Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered...
Transcript of Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered...
![Page 1: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/1.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Neal JakelPartner, Strategy and Technology
Corn Fiber For Cellulosic Ethanol
![Page 2: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/2.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
FQT’s Technology & Engineering Expertise
The FQT Team
Corn Wet Milling / Ethanol / Biochemical Industry Expertise
20+ Chemical and Mechanical Engineers (50+ Employees)
Leading Nutritionist, QA/QC, Construction Management
HQ: Cedar Rapids, IA
Locations in Brazil and China
Engineering/Design
2.4+B gal/yr of Biofuels Utilize FQT Technology Systems
State-of-the-art Greenfield Biofuels/Biochemical Facility Design
Process Optimization / Integration / Commercialization
EPC / Turnkey Provider
![Page 3: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/3.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Partner Companies
![Page 4: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/4.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Corn Kernel Fiber for Cellulosic Ethanol
Fiber Types
Pericarp Fiber (course)
Fine Fiber (cell wall)
Fiber Make-up
C5 Sugars
C6 Sugars
Which fiber works best and how best to separate the fibers?
![Page 5: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/5.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Corn Kernel Fiber Technology Landscape
In-Situ conversion – comingled fermentation
Whole stillage conversion – excess “other” material
Wet cake conversion – cleaner stream
Fiber conversion pre or post fermentation
![Page 6: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/6.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
FQT’s Proven Technologies for
Wet Fiber Separation
Maximized Stillage Co-Products™
Fiber By-Pass™
![Page 7: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/7.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Fiber By-Pass (FBP)™ System
LiquefactionSeparation and Grind System
SGT™ and FBP™
Fermentation and Distillation
Current Decanters
Evaps
DDGS Drying
Syrup
Ethanol
Course Fiber
DDGS
Option
FBP™ Overview
4 systems in operations
Ethanol yield gain
Throughput gain >5%
Yields pure fiber stream
US Patents: 9,012,191 and 9,689,003
![Page 8: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/8.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
DDGS
10.0 lb/bu
34% Protein
7% Fat
Oil
1.0 – 1.2 lb/Bu
Clean Fiber
4.0 lb/bu
20% Protein
4% Fat
<2% starch
65% NDF
Fiber By-Pass (FBP)™ System Yields
Fluid-Quip, Inc. MZSA Screens
![Page 9: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/9.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Maximized Stillage Co-Products (MSC)™
LiquefactionFermentation
and DistillationEthanol
MSC™ SystemEvaps
Enhanced Oil Recovery
Protein Dryer
Current Decanters
DDGS Dryers
Mid-Pro DDG
50% Purity Protein
Fiber Separation
Course FiberMSC™ Overview
4 systems in operations, 3 under constr.
Throughput gain >10%
Yields high purity protein
Increased oil >1.2 #/bu
![Page 10: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/10.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
MSC™ Multi-Stag Washing Process
Whole Stillage
Whole Stillage washed 4 times
Course fiber separated in first 2 steps
Fine fiber separated is subsequent step
US Patent: 8,778,433 8,813,973 10,160,932 10,190,076 10,266,790 10,233,404Multiple Pending Applications
![Page 11: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/11.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
MSC™ System Yields
Protein
4.0+ lb/Bu
50% Protein
CGM+
Brewer’s Yeast
Mid-Pro DDG
5.0 lb/bu
38% Protein
6% Fat
Oil
1.1 – 1.3 lb/Bu
Clean Fiber
5.0 lb/bu
17% Protein
4% Fat Clean Fiber
Crude % 10
ADF % 17
NDF % 61
![Page 12: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/12.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Corn Kernel Fiber Technology Landscape
In-Situ conversion – comingled fermentation
Whole stillage conversion – excess “other” material
Wet cake conversion – cleaner stream
Fiber conversion pre or post fermentation
![Page 13: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/13.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Today
Ethanol facilities with
FQT’s MSC™ are realizing
a +$0.10 - $0.20/gal uplift
Tomorrow
Biorefinery will see
+$0.30 - $0.40/gal uplift –
untethered from regulatory
influences
![Page 14: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/14.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
1. Ready for Commercial Operations – proven full scale or pilot (scale up issues)
2. Equipment Design and Reliability – novel or not new or operating
3. Marketability of Products – volume and market demand
4. Intellectual Property Rights – FTO an absolute must have
5. Depth of Technology/Experience of Provider – proven record or open promises
6. Risk Adjusted Financial Analysis – proven product sales vs promise of value
Technology Selection Process for an Ethanol FacilityFQT White Paper, available at: www.Fluidquiptechnologies.com
![Page 15: Corn Fiber For Cellulosic Ethanol - Energy.gov...2019/09/08 · All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies,](https://reader035.fdocuments.net/reader035/viewer/2022071410/6104f55677d46975394237b1/html5/thumbnails/15.jpg)
All contents are to be considered confidential and proprietary work product of FQT. © 2019 Fluid Quip Technologies, LLC. All rights reserved.
Neal Jakel
Partner, Strategy and Technology
Thank You