescopic covers for X and Y (front) axes

BP 160 CNC

BP 180 CNC

OPTIONAL EQUIPMENT




• CNC facing head


• Long and short milling head extensions

• Angle plates




• Touch probe

• Chip conveyor • Choice of 2-axes rotary tables, floor plates



VERSIONS

• Extended X-axis travel



• 1000, 1200 mm W-axis travel

SERIES II

BP 160 CNC machine with ATC 60and 2-axes CNC milling head

Headsto

ck

Ram

ColumnX

Z

Y

Spindle

W

[email protected]


13

2-AXES ROTARY TABLES

-

-

STANDARD FEATURES

• Hydrostatic guideways (V, B) RTL 20, 40, 60, 100

• Counterways lined with anti friction material

• Ball screw on V-axis

• Steel telescopic covers for V-axis

VERSIONS

• Extended V-axis travels (nx500 mm)

• Independent versions

RTL Series


Table size mm 1750 x 2000 2000 x 2500 2500 x 2500 3000 x 3000 3500 x 3500

Maximum table load kg 15,000 20,000 40,000 60,000 100,000

Number of T

V

RTL 15 RTL 20 RTL 40 RTL 60 RTL 100

-slots - 7 8 8 9 11

Width of T-slots mm 22 28 28 28 36

-axis travel mm 2000 2000 2000 2000 2000

Feeds V mm/min 6 - 12,000 6 - 12,000 6 - 12,000 6 - 6000 6 - 4000

B rpm 0.025 - 4 0.025 - 2 0.025 - 2 0.025 - 1.15 0.025 - 1

RTL 60 RTL 100

RTL 40

• HEIDENHAIN measuring systems (V, B)

• Hydraulic axes clamping

• SIEMENS AC servo motors (V, B)

- fixed cross rail bridge type milling machines

with movable table (X-axis)

MODELS

•

STANDARD FEATURES

•

• SIEMENS SINUMERIK 840D CNC control

BTM Series

High rigidity and vibration damping through

high quality cast iron construction

• Hardened and ground guideways


• Hydrostatic guideways for table longitudinal travel

on the bed (X)

• Feed box with double pinion - rack mechanism

for high accuracy and backslash compensation (X)

• Ball screws (Y, Z)

• HEIDENHAIN linear scales (X, Y, Z)

• High precision bearings for milling spindle

• Automatic tool clamping - unclamping

• Coolant equipment



• Steel telescopic covers for X and Y axes

aximum distance between table surface and spindle nose

VERSIONS


• 1450 mm m

BTM CNC Series


OPTIONAL EQUIPMENT

• Angular milling head (ISO 50)

• Universal milling head

• Automatic tool changer with 12 tools

• Twin table


(ISO 50)

/16/20/30

Table size mm 4000 x 1620 4000 x 2200

Maximum load on table kg 4000 4000

X

BTM 1600 BTM 2200

/m

Ram cross section mm 400 x 400 400 x 400

Spindle taper ISO 50 50

Spindle motor power kW 30 30

Spindle speed rpm 10 - 2000 10 - 2000

-axis travel mm 4600 4600

Y-axis travel mm 2900 3800

Z-axis travel mm 1000 1000

Feeds X, Y, Z mm/min 10 - 6000 10 - 6000

Distance between columns mm 2600 3200

Maximum distance between mm 1200 1200

table surface and spindle nose

2

Ram

Milling headY

Z

Table

X

VERSIONS

• Choice of motors


BTM 1600 CNC bridge type milling machine with ATC 30


14

• stiffened version: 60 kW spindle motor power,

450x450 mm ram cross section

[email protected]


- , VL 20 CNC)

• Extended ram travel (Z-axis)

VERSIONS

• 10 3000 rpm spindle speed (VL 17

VL CNC Series


OPTIONAL EQUIPMENT

• Right angle milling head (ISO 50)


• Automatic tool changer(s) with 12 tools


• Machine enclosure

• Chip conveyor

• High pressure coolant through the spindle

(ISO 50)

• Indexing milling head

• Grinding device

/16/20/30

Table diameter mm 1450

Max. machining diameter mm 1700

Max. machining height mm 1400 1550 1850 2100 2500 2700 3000

Max. workpiece weight kg 10,000 10,000 20,000 25,000 25,000 30,000 30,000

Table speed (continuous) rpm 5 - 400 5 350 1.43

VL 17 VL 20 VL 22 VL 27 VL 33 43 VL 53VL /60

1600 2000 2500 3000 4000 4000

2000 2200 2700 3300 4300 5300/6000

- - 250 1.12 - 200 1 - 150 1 - 92 1 - 92

Table motor kW 51 51 60 60 71 100 100

Ram cross section mm 250 x 250 250x250 250 x 250 250 x 250 250 x 250 300 x 300 300 x 300

Spindle speed (2 steps) rpm 10 - 2000 10 - 2000 10 - 2000 10 - 2000 10 - 2000 10 - 2000 10 - 2000

Spindle motor kW 28 28 28 28 28 28 28

Y-axis travel mm 1000 1000 1400 1700 1900 2100 2400

Z-axis travel mm 1200 1200 1500 1500 1750 2000 2200

Feeds X, Z mm/min 5 - 4000 5 - 4000 5 - 4000 5 - 4000 5 - 4000 5 - 4000 5 - 4000

Y mm/min 400/10 400/10 400/10 400/10 400/10 200/10 200/10

Rapid feed X, Z mm/min 12,000 12,000 12,000 12,000 12,000 10,000 10,000

VL 22 CNC vertical lathe withtwo ATC 12 for turning and milling tools

MODELS

TECHNICAL FEATURES

VERSIONS

• Modular design for flexible solutions according to machining requirements

• High rigidity and vibration damping structure

• Symmetric frame construction for equal temperature distribution



• Ball screws (X, Z)


• Separate rotary encoders


• ATOS



• C

•

•

- VL 17, VL 20

- VL 22, VL 27, VL 33, VL 43, VL 53, VL 60 CNC

(X, Z)

for turning and milling

/VICKERS hydraulic elements

• Live spindle with AC motor and ZF gearbox

Single column

Double column, separate column and bed design

oolant through the spindle



• Second ram head on cross rail,

on VL 43 and VL53-60 models.

Cro

ss r

ail

Ram

Y Z

Ramhead

X

VERTICAL LATHES

15For more details on optional/special attachments please refer to page 21

VLO CNC Series

(X, Z, W)

(C)

• Ram hydraulically balanced

• Mechanical clamping - hydraulic unclamping (Y)

• Hydraulic clamping / unclamping (X, Z, C)


/VICKERS hydraulic elements

TECHNICAL FEATURES

• High rigidity and vibration damping through high quality Meehanite cast iron

• Open sided design



• Ball screws (X, Z, W)




• ATOS



VERSIONS

• Live spindle with AC motor and ZF gearbox




OPTIONAL EQUIPMENT

• Right angle milling head (ISO 50)


• Automatic tool changer with 12 tools


• Machine enclosure

• Chip conveyor

• High pressure coolant through the spindle

(ISO 50)

• Indexing milling head

• Extension for 3 m turning

-30


Table diameter mm 2000 4000

Max. machining diameter mm 4000 6000

Max machining height mm 2000 3000

Max. workpiece weight kg 25,000 30,000

Table speed (continuous) rpm 2.5 150 2.5 92

VLO 40 VLO 60

- -

Table motor kW 60 60

Ram cross section mm 250 x 250 300 x 300

Spindle speed (2 steps) rpm 10 - 2000 10 - 2000


X-axis travel mm -500/3300 -500/4300

Y-axis travel mm 1400 2200

Z-axis travel mm 1750 2200

W-axis travel mm 3000 5000

Feeds X, Z, W mm/min 5 - 6000 5 - 6000

Y mm/min 400/10 200/10

Rapid feed X, Z, W mm/min 12,000 10,000

Open sided VLO 20 CNC (special design)

16

VERTICAL LATHES

Cro

ss r

ail

Ram

Y Z

Table

W

Ram head X

High performance VLO 60 CNC with two ram heads, ATC’s and milling heads

[email protected]


17


RGC CNC Series

hydraulic elements

STANDARD FEATURES

• For straight, convex, concave and CVC profile rolls machining

• Rigid construction, high precision and efficiency


• Constant grinding wheel peripherical speed

• Ball screws for linear motions or rack-pinion drive with

backlash free mechanism

• Dynamic wheel balancing device

• HEIDENHAIN measuring system

• REXROTH



• Centralized control panel

• Centralized lubrication system

• Telescopic steel covers for grinding wheel bed guideways

(6000, 8000, 10,000 mm)

• Automatic roll alignment

VERSIONS

• Extended distances between centres

• 120 mm width of the grinding wheel


Saddle

Cross slide

Z

X

Fully automatic roll grinder, model RGC 1000x5500 CNC

Min. grinding diameter mm 100 200 250 400

Max. grinding diameter mm 1000 1400 1600 2000

Distance between centres (standard) mm 4000 4000 4000 4000

Max. workpiece weight (on steady rests) kg 30,000 50,000 80,000 100,000

Wheel size mm 915x304.8x100 915x304.8x100 915x304.8x100 915x304.8x100

Wheel motor power kW 51 51/60 71/100 71/100

Workpiece motor power kW 29 55 55/71 71/100

Maximum cutting speed m

( )

RGC 1000 RGC 1400 RGC 1600 RGC 2000

/s 45 45 45 45

X-axis travel mm 600 700 800 1000

Z-axis travel standard mm 4000 4000 4000 4000

Feeds X (continuous) mm/min 0.01 - 1 0.01 - 1 0.01 - 1 0.01 - 1

X (intermittent) mm 0.001 0.001 0.001 0.001

Z mm/min 10 - 6000 10 - 6000 10 - 6000 10 - 6000

• • Choice of motors

• Choice of hydraulic elements


STANDARD ACCESSORIES

• Static

• Wheel dressing device

• Steady rests

• Coolant system with magnetic and paper filtration

• Devices for machine alignment

wheel balancing device

OPTIONAL EQUIPMENT

• Additional wheel flange

• Set of workpiece centres

(60°, 70°, 90°)

• Centres grinding device

• Turning device

• Motorized steady rests

(lateral movement)

• Jib crane for wheel

changing (manual)

• Roll measuring system

• Roll defect control system

(Eddy current and/or ultrasonic)

• Soft loader

• Special system to provide

grinding of rolls with chucks

• Axial displacement of the

faceplate, to ensure

automatic coupling

for roll rotation

RGC 1600x6000 CNC

For more details on optional/special attachments

please refer to pages 22 and 23


18

REX CNC Series

-pinion drive for Z-axis, with backlash feed mecahnism

• Centralized lubrication system

STANDARD FEATURES

STANDARD ACCESSORIES

• For straight, convex, concave and CVC profile rolls machining

• Cast iron rigid construction, high precision and efficiency

• Rack

• Ball screw for X axis travel

• Dynamic wheel balancing device


• Hydrodynamic spindle with modular design for grinding wheel




• Telescopic steel covers for longitudinal bed guideways

• Grinding wheel

• Wheel flange

• Static wheel balancing device

• Wheel dressing device

• Steady rests

• Coolant system with magnetic and paper filtration

• Splash guards

• Special wrenches

-

VERSIONS

• Extended table

longitudinal travel

up to 4000 mm




Max. workpiece diameter mm 450 650

Distance between centres (standard) mm 2000 2000

Max. workpiece weight (on steady rests) kg 5000 8000

Z travel mm 2000 2000

Feeds

X (intermittent) mm 0.001 0.001

Z mm min 20

REX 400 REX 600

Workpiece speed rpm 5 - 200 2 - 120

Wheel size mm 750x304.8x100

750x304.8x100

Wheel motor power kW 40 40

Workpiece motor power kW 12 16

Maximum cutting speed m/s 45 45

X-axis travel mm 300 400

-axis

X (continuous) mm/min 0.01 - 0.5 0.01 - 0.5

/ - 5000 20 - 5000

OPTIONAL EQUIPMENT

• Set of workpiece centres (60°, 70°, 90°)

• Dressing device for centering noses

• Turning device

• Steady rests

• Roll measuring system

• Roll Eddy Current and Ultrasonic testing system

• Jib crane

REX 500x4000 CNC roll grinderwith roll measuring system

[email protected]

REX 400 CNC -H roll grinder with roll measuring system and roll EC and US testing system

Rapid feed X (continuous) mm/min 20 - 400 20 - 400

For more details on optional/special attachments

please refer to pages 22 and 23

19

VERTICAL ROTARY SURFACE GRINDING MACHINES

RSG Series

/1600/2200/2400

• Hydrostatic guideways for chuck rotation

and longitudinal travel (RSG 4570/6700)


STANDARD FEATURES

• For rough and finishing grinding of plane surfaces

• Rigid construction, high precision and efficiency

• Prismatic bed guideways for RSG 1000

• Mechanical or electromagnetic chuck

• Coolant system

• Lubrication system

• Enclosure for working area


Chuck diameter mm 1680 2200 2440 4570 6604

Maximum load on chuck kg 4500 6000 6000 40,000 50,000

Chuck speed rpm 6

(4 steps) (4 steps) (4 steps) (continuous) (continuous)

Grinding wheel diameter mm 1016 1321 1474 2500 3505

Spindle speed rpm 440 330 300 125 115

Spindle motor power kW 150 150 184 300 450

Vertical downfeed rates mm min

(24 steps) (24 steps) (24 steps) (continuous) (continuous)

RSG 1600 RSG 2200 RSG 2440 RSG 4570 RSG 6700

- 16 6 - 16 4 - 13 1 - 10 1 - 10

/ 0.1 - 2.4 0.1 - 2.4 0.1 - 2 0.085 - 3 0.085 - 3

Rapid feed mm/min 290 290 290 300 300

RSG 6700 vertical rotary surface grinder

Grindin

ghead

Chuck

(for lo

ading)

RSG 4570 vertical rotary surface grinder

OPTIONAL EQUIPMENT

20

Universal Milling Head

Tool taper ISO 50

Speed, max. 1000 rpm

Power, max. 10 kW

Weight 275 kg

32

750

400

503

90

Ø400*

H7

�506x540*

Vertical (90 deg.) Milling Head

Tool taper ISO 50


Power, max. 11 kW

Weight 160 kg

Spindle Support Bearing

s

For heavy duty machining,

when pindle is extended


Weight 90 kg

Ø221.4

4*

H6

Ø6

00

*

ma

x.

10

00

*

25

294

202

175

500

Ø6

0

77

22

0

192

100

216

518

562

�506x540*

32

Ø400*

H7

32

Ø400*

H7

500

Ø125

�270

�5

06

x5

40

*

Automatic Tool Changer

Number of tools 30 - 60

Tool dia, max. 250 mm

(for two joint tools)

Tool length, max. 500 mm

Tool weight, max. 30 kg

BMT, BMK Series

BP Series

* These dimensions depend on machine type

Vertical Milling Head

Taper ISO 50

Speed, max. 600 rpm

Power, max. 15 kW

Weight 550 kg

Facing Head

Radial travel 250 mm

Machining dia, max. 1400 mm

Speed, max. 100 rpm

Weight 800 kg

Angle Plates

Different types and sizes

Facing Head

Radial travel 200 mm

Machining dia, max. 1000 mm

Speed, max. 160 rpm

Weight 250 kg

Universal Milling Head

Taper ISO 50


Power, max. 10 kW

Weight 300 kg

[email protected]

21

OPTIONAL EQUIPMENT

Floor Plate

Overall size 4000x1500x300 mm

4000x2000x420 mm

6000x2000x420 mm

Load capacity 12,500 kg/m

Total weight 4500 10,000/12,000 kg

2

/

250 mm

2000 mm

125 mm

Planer Type Table

• Welded construction

• Ball screw


• SIEMENS AC drive


• Telescopic way covers

Specifications PT 12 PT 18

Table size, mm 2200x1250 3200x1250Maximum load, kg 12,000 18,000

Width of T-slots, mm 22 22Travel*, mm 2000 3000Feed rates, mm/min 5-12,000 5-12,000Rapid feed, mm/min 12,000 12,000Overall size

Length, mm 5650 7650Width, mm 1500 1500Height, mm 900 900

Weight, kg 10,000 14,000

Number of T-slots, - 7 7

Taper ISO 50 (40)

Speed, max. 800 rpm

Power, max. 10 kW

Weight 75 kg

90° Milling Head Universal

Taper ISO 50 (40)

Speed, max. 800 rpm

Power, max. 10 kW

Weight 158 kg

Milling Head

Vertical lathes can be equipped with one or two forturning / boring / milling tools and optional equipment with tool taperISO 40 (optional ISO 50).

N

tool magazines

umber of tools 12 / 16 / 20 / 30Drive motor torque 10 N·mTool holder max. weight 40 kgTool holder max. length 550 mm

VL, VLO Series

BMK Series BP Series

* Maximum travel: 4000 mm

Theis mounted in front

of the machine, on the floor.It consists of a column and aslide with vert ical andhorizontal movement.

Vertical travel:2000/3200 mm

Horizontal travel:1000/3100 mm

Speed: 2000 mm/min

independent operator

platform

Also available

with BTM series

Also available

with BTM series

Also

available

with

BTM

series

OPTIONAL EQUIPMENT

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RGC and REX Roll Grinders

[email protected]

Roll Automatic Measuring System

Eddy Current and Ultrasonic Roll testing Equipment

- Checking for:- Surface defects- Sub-surface defects- History of results

Made by LISMARNetherlands

- In-process and post-process measuring

- Measurement of:- Diameter- Shape/profile- Eccentricity- Run-out- Cambering

- History of results

Steady Rests

Motorized steadyrests for automaticmotion along the bed

Hydrostatic steadyrests for heavy rolls

Special design steady rests

RGC and REX Roll Grinders

“B” Axis (Tilting)

(on RGC only)

- For grinding thetapered surfaces ofthe back-up rolls(Murgoil type)

including:- Magnetic separator- Paper filter- Variable flow,depending on themachine typeand size- Oil skimmer

Roll Misalignment Checking System

Turning Device

Other Special Attachments:

- Additional sets of wheel flanges

- Additional sets of centers

- Soft loader

- Roll tilting device

- Jib crane

Automatic Roll Aligning System

(through steady rest)

For turning and removingthe material deposits

- The steady rest pad aligningmotion is controlled throughthe CNC unit

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OPTIONAL EQUIPMENT

Roll Chock Supports

For grinding the rollswith the chocks on- Inclusive of rollalignment system

Roll Driving Dogs and Faceplate

Adaptedto the typesof rolls tobe ground

Coolant Unit

Made byMARPOSSItaly

SALES & SERVICE

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VL 14 CNC - Argentina

RGC 2000x10,000 - Canada

RSG 6700 - USA

SOLUTIONS, PERFORMANCE, PRECISION

Throughout our 37 years in business we have builta worldwide reputation as a first class machine toolsupplier with a broad base of customers in

USACanadaArgentinaNorwaySwedenFinlandUnited KingdomFranceGermanyAustriathe NetherlandsDenmarkItalyTurkeyIndiaSouth KoreaChinaAustralia

and elsewhere.

Our Sales and Engineering Departments supporta network of agents around the world to providetechnical information and assistance in responseto custom requirements, special applications andthe operation of our machines.

We make service a high priority to ensure thecontinued productivity of our equipment for manyyears to come.

:

BP 160 CNC - USA

[email protected]

Corporate Profile

Documents

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