Copyright © 2007 OSIsoft, Inc. All rights reserved. Ekho - MES Applications that leverages AF 2.0...
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Transcript of Copyright © 2007 OSIsoft, Inc. All rights reserved. Ekho - MES Applications that leverages AF 2.0...
Copyright © 2007 OSIsoft, Inc. All rights reserved.
Ekho - MES Applications that leverages AF 2.0
Yannick GalipeauInexcon Technologies
Patrick RamseyInexcon Technologies
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Agenda
Introduction ITI History Ekho Positioning
Welcome to EkhoSummary
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
ITI History
Founded in 2000 Head Quarters and R&D center located in Quebec Extensive experience in software development for the
Manufacturing Industry Extensive experience in Manufacturing processes Dedicated to providing applications that deliver bottom
line business results
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Ekho Positioning
Provides MES Applications (out-of-the-box) Production Management & Event Genealogy Quality and Specifications Management Downtime Tracking Efficiency Management \ OEE Lifecycle, Issue and Alarm Management Web Reports & Analytics tools
Work seamlessly with OSIsoft infrastructure Enables improvements in plant profitability and efficiency Provides a configurable tool offering rapid results
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Ekho Positioning (cont.)
Leverages Existing Systems in the mill/plant Roll Tracking and other Production/Finish product tracking systems LIMS and other Quality/SPC/SQC systems HR and Maintenance Management Systems
Other Secondary Applications Excel applications, Access and other limited use applications Secondary applications such as Time and Attendance, Material
Management, Injury and Accident Reporting
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Welcome to Ekho
Ekho Architecture Integrated with AF2.0 Ekho \ PI Notifications
Ekho Context Documents Ekho Functionalities & Solutions Values
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Ekho1.8.x Architecture
PI Servers (AF,PE,Batch,…)
Real-Time Data Sources
Ekho Server 1.8.x
Quality Tracking
Context Model Repository
Event & Alarm Listener
Event Genealogy & Dictionary
Ekho Applications Suite 1.8.xEfficiency \ Downtime Tracking
Product Tracking\ Event Genealogy
Ad-Hoc Analysis tools
ReportingLifecycle, Issue & Alarm Tracking
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Ekho2.0 Architecture
PI Servers
Real-Time Data Sources
Ekho Server 2.0
Quality \Specifications Management
Context Model extension
Event Genealogy & Dictionary
Ekho Applications Suite 2.0Efficiency (OEE) Production \
GenealogyAd-Hoc Analysis Tools
Reporting & Information panel
PI AF2.0Ekho Context
Model Repository
PI Notifications
AF2.0 Ekho Wrappers
Event & Alarm
Listener
Notifications Services
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Ekho2.0 Context Documents
•Operator screens provide better visibility to any production and process information
•Pre built context document model
•Documents collaboration
•Multi site connectivity
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Ekho2.0 Context Documents
•Manage all your event relation and real-time events
•Better visibility and control
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Ekho2.0 Gallery
Introducing the new Ekho User navigation Bars.
Including:
•Predefined gallery
•Predefined Context document model
•Predefined Report and Information panel wizard
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Quality Management
Track and monitor you product and process quality
• Apply product specs and recipes to production and alarm against out-of spec conditions • Automatically or manually capture quality information
– Reason Codes, Research Notes, Recipe, Batch and Production Information
•Capture and summarize manufacturing and quality data in the context of production
•Provides Comprehensive Analytical and Reporting Capabilities
•Generates Quality Alarms and Out of Spec conditions
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Quality Management Values
Increase quality production from enhanced real-time visibility• Reduce rejects / downgrades• Reduce customer complaints / returns• Avoidance of major quality event• Avoidance of product recall
Lower cost of quality• Data collection time reduction• Quality research time reduction
Product / process optimization• Better Products, Less time
, less rework
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Production Management
Production Management – improve such as TRACKING and GENEALOGY• Provides insight into how products flow through the plant by tracking production
against specifications, equipment and schedules. • Enables up and downstream traceability• Allows in-process scheduling changes to reduce WIP and overall inventory
Provides Comprehensive Product Genealogy Reporting and Analysis
• Detailed Tracking data for long term analysis
Birth History
Traceability overall Genealogy
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Production Management Values
Increase Schedule execution and accuracy from integrated product, quality and production tracking systems
• Reduction of overruns / shortages• Reduced inventory costs (raw materials, WIP, finished goods)• Faster, more accurate product changeovers
Detailed, easily accessible tracking and genealogy information
• Limit the scope of recalls and quarantines
• Automated recall / quarantine
• Quick response to customer issues
Production / Process optimization• Timely and Precise Material Staging
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Efficiency management (OEE)
Track and monitor production and your overall equipment effectiveness (OEE)
• Track downtime, waste, production counts, user-defined events
• Automatically or manually associate events with a specific cause on a real-time basis
Analyze equipment effectiveness based on reasons to identify root causes
• Summarize and analyze data in the context of production events for improvements
• Correlate events and reasons to actual production operations (real-time data)
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Efficiency management Values
Better utilize plant assets (people, equipment, materials) through a comprehensive view of overall equipment efficiency
• Get more for less production costs Identify and improve areas that are causing
operational inefficiencies• Minimize scheduled and unscheduled downtime
events• Reduce waste and rework• Improve machine run-time effectiveness
Make data-driven decisions on capital expenditures and process improvement investments
• Gain insight into production operations by shift, equipment or product
• Evaluate operations over any period of time• Link capital expenditures to expected profitability
improvements
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Copyright © 2007 OSIsoft, Inc. All rights reserved.
Summary
Knowledge and Experience Integration with OSIsoft infrastructure MES portfolio of cross industries Applications Path to the future for Ekho2.0 and AF2.0
Copyright © 2007 OSIsoft, Inc. All rights reserved.
Questions?
Come and see our solution in the Partner Expo
Questions?
Come and see our solution in the Partner Expo