Corporate Overview - Husky Injection Molding · PDF filethis by designing and manufacturing...

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Company Overview

Transcript of Corporate Overview - Husky Injection Molding · PDF filethis by designing and manufacturing...

Company Overview

It All Starts With the Part 2

Who We Are 4

Husky’s History of Innovation 6

Beverage Packaging 8

Closures 10

Thinwall Packaging 12

Consumer Electronics 14

Medical 16

Hot Runners and Controllers 18

Services 20

Global Reach 22

Team Husky 24

Contents

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It All Starts With the Part

At Husky®, we are committed to our customers’ long-

term success. With more than 50 years of experience in the

plastics industry, we can support the development of new

ideas from part concept through to production—offering

innovative products and services at each step.

Our early years as a moldmaker have allowed us to

develop a unique approach in solving customer

problems—that starts with their part. We work to gain

a detailed understanding of business and project require-

ments at the tooling level so we know what is required

to help customers successfully bring products to market

faster and at a lower cost. With their product launch needs

in mind, we offer a manufacturing solution that includes

the right combination of tooling, systems and services—

fully optimized for their application. With the industry’s

largest Service and Sales network, we are able to stand

behind our products with responsive, local support.

When customers bring us their project ideas—big or

small—we will show them how we can help make their

bold goals a reality.

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Husky offers a range of tooling, systems and services

that help customers achieve many of their most critical

objectives, including:

Verifying that a part concept can be molded to customer standards and speci-fications before investing in production•Finiteelementanalysis•Moldflowanalysis•Moldprototyping•Moldtesting•Resintesting

Introducing a new part to market•Introducetoolingstandardstoreducecostsandproductlaunchtimelines•Partprototypinganddesign•Developmentofsystemsandauxiliaries•Installationandstart-up•Productiontestingandassessmenttoensureoptimaloperationalefficiency

Increasing productivity while reducing part costs•Productlightweighting•Servicesthatimproveoperational efficiency•Systemsthatproducethebestparts withthefastestcyclesandleastamountofscrap

Gaining market share by expanding their business into new areas•Reviewofplantdesignconsiderations•Improvepartaestheticswithprototypinganddesign•Meetmarketdemandwithhighest productivitysystems•Flexibilitytousethesamesystemfor multipleproducts

Reducing downtime by improving overall operational effectiveness•Maintenanceprogramstoimprove assetavailabilityandperformance•Remotemonitoringsystemsfor diagnosticpurposes•Expertoperationalconsulting,design andprojectmanagement•Softwaretoolsdesignedforpredictive,preventativeandproactivemaintenance•MoldrefurbishmentandrepairforPET•Hotrunnerrepairandrefurbishment•Specializedtrainingprograms•MostextensiveServiceandSales networkintheindustry

PresidentandCEO,JohnGaltwith Huskyteammembers

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In1953,RobertSchadfoundedHuskyasasmallmachineshopandsoondevelopedanicheinspecializedmoldmaking.Basedonaspiritofinnovation,intimatecus-tomerrelationshipsandanentrepreneur-ialculture,Huskyquicklyenteredintonewmarketsbyofferinginnovativesolutions.

Overtheyears,wehavebeenabletoconsistentlygrowourbusinesstobetterservecustomersaroundtheworld.Weremaincommittedtoinvestinginresearchanddevelopment,increasingourglobalmanufacturinginfrastructureandexpand-ingourServiceandSalesnetwork.Ourfocusonmeetingourcommitmentsandsteadilyimprovingacrossallareasofbusi-nesswillensureweremainasolidpartnerforourcustomers.

Today,wecontinuetostaytruetoourrootsasamoldmakerbyofferingsolu-tionsthatarepartfocused.Wesupportthisbydesigningandmanufacturingabroadrangeoftoolingandinjectionmoldingmachines.Wealsoofferinte-gratedsystemsandservicesforcustomersinourtargetmarkets.

Inthelastseveralyears,wehaveintro-ducedanumberofenhancementstoourHylectric®machineplatformtoimprove

Who We Are

Husky Injection Molding Systems is the largest brand

name supplier of injection molding equipment and

services to the plastics industry. In 2008, our sales

exceeded US$1 billion.

theproductivity,reliabilityandoverallperformanceofourentirelineofhigh-performanceinjectionmoldingmachines.Inaddition,weareinvestingmorethaneverinresearchanddevelopmentthatistargetedatcreatinginnovationstomovetheindustryforwardandmakeourcustomersmorecompetitive.Byworkingtorefineourplatformtechnologiesandinvestinginnext-generationinnovationsaswell,wearedemonstratinganongoingcommitmenttoourcustomers.

Withapproximately3350teammembersworldwide,weareunitedbyapassionforourcustomers’businesses.Wearemotivatedandinspiredbytheopportu-nitytocollaboratewiththemandapplyourtechnicalexpertisetohelpsolvetheirbiggestchallenges.

Ourcompany-ownedServiceandSalesnetworkconsistsofmorethan40officesandtechnicalcentersthatsupportcus-tomersinover100countries.Alongwithmultiplesatellitemanufacturingcentersaroundtheworld,ourprimaryfacilities arelocatedin:•Bolton,Canada•Milton,UnitedStates•Dudelange,Luxembourg•Shanghai,China

Huskyiscommittedtoconductingbusi-nessinasociallyresponsiblemanner.Wehaveestablishedareputationasagloballeaderinthisareaandhavebeenrec-ognizedasamodelcorporatecitizenbypromotingenvironmentallyresponsibletechnologies,careinourcommunities,energyconservationandupholdingthehigheststandardsofbusinessconduct.Ourpurposeistobecomearolemodel oflastingbusinesssuccessbasedonour corevalues:•Makeapositivecontribution•Proactiveenvironmentalresponsibility•Passionforexcellence•Boldgoals•Uncompromisinghonesty•Respect

Thesevaluesdefinewhoweareasa company,formthebasisofourbusinesspracticesworldwideandguideusin ourmissionofkeepingourcustomers inthelead.

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Husky’sHistoryofInnovation

1953–HuskyManufacturingandToolworksisfoundedbyRobertSchadandquicklyestablishesareputationforquality1955–Thecompanybeginsmanufacturingmetalpartsforelectricalcomponents, takingonchallengesnooneelsecouldsolveforcustomers1958–Huskyestablishesitselfasaninnovatorwhenitcreatesamoldforathinwall plasticcoffeecupthatoutperformseverythingintheindustry—Huskywouldlaterrelyonthismoldmakingexpertisetoexpandintothebroaderinjectionmoldingmarket

1961–Dissatisfiedwiththespeedofinjectionmoldingmachinesoftheday,Huskylaunchesitsownlineofmachinesandunveilsitsfirstprototype—a100-tonclamp machinecalledtheHusky1001962–ThecompanyexpandsthroughoutNorthAmericaandbeginsspecializinginhighspeedthinwallcontainermanufacturingequipment1964–Huskysolidifiesitselfasaleaderintheclosuresmarketwhenitdevelopsthefirstunscrewingmachineforclosures1966–Aplasticcoffee-cupsystemthatrunstwiceasfastasthecompetitionisunveiledand,shortlyafter,thecompanyannouncestheshipmentofits300thmachine

1971–RobertSchadrecognizestheimportanceofestablishinganetworkofHuskypeopletoserveanincreasinglyglobalcustomerbaseandopensnewlocationsintheUnitedStates,JapanandEurope—earlyinvestmentsinwhatbecomestheindustry’smostextensiveserviceandsalesnetwork1973–Tobetterreflectitspresenceintheplasticsindustry,thecompanynameischangedtoHuskyInjectionMoldingSystemsLtd.1977–HuskyexploresthepossibilitiesofPETforbottlemanufacturingwithspeciallydesignedmachinesandmolds—developinga12-cavitymold,whichatthetimeistheindustry’slargest

1950s

1960s

1970s

Since Husky’s founding, we have focused on developing innovative technologies that

help customers to be more competitive. Over the years, our company has evolved

as it has grown. However, the one thing that will never change is our shared sense of

purpose and focus on keeping our customers in the lead.

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1994–RobertSchad’scommitmenttoenvironmentalresponsibilityisextendedtoallareasofthebusiness1997–ThelargetonnageELineandgeneralpurposeGLinemachinesareintroduced1998–Followingyearsofinternationalgrowth,Huskybecomespubliclytraded 1999–PRONTO®hotrunnersareintroduced,significantlyreducingleadtimesandlayingthefoundationforHuskytobecomeoneoftheworld’slargesthotrunnersuppliers1999–Recognizingtheuniqueculturehehascreated,RobertSchadintroducesHusky’spurpose,whichistobecomeamodeloflastingbusinesssuccessbasedoncorevalues

2001–AcompletelineofHylectricmachinesfrom100to1100tonsisintroduced2003–HyPET®launches,anewpreformproductionsystemofferingfastercyclesandreducedenergyconsumption—HuskyalsobeginsmanufacturinghotrunnersinChinatoserveagrowingAsia-Pacificmarket2004–TheShanghaiTechnicalCenteropenstobetterservecustomersinAsia-Pacific—theenergy-efficientfacilitydemonstratesanongoingcommitmenttotheenvironment2005–FounderRobertSchadretiresasPresidentandCEO—JohnGaltassumestherole2007–Anacquisitioniscompletedthataddstemperaturecontrollers,processmanage-mentanddatacommunicationsoftwaretoHusky’slineofhotrunnersandmachines 2007–After54years,RobertSchadsellshissharesofHusky,havinggrownthecompanyintooneofCanada’sleadingmanufacturersandaworldleaderintheplasticsindustry—OnexCorporationacquiresthecompanyToday –Huskycontinuestoexpanditspresencegloballytobetterservecustomersatthelocallevel—withplanstoopennew facilitiesandexpanditsregionalmanufacturingcapacity

1980–“Greenbook”ispublishedtohelpcustomerswhoarelookingtobuildnew injectionmoldingfacilities,representingtheearlyformationofaservicesbusiness1981–Asuccessfulhotrunnerbusinessisestablished,increasingproductivityoverpreviouscoldrunnertechnology—overtime,thisallowsHuskytobecomemorecloselyconnectedwithcustomerproductdesignandlaunchrequirements1985–LuxembourgbecomesHusky’sEuropeanheadquarters,withatechnicalcenterandmanufacturingfacilities

1980s

1990s

2000s

Understandcustomerneeds•Providingdifferentiatedpack-

ages at the lowest part cost

•Supporttobringnew

products to market quickly

• Improvedbarrierperformance

•Globalbeveragepackaging

solutions, effectively executed

locally

World’smostproductivepreformsystems•Broadestproductline

•HyPETHighPerformance

Package (HPP) reduces

industry-best cycle times

by an additional 15%

•Repeatableandreliable

performance

•Trackrecordofimprovingpro-

ductivity through innovation

Leaderinsustainability•Lightweightinginitiatives

to reduce resin consumption

• Improvedoperational

efficiencies to reduce

energy costs

•EcoBase™preformoffersupto

2.5% additional resin savings

•Apackagingsolutionwitha

lower carbon footprint in com-

parison to alternative materials

Deliveringcustomervalue•Huskyworkedwithaleading

global bottled water com-

pany to achieve a 15% weight

savings on one of their plastic

water bottles—saving a total

of 1.3 million kg of resin per

system annually

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Complete beverage packaging solutions SinceenteringtheemergingPETmarketinthe1970s,wehavemadecontinuousimprovementsthroughouttheentiremanufacturingworkcell.Thishasallowedustosignificantlyimprovetheeconomicsofpreformmolding.

Weoffercustomerswhattheyneedtobesuccessful—preformdesignanddevelop-ment,injectionmoldingsystems,barriersolutions,factoryplanning,preformmoldsandmoldrefurbishingandconver-sionservices—backedbyastrongglobalsupportnetwork.Usingasinglecontrolsystemtolinktogethertheentirepreformmoldingworkcell—frominjectionmold-ingmachinetoauxiliaryequipment—furthersimplifiesoperationandincreasesproductivity.

Broadest product range in the industry Fromhighvolumestolowvolumes,weprovidesolutionsforeveryPETpreformapplication.OurHyPETsystemsare themostproductiveintheindustry, deliveringqualitypreformswithfastercycles,highuptimesandlowscraprates.OurHighPerformancePackagereducesindustry-bestcycletimesby15%throughrefinementstotheentirepreformsystem.

BeveragePackaging

Husky is the largest supplier of equipment and services

to the global beverage packaging industry, with more

than 30 years of experience. Whether it involves bringing

the best new preform technologies to market, offering

turnkey solutions or promoting environmental sustain-

ability through lightweighting, we have the knowledge

and infrastructure to help our beverage packaging

customers succeed.

Tohelpcustomersexperienceadditionalgains,wearelookingatwaystoimprovehowoursystemsandapplicationsworktogether.Forexample,wearedeveloping lightweightingsolutionsthatfocusonhowpreformdesigncancontributetoresinsavings.

Preform development and designWhetheritisforaconversionprogramornewproductlaunch,wehelpcustomersgetnewbottledesignstomarketquicklybyofferingpreformdevelopmentandprototypingservices.Becauseweproducethemajorityoftheworld’spreformmolds,weareuniquelypositionedtodeveloppreformdesignsthatareoptimized forproduction-scalemolding.Once preformdesignshavebeenfinalized, wecanimmediatelyscaleuptoa productionmold.

Managing product evolution—leaders in lightweighting Thesuccessofpreformandbottleproduc-erspartlydependsonhavingapartnerwhocanhelpimplementlightweightingopportunities,threadconversions,moldconversionsandnewpreformandbottledesignsinatimelyandcost-effectiveway.Wehavethecapacitytodeliverlarge-

scale,market-wideprogramswhilestillrespondingtotheneedsofcustomersconvertingsinglemolds.Ourin-housepreformdesignandprototypingcapa-bilitiessimplifyandspeedupthemoldconversionprocessbyintegratingthede-signandmanufactureofourproductiontools—ensuringprototypingresultscanbeeffectivelyrepeated.Inaddition,we offeranewproprietarypreformdesignthatdeliversupto2.5%inresinsavings.

Every bottle needs a cap Inadditiontoourexperienceinbottles,wearethelargestsupplierofinjectionmoldingequipmentforplasticclosures.Forcustomerswhowantasinglepointofcontactfortheentirebeveragepackagingprocess,wearetheidealchoice.Bever-agemanufacturersworkwithusastheirsingle-sourcesuppliertooptimizedesignssoallelements—neckfinish,bottleandclosure—worktogetherasacompletepackage.Thismeansbettercoordinationofpackageredesignsorlightweightinginitiatives.Italsomeansonecallwhencustomershaveaquestionorconcern,ratherthancoordinatingamongmultiple suppliers.

Speed,productivityandoutput•Hylectricsystemforwater

closures achieves cycle time

of less than 3 seconds (2008)

•OurHyCAP™highperfor-

mance system runs a light-

weight closure at 2.5 second

cycles (2009)

•Firsttodeliverabeverage

closure system with a 2 x 96

stack mold (2009)

Single-sourcepartner forcompletebeveragepackagingsolutions•Significantweightreduction

for both preform and closure

•Coordinationofallelementsas

a complete package

•Optimizedhotrunnerand

machine provide consistent

clamping force, melt and

temperature at every cavity

Lighter,higherqualityparts• Industry’sfastestcycles

•Moreconsistentparts,less

scrap

•Tightertolerancesproduce

better, lighter, thinner parts at

the lowest costs

Deliveringcustomervalue•Huskyworkedwithaleading

molder to produce a light-

weight, tamper-evident water

closure weighing 1.7 g, saving

a total of 0.4 g per unit and

reducing costs by 19%

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Leaders in complete beverage packaging solutions Asapioneerandmarketleaderin closureandPETpreformmanufacturing,weareuniquelypositionedtomeettheneedsofbeveragepackagingcustom-ers.Wearethefirstcompanytoofferacompletebeveragepackagingsolutionsothatallelements—neckfinish,bottleandclosure—worktogether.Thisisenhancedbyourexperienceinhelpingmanufactur-ersconverttothenewestlightweightstandards.

Single-source supplier Ourintegratedapproach—includingma-chineandhotrunner—providescompletemeltstreamcontrol.This,inadditiontotheindustry’smostcomprehensiveafter-salessupport,trulysetsusapartfromotherclosuresystemsmanufacturers.Weoffertheindustry’smostproductiveclosuresystems,capableofproducinglighter,higherqualitypartsfor demandingapplications.

Closures

As the largest supplier of injection molding equipment

to the plastic closure industry, we apply our years of

experience in beverage packaging to offer complete

systems that yield lightweight, high quality parts.

Whether our customers are producers of closures for

resale or in-house manufacturers, we offer the greatest

value backed by strong global support.

Introducing HyCAP—taking productivity to the next level In2009,welaunchedHyCAP,ourinjectionmoldingsystemoptimizedforhighoutputbeverageclosuremanufacturing.BasedonourprovenHylectricplatform,HyCAPistheresultofrefinementstotheentiresystemdesignedtomaximizespeed,reliabilityandefficiency.Thissystemof-ferstheindustry’sfastestcycleswithoutsacrificingqualityorconsistency.

Inthecaseoflightweight,one-piecewaterclosures,Huskysystemsproducemoreconsistent,higherqualitypartswithmoreaccuratelyformedsealingfeatures.HyCAP’sinjectionaccuracyandhotrun-nerbalancereducepartweightvariation,improveprocessingwindowlimitsandprovidemoreconsistentpartdimensions.Specificmodificationstoaccommodatetherequirementsofclosureresins,com-binedwiththeabilitytoachieveverytighttolerances,makeHyCAPtheidealsystemforthenew,shorter,lightweightcaps.

High quality, non-beverage closures Huskyalsooffershighproductivitysystemsfornon-beverageclosures.Oursystemsaresuitableforlowcavitationrequirements,uptolargestackmoldsrunningcomplexapplicationsatveryfastcycles,suchasflip-top,tear-offorpersonalcareclosures.Wealsoofferawiderangeofhotrunnernozzlesthatprovidetightgateaccessandsuperiorgatequality.

Hot runners designed for closures Huskyhasbeenaleaderintheclosurehotrunnermarketforover30years.Today, weworkwithcustomersfromalllevelsofthesupplychaintoprovideeffectivehotrunnersolutions,deliveringtensofthousandsofnozzleseachyear.Ourhotrunnersarespecificallydesignedfortheuniquedemandsofclosuremanufactur-ingtoachievehighercavitation,betterbalanceandsuperiorcolorchanges.

HyPAC™highperfor-mancemachinestailoredforpackagingneeds•Fastcyclesformorepartsin

the box

•Uniqueblendofpower,speed

and control

•Fastfillratesallowthinnerwalls

and lighter part weights

•Highplasticizingratesmaxi-

mize application flexibility

•Reflex®platenallowsforbetter

mold protection

Hotrunnersystems designedforspeed, performance,quality•Ultra750packagingnozzle

withstands high injection

pressures

•Ultravalvegateisidealfor

IMLapplications,ensuring

excellent gate quality at fast

cycles

•UltraSeal®technologydelivers

guaranteed leakproof

operation over a wide

operating window

Deliveringcustomervalue•Huskycollaboratedonthe

developmentofanIMLsystem

running a 250 g rectangular

container in a 4-cavity mold,

delivering 10% lower part

weight and 10% faster cycle

times than the industry

standard

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Faster cycles and lower part costs HyPACisahighperformancesolutionthatisspecificallyoptimizedforthinwallpackagingapplications.Itisdesignedsothatallelements—machine,mold,hotrunnerandautomation—worktogetherasanintegratedsystemtoproducemorepartsatalowercost.

BasedonourprovenHylectricplatform,HyPACdeliversauniquecombinationofspeed,powerandaccuracy.Incomparisontotoday’shighperformancepackagingmachines,aHyPACtypicallyoffersatleast10%lowerpartweightand10%fastercy-cletimes.Amachine-mountedstackmoldcarrierandpatentedReflexplatendesignprovideimprovedclampperformance,industry-leadinginjectionaccelerationratesandexcellentmoldprotection.Withinjectionratestwicetheindustryaverage

ThinwallPackaging

With over 50 years of experience in the thinwall pack-

aging industry, Husky is a leader in developing sustain-

able packaging solutions. We help companies develop

packaging applications with better shelf appeal and

performance. HyPAC, our high performance packaging

machine,isoptimizedtomeetourcustomers’specific

packaging needs while lowering overall part costs.

andadirectdriveinjectionunitthatdeliv-ers30%moreplasticizing,HyPACmaxi-mizesperformanceandpart-costsavings.Whencoupledwithourhighperformancepackaginghotrunner,thesystemdeliversevengreaterthroughput,lighterpartsandlessscrap.

Sustainable packaging solutions HyPAC’shigherfillratescombinedwithourideallybalancedhotrunnerallowmolderstopushthelimitsofthinwallmoldingtomeetend-userdemandformoreenvironmentallysustainablelighterweightpackaging.

Wehelppackagingmoldersproducelighterpartswhileaccommodatingnewpackagingdesignsthatareincreasinglycomplexanddetailed—withoutsacrific-ingpartperformanceoraestheticappeal.

Single point of contact Wearecommittedtobecomingthelong-termpartnertohelpthinwallpackagingcustomersgrowtheirbusinesses.Wemaintaincollaborativerelationshipswithindustryleaders,includingresinsuppliers,moldmakersandautomationcompanies,andhavetheknowledgeandexpertisetodelivercompletepackagingsolutions.

Byprovidingboththehotrunnerandmachine,wehavecompleteresponsibil-ityformeltdelivery.Thisresultsinanoptimizedsystemthatprovidesconsis-tentforce,meltandtemperatureacrossthemold.AndwithPolaris®Control,theentireworkcell—frommachinetomoldtoautomation—canbeeasilymanagedfromasingletouchscreen.

One-stopshoppingfortooling-levelsolutions•Completelineofhotrunners

and Altanium® controller—the

industry’s only fully integrated

temperature controller

•Toolingstandardizationand

global supply chain coordina-

tion to reduce manufacturing

costs and time-to-market for

product launches

•Understandingoftheentire

part manufacturing process

ensures smooth integration

•AbilitytoleverageHusky’s

experience for customers

considering cold runner to hot

runner conversion

Lowerpartcostandhigherproductivity•Easeofmaintenance,leakproof

hot runners and an optimized

thermalprofiletailoredto

specificresins

•Ourprocessexperience

ensures improved part-to-part

quality and consistency

•Useofhotrunnerandhot

sprue reduces shot weight for

less material and energy usage,

less scrap and improved asset

utilization

Deliveringcustomervalue•Huskyworkedwithaleading

telecommunications company

to introduce standards that re-

duced new tooling lead times

from 12 weeks down to 2

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Global solutions for global customers Intensecompetitionintheconsumerelectronicsindustryhassignificantlyreducedproductlaunchtimelines.Asaresult,manyglobalconsumerelectron-icscompaniesworkwithHuskytohelpbringproductstomarketfaster.Wehavebecomethesupplierofchoiceforglobaltoolingstandardizationandmanagementofcomplete,system-levelsolutions.Weofferindustry-leadingtechnologiesandleverageourlocalpresencearoundtheworldtoprovidecompetitivedeliverytimes.Ourglobalreachmeansthatcustomersareabletoproducethehigh-estqualitypartsatthelowesttotalcost,regardlessofmanufacturinglocation,sizeorscaleofproductlaunch.

Parts first approach Wehavetheglobalcapabilitiesrequiredtosupporttheinternationalmanufactur-ingoflarge-scaletoolingprojects.Our

ConsumerElectronics

Huskyprovidesapplication-specificsolutionsthathelp

bring consumer electronics products to market faster—

while providing high quality parts at fast cycle times.

This is achieved through our in-depth understanding

of part requirements and customer processes, as well as

our ability to support the entire development process

from part conception through to production.

focusonhotrunners,combinedwithourearlyyearsasamoldmaker,allowustounderstandcustomerrequirementsatthepartlevel.Thisapproachintegratesanalysistoolslikeflowsimulation,resintestingandtoolingdesignconsultationtohelpcustomersachievetheirproductivityandqualityobjectives.Leveragingtheseservicesintheearlystagesofacustomer’sproductdevelopmentcycleensuresreducedcosts,fasterstart-upandbetterqualityparts.

Proven knowledge and experience Wecontinuetogrowourpresenceintheconsumerelectronicsmarket,offeringabroadproductportfolioforarangeofapplications.Wehavedeliveredtensofthousandsofhighlyengineeredsystemsfortechnicalmoldingapplicationsliketelecomdevices,LCDflatpanels,printersandconnectors.Inaddition,wehavetheexpertiserequiredtoconvertcoldrunner

tohotrunnerapplicationsandoffersolu-tionslikesynchronizedplateactuationsystemstoincreasecavitationfortightpitchmoldingapplications.Thisresultsingreaterproductionefficienciesandbot-tomlinesavingsforcustomers.

Consumer demand driving change Nootherindustryhasbeenmoreinflu-encedbytheadoptionofrapidlyevolvingtechnologythanconsumerelectronics.Marketgrowthhasbeenfueledbya demandforincreasinglycomplexelec-tronics,suchashybriddevicesthatinte-grateaudio,videoandcommunicationfeatures.Theindustryischaracterizedbyshorterproductlifecycles,technicallyad-vancedproducts,moretechnicalmaterialsandincreasingglobalization.TheseshiftshavemadeitimportantformanufacturerstopartnerwithindustryleaderslikeHuskywhohavethecapabilitiestosupportglobalproductlaunches.

Globalbusinessresource•Globalmanufacturing

footprint to deliver products

where and when customers

need them

• Industry’smostextensive

global network provides local

expertise and support

Integratedsolutions•Partlevelconsultation

•Productionlevelmodeling

and simulation

• Injectionmoldingsolutions

producing consistent,

repeatable, high quality

medical parts

•Cleanroom-compatible

machines customized for

the medical market

•Hotrunnersthatdeliver

premium quality parts

and enhanced productivity

•Softwareforprocess

optimization and monitoring

•Advisoryservicesrangingfrom

shop floor optimization to

energy management

Deliveringcustomervalue•ByimplementingHusky

technology, a leading medi-

cal manufacturer more than

doubled their cavitation for a

precision medical device while

completely eliminating scrap,

increasing productivity and

improving cycle times

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Growing market opportunities Anagingpopulation,greaterregulationwithintheindustryanddemandfor disposablemedicaldevicespresentsig-nificantshortandlong-termopportuni-tiesformedicalmanufacturersofplasticscomponents.Drugdeliverydevices,point-of-carediagnosticdevices,lab-ware,high-techpharmaceuticalprimarypackagingandminimallyinvasivesurgeryapplicationsallprovideuniquechallengesfortoday’smolder.Wehavebeenabletosuccessfullyleverageourbroadexperi-enceintheplasticsindustrytomeetthehighlytechnicaldemandsofmedicalapplications.

Medical

The medical market is driven by complex applications

that require repeatable, reliable molding solutions. The

industry demands high quality parts made from difficult-

to-moldresins—withoutsacrificingproductivity.Husky

offers industry knowledge and years of experience to

provide single-source solutions that are comprised of a

range of systems, products and services.

High quality systems producing high quality parts Huskyoffersthehardware,softwareandexperiencetoprovidethepart-to-partconsistencyandsystem-to-systemrepeat-abilitymedicalmoldersrequiretorunprecise,productive,cost-effectiveopera-tions.Weofferturnkeysolutionsthatarefullyintegratedandimmediatelyreadyforproduction.Tomaximizeoperationalefficiency,weprovideourcustomerswithsupportthroughoutthemanufacturingprocess.Thisincludesadvisoryservicesandsoftwaretocaptureandmanagecriti-calplantfloordata,energymanagementprograms,flowsimulationsandpartlevelconsultationthatusesproductmodeling.

Hot runners designed for medical parts Ourpartsfirstapproachallowsustobet-terunderstandcustomerrequirementsatthetoolinglevel.Toprovideourcustom-erswithbest-in-classsolutions,wehavecollaboratedcloselywithsomeoftheworld’sleadingmoldbuilderstoprovidemedicalOEMswithintegratedmoldandhotrunnersolutions.Fromhighvalue,lowcavitationsolutionstohighvolume,highcavitationapplications,weprovideinjectionmoldingsolutionsforchalleng-ingmedicalresinsthatdeliverconsistent,repeatable,highqualityplasticmoldedmedicalparts.

Aleaderininnovation•Continuousimprovementsand

new technologies have estab-

lished our hot runner portfolio

as one of the most advanced

and reliable

Globalnetworkto supportcustomers• Investmentinourglobal

infrastructure—particularly in

emerging markets—provides

local manufacturing for more

rapid deliveries, dedicated

service and responsive

customer support, wherever

our customers are located

Completetooling solutions•Resintesting,mold-filling

analysis, as well as mold pro-

cess optimization for complex

molding systems

•Supportservices,suchas

proactive maintenance and re-

furbishment, which ensure hot

runners are running optimally,

which can extend Husky’s leak-

proof guarantee throughout

the program life cycle

• Integratedtemperature

controllers

Deliveringcustomervalue•OurexpandedPRONTOhot

runner line provides 20%

fasterdeliveryoffullyconfigu-

rable, complete hot halves at

reduced cost

2020

Parts firstSinceourearlyyearsasaninnovatorof hotrunnertechnology,wehavedevel-opedaproductportfoliothatisoneofthemostadvancedandreliableintheindustry.Weworktogainadetailedunderstandingofacustomer’sbusinessandprojectrequirementsatthetoolinglevel.Thispartsfirstapproachreflectsourgoalofofferingmanufacturingsolutionsoptimizedforeachapplication—helpingcustomersbringproductstomarket faster,whileachievingthehighestlevelsofqualityatthelowestpartcost.Weofferabroadrangeofhotrunner-relatedproductsandhavethemanufacturingcapacitytodeliveronourcustomers’requirements—whethertheyarealarge,multinationalcorporationoralocaltoolbuilder.

Offeringacomplete,integratedtoolingsolution,aHuskyhotrunnerconsistsofamanifold,Ultranozzlesandplates,supportedbyanintegratedAltaniumtemperaturecontroller.

HotRunnersandControllers

Husky is one of the largest manufacturers of hot runners

andtemperaturecontrollersworldwide.Fromassessing

best gating options using flow simulation to maintaining

system performance with refurbishment programs,

Husky delivers hot runner solutions for injection molding

quality parts with the best possible cycle times.

Ultra nozzlesHuskyoffersabroadrangeofUltranozzlesthatmeettheneedsofavarietyofapplications—fromthinwallpackagingpartsrequiringhighpressuretotechnicalcomponentsthatdemandpristinegates.Ourcomprehensiveproductlineincludesavarietyofnozzlesizesandlengthswithover50gatingstyles.Everyyear,wedeliv-erover50000Ultranozzlestocustomers.Engineeredformaximumperformance,ourUltranozzlefamilyprovidesacom-binationofreliabilityandperformance.OurUltranozzlesaredesignedtodeliveroptimalgatequality,awideoperatingwindowandeasystart-upoverawiderangeofapplications.

Manifolds Manifoldsaretheheartofthehotrunnersystem,drivingperformancecriteria,suchascavity-to-cavitybalanceandresidencetime.Huskyhaswide-rangingexperi-encemanufacturingsimpletocomplexmanifoldsforspecialapplications,suchasmulti-shotmoldsorstackmolding.

Toensureoptimizedperformance,ourmanifoldsfeaturebalancedmeltchannels,uniformtemperaturesandhighpressurecapabilities.

PRONTO systems OurexpandedPRONTOlineprovidesrapiddeliveryoffullyconfigurablehothalvesandmanifoldsystems,offeringcustomersamoreflexible,premiumqualitysolutionthatiscost-effective.Hothalvesarefactorytestedandreadytobeboltedonandrunuponarrival,facilitat-ingafaster,easierstart-up.Simpleaccesstohotrunnercomponentsenableseasiermaintenance,resultinginlessdowntimeandincreasedproductivity.

Altanium controllers Huskyistheonlyhotrunnermanufacturerwithalineofintegratedtemperaturecontrollers.Recognizedthroughouttheindustryfortheiraccuracy,easeofuseandflexibility,AltaniumcontrollersuseActiveReasoningTechnology(ART)tocontrolhotrunnerheatzones,maintainingprecisesetpointtemperaturesforhighqualityparts.

Ensuringconsistent productivityglobally•Uniquecombinationofplastics

processing experience

combined with factory-level

planning and optimization

•Softwaretools,proactive

programs, predictive mainte-

nance and facility designed to

improve plant performance

Maximizingcustomer in-houseresources•Canoperateasanextension

of customer engineering

and production teams

•Globalsupportand

distribution network

•Remotediagnosticinnovations

combined with process and

production monitoring

Improvingenergy management•Huskyprogramsboost

productivity and reduce

downtime

•Thoroughunderstanding

of part cost models and

extensive tools to improve

cost structure

Deliveringcustomervalue•Huskyhelpedaleadingmanu-

facturer identify opportunities

to streamline operations that

resulted in a total energy cost

savings of 17% in just over a

year

2222

Proven formula for successEarlyinourhistory,HuskyestablishedaleadingglobalServiceandSalesnetwork,whichwecontinuetoinvestintoday.Indoingso,wearedemonstratingourongo-ingcommitmenttosupportingcustomers.Westandbehindourproductswiththeinfrastructuretosupportcustomers,frompartsdistribution,tocallcenters,toHuskypeoplearoundtheworld.Inaddition,wehaveevolvedourofferingstoincludeoperationalconsulting,design,projectmanagementandsoftwarethatwillhelpcustomersdeveloplong-term,sustain-ablesolutions.ManyprogramshavegrownthroughourexperienceinthePETmarket,whereafocusondeliveringthehighestoutputpercapitalhasestablishedusasaleaderinsustainableproductiv-ityimprovements.Theseprogramshavenowbeenextendedtoothermarkets—offeringaneffectivemeansofachievingthetotallowestpartcost.Today,wehavethecapabilitytopartnerwithcustomerstotailorprogramsthatwillachieveandsustainhighlevelsofoverallequipmenteffectiveness.

Services

Husky Services offer solutions that achieve and sustain

the lowest total part cost over the entire life cycle of a

customer’s product. We believe that to be truly success-

ful our Services team must be an extension of our

customer’s productivity improvement process. Our

industry-leading global services network consists of

trained Husky professionals who intimately understand

our products and can provide thorough and immediate

service.

Ensuring lowest total part cost Withauniquecombinationofplasticsprocessingexperienceandfactory-levelplanningandoptimizationcapabilities,HuskyServicescanhelpcustomersbemorecompetitiveandprofitable.Wecanprovidecustomerswiththeassuranceofconsistentsystemperformanceandthepeaceofmindthattheirinjectionmoldingequipmentwillcontinuetoproduceatoptimallevels.Thesetworequirementsensurethelowesttotalpartcostoverthelifecycleoftheirequipment.

Improving equipment effectivenessMorerecently,wehavefocusedondevel-opingproductsandservicestoimprovethefunctionality,reliabilityandavailabil-ityofcustomerfacilities.Todothis,weofferPro-Act™,ourflexiblemaintenanceprogramdesignedtoimproveassetavail-abilityandperformance.Eachproductorservicecanstandonitsownorbecom-binedwithotherstocreateacompleteanduniquesolution.Wehavesoftwaretoolsdesignedforpredictive,preventativeandproactivemaintenance,aswellas

productivityandprocessmonitoring.Weoffercomprehensiveoperationalassess-ments,totalenergymanagement,opera-tionalperformanceimprovement,plantflowsimulation,infrastructuredesignservices,factoryoptimizationandsystemaudits.Theseareallcomplementedbythemostextensiveglobalpartssupportprogram—makingusthebestchoicetoimproveoverallequipmenteffectiveness. Long-term, sustainable solutionsTheapplicationofevenafewofourassetmanagementtoolscanhelpimproveoverallequipmenteffectiveness,aswellasthereturnoninvestmentthroughoutacustomer’sproductlifecycle,whilesecur-inglong-termsuccessinacompetitiveenvironment.

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Investment in global infrastructureAsthelargestbrandnamesupplierofinjectionmoldingequipmentandservicestotheplasticsindustry,wearecontinu-ouslyinvestinginourglobalinfrastructuretoprovideshorterleadtimes,responsivelocalserviceanddevotedsalessupport.Recently,HuskyopenedalargerJapanTechnicalCenter,completedanexpan-sionoftheShanghaiTechnicalCenterandfinalizedplansforanewfacilityinIndia.WehavealsoaddedcapacitytoourmoldmanufacturingfacilityinBolton.Ourcommitmenttoinvestinginlocalinfra-structureallowsustocontinueeffectivelyservingcustomersinbothemergingandestablishedmarkets.

GlobalReach

Every day, Husky works with customers around the

world to help them bring new products to market

faster, reduce manufacturing costs and improve overall

operational efficiency. We are committed to initiating

continuous innovations in technology, as well as making

ongoing service improvements to provide customers

with the best support, regardless of market, size of

operation and location.

Extensive network of professionalsWeworktobemorethanasuppliertoourcustomers.Westrivetocollaboratewiththemasanextendedpartoftheirteam.Wehaveincreasedthenumberofmarket-focusedsalesspecialistsworldwidewhounderstandcustomerrequirementsandcanbringforwardtherightcombina-tionoftooling,systemsandservices.After-salessupportextendsfromsysteminstallationthroughtotheproductsandservicesthathelpkeepcustomersoperatingatpeakefficiency,allbackedbyknowledgeableHuskypeople.

Supporting our customers’ needs Weunderstandthatourcustomershaveanincreasinglyglobaloutlookwithintheirbusinessesandrequireconsistentquality,performanceandflexibilityfromtheirsup-pliers,regardlessofwheretheirfacilitiesarelocated.Wehavetheglobalexpertisetohelpcustomerssolvelocalissuesinthemostefficientwaypossible.Leveragingourcapabilities,wecanhelpcustomersgrowtheirbusinessesbyexploringfreshmarkets,expandingintonewterritoriesandproducingdifferentiatedapplications.

2525

Living our values AtHusky,wepromotecooperation,com-munication,transparency,innovativethinkingandarecommittedtomaintain-inganatmosphereofmutualrespect.Teammembersshareacommondesiretodobusinesswithuncompromisinghonesty,environmentalresponsibilityandapassionforexcellence.Westrivetomakepositivecontributionsinthecommuni-tiesinwhichweoperateandabidebythelocallawsofthecountrieswherewedobusiness.Thesevaluesareintegralto

TeamHusky

Husky’s success is largely attributable to our greatest

asset—the creativity, dedication and diversity of our

team members. We pride ourselves on being part of a

strong team, with each person contributing unique skills

that support the company’s objectives. Together, we

work towards a common goal—to keep our customers

in the lead.

everythingwedoanddefinewhoweareasacompany.Theyinfluenceourcorpo-ratestrategy,formthebasisofourbusi-nessandmanagementpractices,guidethebehaviorofallteammembersgloballyandprovideuswithasenseofvisionandinspiration.

Serving our customersAllofourteammembersarecommit- tedtodeliveringsuperiorproductsandservicestoourcustomers.Wedothis bydevelopingandnurturingstrong

relationshipsbuiltontrust,honestyandintegrity.Adesiretoleadchangeandfosterinnovativethinkingallowsustoofferourcustomerssolutionsthatsupporttheirlong-termsuccess.Ourabilitytoeffectivelyserveourcustomersisbasedprimarilyonthepeoplewhomakeupourteam.Collectively,ourideasandcreativityallowustoachieveboldgoalstohelpourcustomerssucceed.

www.husky.ca

Head Office 500 Queen Street South • Bolton, Ontario • Canada L7E 5S5 • Tel. (905) 951 5000 • Fax (905) 951 5384

Asia 101 Ba Sheng Road • Shanghai Waigaoqiao • Free Trade Zone • P.R. China 200131• Tel. (86) 21 5048 4800 • Fax (86) 21 5048 4900

Europe Zone Industrielle Riedgen • Technical Center, B.P. 93 • L-3401 Dudelange • Luxembourg • Tel. (352) 52 11 51 • Fax (352) 52 60 10

Printed in Canada. 09-003

HUSKY, HUSKY & DESIGN, HYLECTRIC, PRONTO, HYPET, POLARIS, ALTANIUM, ULTRASEAL,

REFLEX and other trademarks are registered trade-marks of Husky Injection Molding Systems

Ltd. in the United States and other countries, and may be used by certain of its affiliated

companies under License. ECOBASE, HYCAP, HYPAC, PROACT and other HUSKY product or

service names or logos referenced in these materials are trade-marks of Husky Injection

Molding Systems Ltd. and may be used by certain of its affiliated companies under License.

© 2009 Husky Injection Molding Systems Ltd. All rights are reserved.