Copper Shielded Battery CableHigh Performance

Flexible

Prestolite Wire Brand copper shielded battery cables are designed to meet the needs of today's vehicle requirements for hybrid, plug-in hybrid, and electric propulsion systems, as well as numerous other AC and DC applications. These cables are available in a variety of performance categories in thin and thick wall constructions for the most demanding operating temperature environments from 125°C to 225°C, and voltages up to 1500V.

Prestolite Wire has been a market leader in the engineering development and manufacturing of high performance wire and cable since 1911, serving the needs of global transportation and industrial customers.

Applications• High Voltage Propulsion Systems

• Battery Pack Interconnect

• Inverter to Electric Motor

• Electric Power Steering

• Electric Braking

• Electric Air Conditioning

Features• Insulation Choices including EPDM and XLFE

• Copper Conductors

• Operating Temperature: 125°C, 150°C, 200°C, 225°C

• Excellent Fluid, Abrasion, and Cut-thru Resistance

• Safety of Cross-Linked Products

• RoHS Compliant

Compliance• Meets and exceeds the following requirements:

• ISO 6722

• ISO 19642 (2018)

• GMW15839

Thin -wall Constructions*

Nominal Conductor

Size (mm2)

Maximum Conductor Diameter

(mm)

Core Cable OD

(mm)

Maximum Braided

Core Diameter

(mm)

Nominal Jacket

Thickness (mm)

Finished Cable OD

(mm) min max min max

3 2.4 3.1 3.4 4.0 0.4 4.2 4.8 4 2.8 3.4 3.7 4.3 0.4 4.5 5.1 5 3.1 3.9 4.2 4.8 0.6 5.4 6.0 6 3.4 4.0 4.3 4.9 0.6 5.5 6.1 8 4.3 4.6 5.0 5.8 0.65 6.5 7.1

10 4.5 5.3 6.0 6.8 0.65 7.5 8.1 12 5.4 5.8 6.5 7.3 0.65 8.0 8.6 16 6.3 6.4 7.2 8.0 0.8 9.0 9.6 20 6.9 7.0 7.8 8.6 0.8 9.6 10.2 25 7.8 7.9 8.7 9.5 0.9 10.7 11.3 30 8.3 8.7 9.6 10.4 0.9 11.6 12.2 35 9.0 9.4 10.4 11.2 1.0 12.6 13.2 40 9.6 10.0 11.1 11.9 1.0 13.3 13.9 50 10.5 11.0 12.2 13.0 1.1 14.6 15.2 60 11.6 12.0 13.3 14.1 1.1 15.5 16.3 70 12.5 13.0 14.4 15.2 1.1 16.6 17.4

Thick -wall Constructions*

Nominal Conductor

Size (mm2)

Maximum Conductor Diameter

(mm)

Core Cable OD

(mm)

Maximum Braided

Core Diameter

(mm)

Nominal Jacket

Thickness (mm)

Finished Cable OD

(mm) min max min max

3 2.4 3.8 4.1 4.7 1.0 6.1 6.7 4 2.8 4.0 4.4 5.0 1.1 6.6 7.2 5 3.1 4.5 4.9 5.5 1.1 7.1 7.7 6 3.4 4.6 5.0 5.6 1.1 7.2 7.8 8 4.3 5.0 5.9 6.7 1.2 8.5 9.1

10 4.5 5.9 6.5 7.3 1.2 9.1 9.7 12 5.4 6.6 7.4 8.2 1.3 10.2 10.8 16 6.3 7.7 8.3 9.1 1.3 11.1 11.7 20 6.9 8.1 9.1 9.9 1.4 12.1 12.7 25 7.8 9.4 10.4 11.2 1.4 13.4 14.0 30 8.3 9.7 10.9 11.7 1.5 14.1 14.7 35 9.0 9.6 11.6 12.4 1.5 14.8 15.4 40 9.6 11.2 12.4 13.2 1.5 15.6 16.2 50 10.5 11.5 13.5 14.3 1.6 16.7 17.5 60 11.6 13.4 14.6 15.4 1.6 17.8 18.6 70 12.5 13.5 15.5 16.5 1.6 18.9 19.7

* Conductor stranding available per customer application requirements