Copy of Design Criteria Gold Plant Revisión a for Issue

7/23/2019 Copy of Design Criteria Gold Plant Revisión a for Issue

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000-4130-110-DSC-0002 PAGE 1 of 11

ERIA FOR HEAP LEACH / ADR / CYANIDE DESTRUCTION - M40000-4130-110-DSC-0002

Cerro Casale EPCM

M40000Compañia Minera Casale

2011-02-04

DESIGN CRITERIA VALUE UNIT

PERTIES

!o"

#ater Densit$ 1.00 %&'(

$

re speci+ic ,ensit$ 2.ils soli,s ,ensit$ 2.

E ORE HEAD ASSAY

0.4 &'t ore

0.01 &'t ore

0.0

1.3 &'t ore

GN FACTORS

ment ,esi&n +actor 1.2

,esi&n +actor 1.2

P LEACH

al )eap (eac" tonna&e 37007000 t

al (eac" soltion volme 437007000

moistre 2.0

atration .00

rain-,o6n resi,al moistre .00

in,a&e'evaporation losses 1.8

) C*(l&

ate (eac" c$cle e:traction;

0

0

10

8

(eac" NaCN consmption 0.1 %&'t ore

0.0 &'(

t'm3

t'm3

m3

m3'"

t NaCN Concentration /rri&ationon



000-4130-110-DSC-0002 PAGE 2 of 11


Cerro Casale EPCM


2011-02-04

ime a,,ition =as 100 Ca*> 2.2 %&'t ore

on o+ lime to trc% "ala&e 0.

"'" L&'() Solu!o"

a,,ition rate =as 100 NaCN> 0.14 %&'t ore

ant soltion ma: C tenor 40 ppm

PLANT

vaila?ilit$ 8

nal Pre&nant +lo6 +rom )( 7000

nal Pre&nant +lo6 to DR Plant 723

" l&'() Solu!o"

calant a,,ition rate

o" !" Colu"$ C!+(u!

on pmpin& - slrr$ soli,s 2

o" P+o&+!&$

on <$pe Cocont s"ell

e, !REE car?on moistre 4

ar?on Densit$ 0.

ate, in #ater car?on S.@. 1

) Solu!o" D!$+!uo+

ence time 1. min

late, Desi&n Aolme 1

te, Aolme 10

o" !" Colu" A#$o+!o"

ver$

8

8

1

8

m3'"

m3'"

&'m3

t'm3

t'm3

m3

m3



000-4130-110-DSC-0002 PAGE 3 of 11


Cerro Casale EPCM


2011-02-04

Desi&n Car?on &ol, loa, 3000 &'t car?on

late, minimm car?on a,vance rate; 8.0 t',

late, Desi&n ,vance rate 10.80 t',

te, Desi&n ,vance rate 12 t',

'++&" Solu!o"on to SR< 0.1

o" Colu"$

er o+ trains 4

s per train

n Sper+icial velocit$ 80

atin& temperatre 1 BC

:pansion 1. +actor

late, colmn cross sectional area 1.4late, Desi&n colmn ,iameter 4.3 m

te, Desi&n car?on capacit$ 12 t

mn +ree?oar, 0. m

late, Desi&n Colmn )ei&"t 2. m

te, Colmn Diameter 4. m

te, Colmn )ei&"t 4.0 m

o" S'&* S(+&&"

ie stream moistre 1

n openin& sie 3 mes" + Static Screens 2

late, Desi&n !lo6 =eac"> 31

te, capacit$ 31

n Sie 1. m : 3. m

o'#&# C'+o" T+'"$&+ Puo

n soli,s capacit$ 12 t

late, Desi&n volme 0

m3'"'m2

m2

m3'"

m3'"

m3



000-4130-110-DSC-0002 PAGE 4 of 11


Cerro Casale EPCM


2011-02-04

te, volme 0

&# C'+o" D&'&+!", S(+&&"

n apertre 4 mes"

re, screen operatin& time7 per ?atc" "

slrr$ soli,s 2

n +ee,7 per ?atc" =soli,s> 10 t

n +ee, rate =soli,s> .00 t'"te, screen capacit$ =soli,s> 4.3 t'"

n Sie 1.2 m : 2.4 m

&# C'+o" 5'$)!", S(+&&"

ie stream !REE moistre 1

n oversie soli,s retention 8. +raction

#ater Ratio 0. ratio

n apertre 3 mes"

re, screen operatin& time7 per ?atc" "

slrr$ soli,s 2

n +ee, =soli,s> 12 tn +ee, rate =soli,s> .00 t'"

te, screen capacit$ =soli,s> 4.3 t'"

n Sie 1.2 m : 2.4 m

o" A(!# 5'$) F&&# T'"6

n soli,s capacit$ 12 t


te, volme 0

o" 5'&+ C!+(u!

o" 5'&+ S&l!", T'"6

, +ines slrr$ soli,s to +ilter 2 6'6

on 6ater +lo6 10.08 t'"

ence time 24 "

nal Aolme 242


te, Aolme 18

m3

m3

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 5 of 11


Cerro Casale EPCM


2011-02-04

o" F!"&$ F!l&+ P+&$$

moistre 0.20 6'6

on +ines volmetric +lo6 rate 0.14

on +ines slrr$ S.@. 0.1

o+ !ilter Plate an, +rame + !ilters 1

atin& "ors "

late, Desi&n Aolme 0.03

te, Aolme 0.00

o'#&# ('+o"

on &ol, loa,in& +rom C/( 1 &'t car?on

on nominal a,vance rate +rom C/( 20 t',

18.3 t',

C/( car?on 11723 &',

C/( car?on 328 &',

on transport soli,s +raction 0.2

n a,vance rate 20 t',

te, a,vance rate 20 t',

o"$ F'(!l!!&$

er o+ c$cles per ,a$ 2 to 3

5'$) C!+(u!

A(!# 5'$)

)Cl

concentration 0.03 6'6

6as" +lo6 rate 2 A'"

on 3 A

Cl =100 stren&t"> per tonne car?on 10 %&'t car?on

(!# 5'$)

m3'"

t'm3

m3

m3



000-4130-110-DSC-0002 PAGE 6 of 11


Cerro Casale EPCM


2011-02-04

<$pe )Cl

concentration 0.03 6'6

6as" +lo6 rate 2 A'"

on 3 A

Cl =100 stren&t"> per tonne car?on 10 %&'t car?on

C'u$!( 5'$)

ic <$pe Na*)ic concentration 0.02 6'6

ic 6as" +lo6 rate 2 A'"

on 3 A

stic =100 stren&t"> per tonne car?on 120 %&'t car?on

'u$!( 5'$)

ic Na*)

ic concentration 0.02 6'6

ic 6as" +lo6 rate 2 A'"

on 3 A

stic =100 stren&t"> per tonne car?on 120 %&'t car?on

5'$) V&$$&l

tit$ 1

n car?on tonna&e 20 t

n e, Aolme 40

cit$ =eac"> 40

ct Ratio 4;1

late, Desi&n Diameter 2.34 m

late, Desi&n )ei&"t 8.34 m

te, Diameter 2.3 m

te, )ei&"t 8.4 m

5'$) / C'u$!( R!"$& M! T'"6tit$ 1

cit$ 3 A

late, Desi&n Capacit$ 120

te, Capacit$ 120

A(!# T'"6

tit$ 1

cit$ 3 A

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 7 of 11


Cerro Casale EPCM


2011-02-04


te, Capacit$ 120

o" C!+(u!

&+ S+!

rip <emperatre 0-0 BC

Cu S+!

rip Recoveries

80

t NaCN concentration 0.02

rip Soltion +lo6 rate 2 A'"

rip Dration 4 A

CN =100 stren&t"> per tonne car?on 1.0 %&'t car?on

u S+!

rip Recoveries

80

t NaCN concentration 0.02


rip Dration 4 A

CN =100 stren&t"> per tonne car?on 1.0 %&'t car?on

S+!

o+ Circit Pressre a,ra

<emperatre 14 BC

Pressre 0 %Pa

Au S+!


rip Dration 1 A

m3

m3



000-4130-110-DSC-0002 PAGE 8 of 11


Cerro Casale EPCM


2011-02-04

al on Car?on 40 &'t Car?on

rip Recover$

8.

8.

8.

8.

u S+!


rip Dration 1 A

al on Car?on 40 &'t Car?on

rip Recover$

82.

82.

82.

82.

S+! Solu!o"

a,,ition =100 NaCN ?asis> 12.30 %&'t car?on

t NaCN concentration 2 &'(

) a,,ition =100 Na*) ?asis> 32.0 %&'t car?on

t Na*) concentration 0.01 6'6

to (S tan% =+raction> 0.1 6'6

V&$$&l

tit$ 2

n Car?on (oa, =eac"> 20 t car?on'strip

n e, Aolme =eac"> 40

ct Ratio 4;1late, Desi&n Diameter 2.34 m

late, Desi&n )ei&"t 8.34 m

te, Diameter 2.3 m

te, )ei&"t 8.4 m

+! Solu!o" T'"6

tit$ 1

cit$ =eac"> 4 A


m3

m3



000-4130-110-DSC-0002 PAGE 9 of 11


Cerro Casale EPCM


2011-02-04

te, volme 10

+&,"'" Solu!o" T'"6

tit$ 1

cit$ =eac"> 4 A


te, volme 10

" Solu!o" T'"6

tit$ 1

cit$ =eac"> 1 A


te, volme 40

"'" Solu!o" T'"6

tit$ 1

cit$ =eac"> 1 A


te, volme 40

o" H&'!", S*$&

!o" H&' R&(o8&+* H&' E()'",&+

tit$ 2

,e soltion inlet temperatre 143 BC

,e soltion otlet temperatre 111. BC

si,e soltion inlet temperatre 0 BC

si,e soltion otlet temperatre 111. BC

)eat Capacit$ 4.18 %F'%&GH

an&er E++icienc$ 0.

late, "eat trans+er 37 %#

te, "eat trans+er capacit$ 37800 %#

!o" H&'!", H&' E()'",&+

tit$ 2

si,e soltion inlet temperatre 111. BC


,e soltion inlet temperatre 10 BC



an&er E++icienc$ HOLD 0.

m3

m3

m3

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 10 of 11


Cerro Casale EPCM


2011-02-04

late, "eat trans+er HOLD 2784 %#

te, "eat trans+er capacit$ HOLD 2700 %#

!o" H&'!", o!l&+

tit$ 1

r otpt capacit$ re5ire, HOLD 2700 %# ea.

Electric

o" R&,&"&+'!o"

te, Desi&n Car?on (oa, 32 t car?on ' ,

&# C'+o" D&'&+!", S(+&&"

- slrr$ soli,s 2

n 9tiliation 2 "',

late, screen capacit$ 1 t'"

te, screen capacit$ 1 t'"

re 3 mes"

n Sie 1. m : 4. m

o" R&'(!8'!o" :!l"

on +ee, moistre 4

ven o++ o+ car?on 100

$pe )oriontal

ation 24 "

ence time 1 min

ivation temperatre 0 BC

"opper capacit$ 32 t

on +ee, rate 17333 %&'"

te, Hiln Capacit$ 1700 %&'"late, )opper Capacit$ 4

te, )opper Capacit$ 2

o6er inpt re5ire, 100 %#" ' t car?on

2. M#

o6er inpt installe, 3.0 %#

o" :!l" M&+(u+* S(+u&+

3 sta&e

1 a&"ose

m3

m3



000-4130-110-DSC-0002 PAGE 11 of 11


Cerro Casale EPCM


2011-02-04

2

3

o" ;u&"() T'"6

te, Desi&n Soli,s Capacit$ 32 tlate, Desi&n Aolme 10

te, Aolme 120

o" A+!!o"!",

car?on a,,ition rate 0.038 t'"

car?on as o+ ,ail$ a,vance rate 3.3

car?on atc" sie 1 t

o"!", T'"6

nal tan% volme 3.8

late, Desi&n tan% volme 4.

te, tan% volme .0

o" T'"6 A,!'o+

e, po6er 2.0 %#

o" S!<!", S(+&&"

screen spra$ 6ater 2 +actor

nerate, car?on oversie recover$ 8.

n 9tiliation 24 "',

late, screen capacit$ 1333 %&'"

te, screen capacit$ 130 %&'"

re 3 mes"

n Sie 0. m : 1.3 m

o" Hol#!", T'"6

n& tan% soli,s +raction 0.2 6'6

te, Desi&n Soli,s Capacit$ 32 t


te, Aolme 10

ctivate, Car?one,

Slp"r /mpre&nate,e,

m3

m3

m3

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 12 of 11


Cerro Casale EPCM


2011-02-04

TRO5INNING

enc$ per pass;

8

8

8

8

,e loss 10

&&# Solu!o" Cool!", H&' E()'",&+

tit$ 1

si,e soltion inlet temperatre 10 BC


,e soltion inlet temperatre 111. BC



an&er E++icienc$ 0.

late, "eat trans+er 37884 %#te, "eat trans+er capacit$ 37000 %#

+o!""!", C&ll$

late, Desi&n !ee, Soltion !lo6 1720

+ <rains 2

+ 9nits per train 2

atin& "ors 23 "',

Aolta&e =recti+ier> 2 to A

oltion temperatre 0-0 BC

nt Densit$ 0.8

,e t$pe SS #ool

e t$pe SS Pnc" Plate

soltion +lo6 ' nit 2

o+ E# Cell Rect. Cat"o,e

m3',

'm2

m3'"



000-4130-110-DSC-0002 PAGE 13 of 11


Cerro Casale EPCM


2011-02-04

+ Cat"o,es ' Cell 1

sectional rea 1

2

e Pass retention time 1 "


te, Aolme 20

atin& time ?e+ore ,isc"ar&e 2 ,

+ E# cells ,isc"ar&e, per ,a$ 2

NERY

o#& 5'$) T'"6

e soli,s +lo6rate 8 %&',

e soli,s

e slrr$ 1 %&',

e ,ensit$ 2.03

e volme per E# ,isc"ar&e 0.0

late, Desi&n Aolme 0.104

te, Aolme 1

o#& 5'$) Pu o

te, Aolme 1

o#& Slu#,& F!l&+

t +ee, moistre 0.

e +ee, rate =to +ilter> 1 %&',

t Ca%e moistre 1

o+ !ilter Pressre

+ !ilters 1

late, Desi&n Capacit$ 211 %&',

te, Capacit$ 200 %&',

u+* R&o+!",

e +ilter ca%e to retort 114 %&',

e soli,s +raction 0. 6'6

m2

m3'"

m3

m3

t'm3

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 14 of 11


Cerro Casale EPCM


2011-02-04

e Mercr$ content 2 &'%&

+ 9nits 1

late, Desi&n Capacit$ 13 %&',

te, Capacit$ 130 %&',

!",

$ s" 0.04 6'6

0.0 6'6

spar 0.04 6'6

0.04 6'6

!", Fu+"'(&

ce <$pe /n,ction

er o+ !rnaces 1

+ee, to smeltin& +rnace 4 %&',

,e imprities +actor 1.

es per ,a$ 1 ?atc"',

te, Capacit$ 14 %&

Moul# T+oll&*

ar sie 00 *

Mol, <rolle$ Capacit$ ?ars

&+* A+&' S(+u&+

4 sta&e

1 /n,irect Con,enser

2 a&"ose

3

4

IDE DESTRUCTION

nt

ctivate, Car?one,

Slp"r /mpre&nate,e,

S*2'ir



000-4130-110-DSC-0002 PAGE 15 of 11


Cerro Casale EPCM


2011-02-04

10

,e ,estrction e++icienc$ 8

=Ca*> a,,ition 4.0

.

&$+u(!o" F&&# D!lu!o" T'"6

slrr$ soli,s 4 t'"

Slrr$ soli,s percent 0

t Soli,s +raction in !ee, Soltion <an% 0.4 6'6

Desi&n !ee, slrr$ +lo6rate 17 t'"

!ee, slrr$ ,ensit$ 1.34

ence time 10 min


te, Capacit$ 20

F&&# D!lu!o" T'"6 A,!'o+

e, po6er 108 %#

&$+u(!o" T'"6

slrr$ +lo6rate 1 t'"

retention time 0 min

slrr$ ,ensit$ 1.34


te, Capacit$ 1400

er o+ tan%s provi,e, 1

T'"6 A,!'o+ &+ T'"6

r to volme +actor 0.4

re, po6er %#' nit

e, po6er %#' nit

GENTS

t't CN#D

,,ition t't CN#D

t'm3

m3

m3

t'm3

m3

m3

%#'m3



000-4130-110-DSC-0002 PAGE 16 of 11


Cerro Casale EPCM


2011-02-04

CN ,estrction

o+ Sppl$ Elemental Slp"r

$ Stren&t" 100

er$ Mo,e

S.@. 0.82

r ca%e to S*2 conversion ,esi&n +actor 0.

Slp"r Consmption 47482 %&

8 ppm

0.

n S*2 re5ire, 71 %&',

n Slp"r Ca%e re5ire, 47482 %&',

&e Capacit$ ,a$s

late, Desi&n Capacit$ 3te, Stora&e Aolme 00

o, o+ Preparation Melt an, rn

r !el Diesel

Consmption 10 %&'"

438

48

2 psi

30 psi

u M&'!$ul!)&CN Destrction

mption Estimate, 1.84 t't CN #D

ration <an% 8

&itator 4 H#

n& <an% 8

p) Control

)u+ D!o!#& - SO2

21 t tan%er 'container trc%

t'm3

n CN<*<(

CN#D

'CN<otal

m3

m3

n S*2 Pro,ction %&'" S*

2

te, S*2 Pro,ction %&'" S*

2

eliver$ pressre

te, S*2 ,eliver$ pressre

m3

m3

# L!& - C'>OH?2



000-4130-110-DSC-0002 PAGE 17 of 11


Cerro Casale EPCM


2011-02-04

$

e lime availa?le Ca* +raction 0.

?les 0.24

sla%in& e++icienc$ 1

D!$+!u!o"

e, Ca* 6ei&"t +raction to lime loop 0.1 6'6

(oop Capacit$ +actor mltiple

n& <an% Desi&n Capacit$ 24 "

late, Desi&n <an% Aolme 143

te, Aolme 1

Loo T'"6 A,!'o+

e, po6er 83 %#

6 L!!", S'!o"

on soli,s +raction to lime trc%s 0.3 6'6 (imin& Station Consmption 43. tp"

n& <an% Desi&n Capacit$ 24 "


te, Aolme 140

6 L!!", T'"6 A,!'o+

e, po6er 83 %#

#& Solu!o" - N'CN

@ol, leac"in& &ent

$

,e mi: stren&t" 20

,e Soltion S.@. at 20 1.10

n NaCN consmption 1227138 %&',

n& tan% Desi&n Capacit$ 1 ,

Concentrator Sla%in&mill

m3

m3

m3

m3

Concentrator Mi:in&Station

t'm3



000-4130-110-DSC-0002 PAGE 18 of 11


Cerro Casale EPCM


2011-02-04


te, Aolme 13

!( So#' - N'OH

Consmption 47388 %&',

o+ Sppl$ Soltion

$ Stren&t" 0

er$ Mo,e

es per ,a$ 2

te, Mi: atc" Sie 330 %&

ic mi: stren&t" 20

ic Soltion S.@. at 20 1.22

te, Aolme

n& <an% Desi&n Capacit$ 1. ?atc"es

te, Aolme 12

o()lo+!( A(!# - HCl

Car?on 6as"

Consmption =at 100> 7121 %&',

o+ Sppl$ Soltion

$ stren&t" 3

er$ Mo,e 2 t tan%er trc%

on S.@. 1.1

n Capacit$ 1 ,eliver$

tora&e <an% Capacit$ 28

te, Aolme 30

e Stren&t" 0.003 6'6

m3

m3

Car?onstrippin&'6as"


t'm3

m3

m3

t'm3

m3

m3



000-4130-110-DSC-0002 PAGE 19 of 11


Cerro Casale EPCM


2011-02-04

('l'"

ntiscalant

calant mi: stren&t" 100

Consmption 1 %&

o+ Sppl$ Soltion

er$ Mo,e 1 t isotainer er$ stren&t" 100

on S.@. 1

n Capacit$ 1 ,eliver$

&e <an% Capacit$ 1.2

te, Aolme 1.2

o!", Colu"$

er o+ trains =<rain > 1

er o+ trains !tre =<rain > 1

s per train

nal !lo6 Jear 1 to Jear .

n !lo6 Jear 1 to Jear 4.3

ation +or Nominal !lo6 .3

ation +or Desi&n !lo6

nal !lo6 +ter Jear 1

n !lo6 +ter Jear 102

n !actor 1.2

nal !lo6 +or Desi&n 102

n !lo6 Rate 122.4

rate per <rain 1.2

rate per <rain =!tre> 1.2

mm reclaim s$stem tiliation 0.

0.0

t'm3

m3

m3

m3'"

m3'"

m3'"

m3'"

m3'"

m3'"

m3'"

m3'"

te, nominal reclaim s$stemion - Jear 1-



000-4130-110-DSC-0002 PAGE 20 of 11


Cerro Casale EPCM


2011-02-04

sper+icial velocit$ in car?on colmn

atin& temperatre -1 BC

:pansion 1. +actor

re, colmn cross sectional area 0.8

n colmn ,iameter 1.11 m

te, Soltion Retention <ime in Colmns 2.00 min

n car?on capacit$ 3. t

pan,e, Car?on ?e, "ei&"t 3. m

n,e, Car?on ?e, "ei&"t .3 m

mn +ree?oar, 0.2 m

n Colmn )ei&"t .1 m

ion Aolme .1

mn Resi,ence <ime min

l Circit Resi,ence <ime 2 min

te, Colmn Diameter 1.2 m

te, Colmn )ei&"t .0 m

o!", C'+o" T'"6

n& tan% soli,s +raction 0.2 6'6

s Capacit$ 3. t

n !actor 1.2

n Soli,s Capacit$ 4.2 t

n Aolme 21

te, Aolme 20

o!", C'+o" D&l!8&+* Pu$

Seal 6ater 0.

m3'"'m2

m2

m3

m3

m3



000-4130-110-DSC-0002 PAGE 21 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces

* *6nerKs =CMC> /npt A Aenasale C Calclate, < <es

P MEC - Process /npt M Ma

D MEC - *t"er ,isciplines /npt R Re&

VALUE UNIT SOURCE COMMENTS

1.00 %&'( P

2. *2. P

0.4 &'t ore * per !S9 Mine Plan 10%tp,-6SPLv2

0.01 &'t ore < Cerro Casale - Mercr$ Data - F. Ro?ertson

0.0 * per !S9 Mine Plan 10%tp,-6SPLv2

1.3 &'t ore * 2008-0-2 Mine Plan

1.2 P

1.2 P

37007000 t * 1007000 t',

437007000 * 000 m3'"

2.0 * ,r$ ?asis

.00 D ,r$ ?asis

.00 D ,r$ ?asis

1.8 D

0 <'P

0 P assme, - test6or% re5ire,

10 <'P

8 <'P ase, on 13 ,a$ leac" recover$ avera&e o+ *1-4

0.1 %&'t ore <'P net o+ cre,it +or SR<-recovere, CN

0.0 &'( *'<'P

t'm3

t'm3

m3

m3'"



000-4130-110-DSC-0002 PAGE 22 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




2.2 %&'t ore <'P

0. P alance to (S tan%

0.14 %&'t ore P <otal to P(S tan%7 SR< rec$cle, c$ani,e alrea,$ incl

40 ppm * ase, on /,esol Report

8 P

7000 C !rom )( 6it" 8 availa?ilit$

723 C <o DR plant 6it" 8 availa?ilit$

A'P &'m3 o+ total ?arren soltionI <$picalI test6or% re5ire,

2 P <ar&et slrr$ soli,s +or pmpin& car?on satrate, in

Cocont s"ell

4 P

0. P

1 P

1. min P

1 C

10 P

8 P <$picalI a6aitin& test6or%

8 P <$picalI a6aitin& test6or%

1 P <ES<#*RH RE9/RED

8 P & C/C recover$ assme, similar to &ol,

m3'"

m3'"

&'m3

t'm3

t'm3

m3

m3



000-4130-110-DSC-0002 PAGE 23 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




3000 &'t car?on * <est6or% Re5ire,

8.0 t', M Calclate, ?ase, on ,esi&n loa,in& o+ & ' t Car?on

10.80 t', C

12 t', P

0.1 P ase, on ma: C pro,ction rate +rom )( an, C/(

4 P

*

80 P

1 BC P

1. +actor P

1.4 C4.3 m C

12 t P

0. m P

2. m C

4. m P

4.0 m P

1 P

3 mes" P2 P

31 C

31 P

1. m : 3. m A

12 t P Selecte, to matc" ,ail$ a,vance rate

0 C ase, on car?on at transport soli,s +raction

m3'"'m2

m2

m3'"

m3'"

m3



000-4130-110-DSC-0002 PAGE 24 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




0 P

4 mes" P

" P Selecte, to complete screenin& in 1 s"i+t

2 P

10 t P

.00 t'" C4.3 t'" P

1.2 m : 2.4 m A

1 P

8. +raction P

0. ratio P ppro: 3&pm 6as" ' tonne car?on

3 mes" P 0 o+ car?on sie =30 mes">

" P Selecte, to complete screenin& in 1 s"i+t

2 P

12 t P.00 t'" C

4.3 t'" P

1.2 m : 2.4 m A

12 t P Selecte, to matc" ,ail$ a,vance rate

41 C ase, on car?on at transport soli,s +raction

0 P

2 6'6 P

10.08 t'" M

24 " P

242 C

281 C

18 P

m3

n,er+lo6 appro:imates car?on +ines &eneration - ta%enrate

m3

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 25 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




0.20 6'6 P

0.14 M

0.1 M

Plate an, +rame P1 P

" P Sie to operate ,rin& ,a$ s"i+t onl$

0.03 C !or one press operation per ,a$

0.00 P

1 &'t car?on P Mine Plan Jr 1- vera&e

20 t', P t C/( plant availa?ilit$ =82>

18.3 t', C t DR plant availa?ilit$

11723 &', C

328 &', P ase, on Cleaner <ails anal$sis7 assmin& 100 leac"

0.2 P

20 t', P

20 t', P

2 to 3 P C/C an, C/( car?ons are to ?e strippe, separatel$

)Cl P

0.03 6'6 P

2 A'" P

3 A P

10 %&'t car?on C

m3'"

t'm3

m3

m3



000-4130-110-DSC-0002 PAGE 26 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




)Cl P

0.03 6'6 P

2 A'" P

3 A P

10 %&'t car?on C

Na*) P0.02 6'6 P

2 A'" P

3 A P

120 %&'t car?on C

Na*) P

0.02 6'6 P

2 A'" P

3 A P

120 %&'t car?on C

1 P

20 t P ase, on se5ential 6as" o+ C/( an, C/C car?on

40 C

40 C

4;1 P

2.34 m C

8.34 m C

2.3 m P

8.4 m P

1 P

3 A P Sie, +or 1 ,esi&n ?atc" 6as"

120 C

120 P

1 P

3 A P Sie, +or 1 ,esi&n ?atc" 6as"

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 27 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




120 C

120 P

0-0 BC * *6nerKs E:perience

P

P

80 *'P *6ner E:perience ' (iteratre

P

0.02 P

2 A'" P

4 A P

1.0 %&'t car?on C

P

P

80 * *6ner E:perience ' (iteratre

P

0.02 P

2 A'" P

4 A P

1.0 %&'t car?on C

Pressre a,ra P

14 BC P

0 %Pa P

2 A'" P

1 A P

m3

m3



000-4130-110-DSC-0002 PAGE 28 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




40 &'t Car?on P

8. M Calclate, ?ase, on +ee, an, resi,al loa, on car?on

8. P Set to e5al strip e++icienc$



2 A'" P

1 A P

40 &'t Car?on P

82. M Calclate, ?ase, on +ee, an, resi,al loa, on car?on




12.30 %&'t car?on C Set ?ase, on tar&et c$ani,e concentration

2 &'( P

32.0 %&'t car?on C Set ?ase, on tar&et castic concentration

0.01 6'6 P

0.1 6'6 P

2 P

20 t car?on'strip P Selecte, to matc" C/( ,esi&n ,ail$ a,vance rate

40 C

4;1 P2.34 m C

8.34 m C

2.3 m P

8.4 m P

1 P

4 A P Sie, +or 1 ,esi&n ?atc" strip

10 C

m3

m3



000-4130-110-DSC-0002 PAGE 29 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




10 P

1 P


10 C

10 P

1 P


40 C

40 P

1 P


40 C

40 P

2 P *ne per eltion colmn

143 BC P

111. BC P

0 BC P ssmin& minimal losses +rom E# temperatre o+ 0-

111. BC C ssmin& constant "eat capacit$7 "ot si,e ,< O col, si,

4.18 %F'%&GH P

0. P Consi,erin& avera&e e++icienc$ 6it" partiall$ +ole, e:c

37 %# C

37800 %# P

2 P *ne per eltion colmn

111. BC P

13. BC P

10 BC P

13. BC C ssmin& constant "eat capacit$7 "ot si,e ,< O col, si,

4.2 %F'%&GH P

0. P Consi,erin& avera&e e++icienc$ 6it" partiall$ +ole, e:c

m3

m3

m3

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 30 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




2784 %# C

2700 %# P

1 P S"are, ?et6een C/C an, C/( soltion "eatin&

2700 %# ea. P <o matc" "eat re5ire, in soltion "eat e:c"an&er

Electric P

32 t car?on ' , P <otal C/( an, 0 o+ C/C ,esi&n loa,s

2 P

2 "', P Colmns emptie, se5entiall$

1 t'" C

1 t'" P


1. m : 4. m A

4 P

100 P o+ )& on car?on volatilie,

)oriontal P

24 " P Continos operation

1 min P

0 BC *

32 t P <otal o+ C/C an, C/( ,ail$ ,esi&n loa,s

17333 %&'" C

1700 %&'" P4 C

2 P

100 %#" ' t car?on P

2. M# C Consi,er

3.0 %# C

3 sta&e P

a&"ose P

m3

m3



000-4130-110-DSC-0002 PAGE 31 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




P

P

32 t P <otal o+ C/C an, C/( ,ail$ ,esi&n loa,s10 C Aolme at 3 soli,s

120 P

0.038 t'" M

3.3 C E5al to amont lost as +ines

1 t P ma: 2 ?atc"es per ,a$ or minimm 1 t per ?atc"

3.8 C

4. C

.0 P

2.0 %# P

2 +actor P : times mass o+ 6ater vs car?on

8. P to simlate 2. +ines &eneration t"ro&" %iln - applie,

24 "', P

1333 %&'" C

130 %&'" P


0. m : 1.3 m A

0.2 6'6 P

32 t P <otal o+ C/C an, C/( ,esi&n loa,s

10 C Aolme at 2 soli,s

10 P

ctivate, Car?one,

Slp"r /mpre&nate,e,

m3

m3

m3

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 32 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




8 P

8 P

8 P

8 P

10 P *:i,ation at ano,es

1 P

10 BC P

0. BC C

111. BC P

0. BC C

4.2 %F'%&GH P

0. P

37884 %# C37000 %# P

1720 C 1 A at 0 m3 ' A =40 t Car?on - C/C an, C/( ,esi&n

2 P

2 P

23 "', P llo6in& 1 "or per ,a$ +or empt$in& an, +ls"in&

2 to A P

0-0 BC P

0.8 P

SS #ool P

SS Pnc" Plate P

2 C

Rect. Cat"o,e P

m3',

'm2

m3'"



000-4130-110-DSC-0002 PAGE 33 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




1 P

1 P

2 P

1 " P

2 C

20 P

2 , P Eac" cell 6ill ?e ta%en ot o+ service an, cleare, once

2 P <rain 7 Cell 1 an, <rain 7 Cell 2 or <rain 7 Cell 2 an,

8 %&', M

M

1 %&', M /ncl,in& soltion +rom 6ater ?lastin&

2.03 M

0.0 C

0.104 C

1 P

1 P

0. P

1 %&', M

1 P

Pressre P

1 P

211 %&', C

200 %&', P

114 %&', M

0. 6'6 M s per tar&et ca%e moistre

m2

m3'"

m3

m3

t'm3

m3

m3

m3

m3



000-4130-110-DSC-0002 PAGE 34 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




2 &'%& M

1 P

13 %&', C

130 %&', P

0.04 6'6 P o+ ,r$ sl,&e 6ei&"t

0.0 6'6 P o+ ,r$ sl,&e 6ei&"t

0.04 6'6 P o+ ,r$ sl,&e 6ei&"t

0.04 6'6 P o+ ,r$ sl,&e 6ei&"t - ma$ nee, to a,jst +or "i&" copp

/n,ction

1

4 %&', M

1. P

1 ?atc"', P

14 %& P

00 * P <ro$ *

?ars P

4 sta&e P

/n,irect Con,enser P s )& Retort o++ &as treatment - ma$ ?e part o+ )& reto

a&"ose P

P

P

P

ctivate, Car?one,

Slp"r /mpre&nate,e,

S*2'ir



000-4130-110-DSC-0002 PAGE 35 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




10 P

8 P

4.0 P C C$ani,e <reatment manal

. <

4 t'" M

0 M

0.4 6'6 < <est6or% - S@S (a?s - ?ase, on limitin& s"ear stress +o

17 t'" M

1.34 M

10 min P

232 C

20 P

108 %# P

1 t'" M

0 min P

1.34 M

1384 C

1400 P

1

0.4 P

%#' nit C

%#' nit P

t't CN#D

t't CN#D

t'm3

m3

m3

t'm3

m3

m3

%#'m3



000-4130-110-DSC-0002 PAGE 36 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




CN ,estrction P

Elemental Slp"r P

100 P

P ssme, - Con+irmation re5ire, +rom arric% Prc"asi

0.82 P ssme, - Con+irmation re5ire, +rom Aen,or

0. P

47482 %& C

8 ppm < S@S7 Project 118-004-report 37 Fanar$ 2010 =8 C

0. < S@S7 Project 118-004-report 37 Fanar$ 2010 =38 C

71 %&', C Stoic"iometric Consmption at 100

47482 %&', C

,a$s P

3 C00 P

Melt an, rn A

Diesel A

10 %&'" A

438 C at 24 "r continos operation

48 P

2 psi C

30 psi P

CN Destrction P

1.84 t't CN #D P !rom stoic"iometric re5irement

8 C

4 H# C

8 C

p) Control P


t'm3

t 0 o+ covertion to S*2

m3

m3

%&'" S*2

%&'" S*2

ac%p o+ S*2 +or c$ani,e ,estrction

m3

m3



000-4130-110-DSC-0002 PAGE 37 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




P

0. P

0.24 P

1 P

0.1 6'6 P

mltiple P mltiple o+ nominal +lo6

24 " P

143 C

1 P

83 %# P

0.3 6'6 P43. tp" M

24 " P

1103 C

140 P

83 %# P

@ol, leac"in& &ent P

P

20 P

1.10 P

1227138 %&', P

1 , P

Concentrator Sla%in&mill

m3

m3

m3

m3

Concentrator Mi:in&Station

t'm3



000-4130-110-DSC-0002 PAGE 38 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




133 C

13 P

P

47388 %&', M

Soltion *

0 *

P ssme, - Con+irmation re5ire, +rom Aen,or

2 P

330 %& P

20 P <$pical mi: stren&t"

1.22 P

P

1. ?atc"es P

12 P

Car?on 6as" P

7121 %&', C

Soltion P

3 *

2 t tan%er trc% P ssme, - Con+irmation re5ire, +rom Aen,or

1.1 P t 3 6'6

1 ,eliver$ P

28 C

30 P

0.003 6'6 P Dilte, at point o+ se

m3

m3

Car?onstrippin&'6as"

N*<E - Diltin& concentrate, castic is a "i&"l$ e:ot"ere5ire, in e5ipment ,esi&n


t'm3

m3

m3

t'm3

m3

m3



000-4130-110-DSC-0002 PAGE 40 of 11

ION - M40000-4130-110-DSC-0002

Data Sorces




P

-1 BC P

1. +actor P

0.8 C

1.11 m C

2.00 min P

3. t P

3. m C

.3 m C

0.2 m P

.1 m C

.1 C

min C

2 min C

1.2 m P

.0 m P

0.2 6'6 P

3. t P !or 1 CN Moppin& Colmn

1.2 P

4.2 t C

21 C Aolme at 2 soli,s

20 P

0. P o+ pmp volmetric +lo6

m3'"'m2

m2

m3

m3

m3



SULPHUR REQUIREMENTS

Slu++* F&& #

Slurry 747 Mass Balance

Ore 1782 t! 1782 "es#$n %r#ter#a

S&l#!o 40 ' 0 "es#$n %r#ter#a

Soluc#&n 2782 (3! 1782 8)964

"#s*on#+#l#!a! 8 "%

Slurry ,otal 44720 t! 37

17 t- 17484 t-

S.G. Slurry 1.23 1.34

Slurry /olu(e 36)439 t! 26)7581)518 t- 1)115

D&$!," C+!&+!'

Al 0 Al 40

% A" 839.8 560 **( % A" es 85' !el % ,otal

CN To'l @== 7@ ,estor

eacc#&n u(#ca

C'$& 1

at#o . "es#$n %r#ter#a

a. 560 5)5 26892 1 : 87)187)992 71.0

64

PM S 32

32

S +&u&+!#o o+ #' >&$&u& o&+'?

=91== >6 SO2 / #? 82.829 3264 : 43784.0 >6, S/#?

0.80 %on;ers#&n

R&u&+!#o 44@2 6, S/#

S° 2.27 ton/h

SO2 3.6 ton/h

Horno de Regeneración

32t! 1.739130435

1.6M-t 2.782608696

2.1M

2.5M

500 $-

Poer #n < to =eat fro( 20 to 100>% 58.2 0.1164 <-$ %ar+on

Poer to -eat fro( 100 to 700>% 265.8 0.5316 <-$ car+on

Poer e?u#re! to e;a*orate 437 0.874 <-$ car+on

Poer A;a#la+le 136 0.272 <-$ car+on

1.794KWh/kg Caron

1.794 M-ton %ar+on

1.3t-

2.4M

!etai"#$%to de Sodio

&a"e de C'$c#$o

% a !estrucc#&n

Post @eac- ,- 24

747t-

40'

SG 1.34 1.07

Slurry 1868 t-

Solut#on 1121 (3-

%yan#!e 839.800 $(3

%onsu(*t#on 1.939 t,% A" Esteo?u#o(Ctr#co

Cian#ro a e$i(inar 941 $ -

"e acuer!o a la ta+la 1) el consu(o !e Meta+#sulDto !e so!#o ser !e 1.82 t-

,#e(*o 1 !

a2S2O5 43)785 $!

43.8 t!

0.20 *re*arac#&n

SG 1.34

Soluc#&n F a2S2O5 218)926 $ total!

219t!

"ens#!a! Slurry 1.05

)o$#(en *+a 2,-(3/d

(3 a2S2O

1 ! 208 44 600 26)271

2 ! 416 88 600 52)542

)o$#(en 0rearación 69 (3 o(#nal 8 -orasH

=" 1 1

actor !#seIo 1

= 4.5(

" 4.5 (

Ho$ding ank 69 (3 69.3 (3 o(#nal

1 ! =" 1 1

actor !#seIo 1

actor ,ra+aJo 1 Mantener un 20' !e ;olu(en re(anente antes !e tras;as#Jar el otro estan?ue.

= 4.5(

" 4.5 (

C'$c#$o de gitador

factor 0.059 (3 Se to(a co(o referenc#a 1l a$#ta!or 4171AGK061 P" 41391100001AH

4

C'$c#$o de o(a"

lo Meter#n$ Pu(* 69.3 (3!8.7(3- 7.2

7.3 Se to(a co(o *ro(e!#o !e otro calculo !el Strea( 738.

lo ,ransfer Pu(* 8.7(3- Est#(a una -ora la trasferenc#a

7.3

Area Su(* Pu(* 8.7(3- Est#(ac#&n

Elution Exchanger -,

146 Electro#nn#n$

143 1, &S

146 111

61

1-, 111

CN- J SO2 J O

2 J H

2O OCN- J H

2SO

4

, SO2 /, CN 5AD

SO2+&u&+!#o o+ #'

>, SO2 / #? >6 SO

2 / #?

PM SO2

PM O2

SO2 +&u&+!#o o+ #'

#thor5"es!e testor LProJect11955004 e*ort 3) anuary 2010L

Copy of Design Criteria Gold Plant Revisión a for Issue

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Transcript of Copy of Design Criteria Gold Plant Revisión a for Issue