Conveyor Operation, Maintenance, & Technical...

PSI Conveyor Operation, Maintenance, & Technical Manual Process Solutions International Rev 006 08/11/2014

Company Propriety and Confidential

7519 Prairie Oak Dr. Houston TX, 77086 281-893-4774 office 281-893-1027 fax www.psimax2000.com

Conveyor Operation, Maintenance, & Technical Manual

Document File: CM-001

Revision

Number

Date of

Revision Description of Revision Revision Author

DRAFT 10/3/13 Draft Daniel Vasquez

1 10/21/13 Approved copy Daniel Vasquez

2 10/24/13 Added lifting procedures and more parts list details. Daniel Vasquez

3 11/11/13 Included drive options page in section 7.2. Daniel Vasquez

4 3/19/14 Included pull switch option section Daniel Vasquez

5 7/24/14 Added Warranty D. Vasquez

6 8/11/14 Section 4.1 added horn and beacon info. D. Vasquez


CM-001 Company Propriety and Confidential

Table of Contents

1.0 SAFETY

2.0 WARRANTY

3.0 LIFTING PROCEDURE

4.0 INSTALLATION PROCEDURE

4.1 FINAL ASSEMBLY 4.2 FIRST RUN

5.0 STARTUP PROCEDURE

6.0 ROUTINE MAINTENANCE

7.0 SHUT DOWN AND STORAGE

7.1 EMERGENCY SHUTDOWN 7.2 EXTENDED SHUTDOWN 7.3 STORAGE

8.0 TECHNICAL MANUAL CONTENTS

8.1 GENERAL DESCRIPTION 8.2 GENERAL ARRANGEMENT DRAWING

9.0 PARTS LIST

10.0 INSPECTION AND TESTS

11.0 CERTIFICATION(S)

12.0 ADDITIONAL DRAWINGS, DIAGRAMS, ETC.

13.0 EMERGENCY STOP OPTION (WITH HORN, PULL CABLE, LIGHT)

14.0 CONTACT INFORMATION



1.0 Safety

General safety rules and warnings This manual contains important information concerning installation, operation, and proper maintenance of your Process Solutions Screw Conveyor. To prevent injury to personnel or equipment damage, this manual should be read by those responsible for the installation and operation of the PSI Screw Conveyors. In addition, the safety precautions below should be followed at all times. 1. Follow your companies LOCK-OUT/TAG-OUT Procedures before performing any

maintenance.

2. Inspect equipment for damages, loose fittings, safety guards (if applicable), and proper installation.

3. Wear proper PPE based on your companies Personal Protective Equipment and Safety procedures.

4. When lifting equipment, ensure proper lift points are used. Use properly rated slings that are capable of handling the equipment.

5. Screw conveyors shall not be operated unless the conveyor housing completely encloses the moving elements and all power transmission guards are in place. The following warning signs (see CEMA Safety Label Sheets SC-2 and SC-3) are attached to all conveyor housings in locations as specified. Signs should not be removed from housings or be painted over! Replacements can be ordered from the Conveyor Equipment Manufacturer's Association (CEMA).

6. Do not overload the conveyor or use it for anything but its intended use.

7. Feed openings for shovel or other manual or mechanical equipment shall be constructed in such a way that the conveyor rotating and moving parts are enclosed and restricts access to conveyor.

***NO ATTEMPT SHOULD BE MADE TO STOP A ROPE OR HOSE OR ANY

OTHER OBJECT ONCE IT HAS BEEN WRAPPED AROUND A MOVING SCREW!!!



2.0 Warranty

Warranty Terms and Conditions The MAX2000

®, MAKDADDY

®, and Vak

® name are registered trade names of Kelbro, Inc dba

Process Solutions International (PSI). Their use is reserved by Kelbro, Inc. dba Process Solutions International (PSI) and applicable laws. It shall not be used without permission and written authorization from Kelbro, Inc. dba Process Solutions International (PSI).

Terms of Sale Any terms and conditions contained in any purchase order or other form of communication from PSI’s customers, which are additional to or different from these terms and conditions, shall be deemed rejected by PSI unless expressly accepted in writing by PSI. In general, no modification, amendment, waiver or other change of any of these terms and conditions or attachments hereto, or of any of PSI’s right or remedies thereunder, shall be binding on PSI unless expressly accepted in writing by PSI’s authorized officers. No course of dealing, usage of trade or course of performance shall be relevant to explain or supplement any of these terms and conditions. If any document issued by any party hereto is sent by facsimile or another form of electronic document transmission, the parties hereto agree that (a) the copy of any such document printed on the facsimile machine or printer of the recipient thereof is a counterpart original copy thereof and is an “writing”, (b) an electronically stored and reproduced copy of any such document shall be deemed to be legally sufficient evidence of the terms of such document for all purposes. Delivery; Risk of Loss All sales are F.O.B. PSI’s plant or other point of shipment designated by PSI. Shipping dates are estimates only which are not guaranteed and are based upon prompt receipt from Buyer of all necessary shipping and other information. PSI reserves the right to make delivery in installments, all installments to be separately invoice and paid for by Buyer when due per invoice, without regard to subsequent deliveries. Delivery of equipment to a commercial carrier at PSI’s plant or other loading pint shall constitute delivery to Buyer, and any risk of loss and further cost and responsibility thereafter for claims, delivery, loss or damage, including, if applicable, placement and storage, shall be borne by Buyer. When equipment is delivered by PSI’s truck, unloading at Buyer’s dock shall constitute delivery to Buyer. Claims for shortages or other errors in delivery must be made in writing to PSI within ten (10) days after receipt of shipment and failure to give such notice shall constitute unqualified acceptance and a waiver of all such claims by Buyer. Claims for loss or damage to equipment in transit by common carrier must be made to the carrier and not to PSI. Freight and handling charges by PSI may not reflect actual freight charges prepaid to the carrier by PSI due to incentive discounts earned by PSI based upon PSI’s aggregate volume of freight tendered to a carrier or when a carrier must be used which charges a rate which is different than the rate upon which PSI’s freight and handling charges were based. When shipments are delivered in PSI’s private trucks, Buyer will be charged an amount approximating the prevailing common carrier rate. Excusable Delays; Force Majeure PSI shall not be liable for any ordinary, incidental, or consequential loss or damage as a result of PSI’s delay in or failure of delivery or installation due to (i) any cause beyond PSI’s reasonable control, (ii) an act of God, act of the Buyer, embargo or other government act, authority, regulation or request, fire, theft, accident, strike, slowdown, or other labor disturbance, war, riot, delay in transportation, or (iii) inability to obtain necessary labor, material, components, or facilities. Should any of the aforementioned events of force majeure occur, PSI, at its option, may cancel Buyer’s order with respect to any undelivered equipment or extend the delivery date for a period equal to the time lost because of delay. Notice of such election shall be given promptly to Buyer. In the event PSI elects to so cancel the order, PSI shall be released of and from all liability for failure to deliver the equipment, including, but not limited to, any and all claims on behalf of Buyer for lost profits, or any other claim of any nature which Buyer might have. If shipping or progress of the work is delayed or interrupted by Buyer, directly or indirectly, Buyer shall pay PSI for all additional charges resulting therefrom.



Storage If the equipment is not shipped within fourteen (14) days after notification has been made to Buyer that it is ready for shipping, for any reason beyond PSI’s control, including Buyer’s failure to give shipping instructions, PSI may store the equipment at Buyer’s risk and expense in a warehouse or on PSI’s premises, and Buyer shall pay all handling, transportation and storage costs at the prevailing commercial rates promptly following PSI’s submission of invoices for such costs. Warranty Period PSI warrants the products manufactured under the Kelbro register trade name mentioned above to be free from defects in materials and workmanship and to conform to PSI written specifications for a period of 12 months from the date of manufacture. Warranty Remedies If, prior to expiration of the foregoing applicable warranty period, any of such products shall be proved to PSI’s satisfaction to be defective or nonconforming, PSI will repair or replace such defective equipment or components thereof, F.O.B. PSI’s plant or other destination designated by PSI, or will refund or provide Buyer with a credit in the amount of the purchase price paid therefore by Buyer, at PSI’s sole option. Buyer’s exclusive remedy and PSI’s sole obligation under this warranty shall be limited to such repair or replacement, F.O.B. PSI’s plant or other destination designated by PSI, or refund or credit by PSI, and shall be conditioned upon PSI’s receiving written notice of any defect within a reasonable period of time (but in no event more than thirty (30) days) after it was discovered or by reasonable care should have been discovered. In no event shall PSI’s liability for such defective or nonconforming products exceed the purchase price paid by Buyer therefore. Exclusions This warranty does not (i) cover shipping expenses to and from PSI factory or other destination designated by PSI for repair or replacement of defective equipment or any tax, duty, custom, inspection or testing fee, or any other charge of any nature related thereto, nor does it cover the cost of disassembling or removing defective equipment or reassembling, reinstalling, or testing repaired or replaced equipment or finishing the reinstallation thereof, (ii) apply and shall be void with respect to equipment operated in excess of rated capacity or otherwise not in accordance with installation, maintenance, or operating instructions or requirements, to equipment repaired or altered by others than PSI or PSI’s authorized service agencies, or to equipment which was subjected to abuse, negligence, misuse, misapplication accident, damages by circumstances beyond PSI’s control, to improper installation (if by others than PSI), operation, maintenance or storage, or to other than normal use or service, and (iii) apply to equipment or components not manufactured by or for PSI. With respect to equipment or components not manufactured by PSI, PSI’s warranty obligations shall in all respects conform and be limited to the warranty actually extended to PSI by its suppliers, but in no event shall PSI’s obligation be greater than those provided under PSI’s warranty set forth in this section. The fore going warranties are in lieu of all other express and implied warranties (except title0, including, without limitation, the implied warranties of merchantability and fitness for a particular purpose. No employee, representative, or agent of PSI other than an officer of PSI is authorized to alter or modify any provision of this section or to make any guarantee, warranty, or representation, express or implied, orally or in writing, which is contrary to the foregoing. Any description of the equipment, whether in writing or made orally by PSI or PSI’s agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets or similar material used in connection with Buyer’s order are for the sole purpose of identifying the equipment and shall not be construed as an express warranty. Any suggestions by PSI or PSI’s agents regarding use, application or suitability of the equipment shall not be construed as an express warranty unless confirmed to be such in writing by PSI’s authorized officer. Consequential Damage Disclaimer



PSI’s liability with respect to equipment proved to its satisfaction to be defective within the warranty period shall be limited to repair, replacement or refund as provided hereof, and in no event shall PSI’s liability exceed the purchase price of the equipment involved. Kelbro shall not be subject to any other obligations or liabilities, whether arising out of breach of contract, warranty, tort (including negligence) or other theories of law, with respect to equipment sold or services rendered by PSI, or any undertakings, act or omissions relating thereto. Without limiting the generality of the foregoing, PSI specifically disclaims any liability for property or personal injury damages, penalties, special or punitive damages, damages for lost profits or revenues, loss of use of equipment or any associated equipment, cost of capital, cost of substitute products, facilities or services, downtime, shutdown, or slowdown costs, or for any other types of economic loss, and for claims of Buyer’s customer for any such damages. PSI shall not be liable for and disclaims all consequential, incidental and contingent damages whatsoever. Even if the repair or replacement remedy shall be deemed to have failed of its essential purpose under section 2-719 of the uniform commercial code, PSI shall have no liability to Buyer for consequential damages, such as lost profits, lost revenue, damage to other equipment or liability or injury to a third party. Indemnification by Buyer Buyer shall indemnify, hold harmless, and defend PSI and PSI’s employees and agents from and against any and all damages, liability, claims, losses and expenses (including reasonable attorneys’ fees, court costs, and out-of-pocket expenses) arising out of or resulting in any way from claims by customers of Buyer or third parties against PSI alleging a breach of contract or warranty by PSI to the extent that such damages, liability claims, losses and expenses which may be payable by PSI to Buyer pursuant to the and as limited by PSI’s warranty and damage obligations as contained hereof so as to effectively limit Kelbro’s obligations to customers of Buyer or third parties to those set forth. Return of Equipment No equipment or part shall be returned to Kelbro without written authorization and shipping instructions first having been obtained from PSI under the company’s Return Policy. Return Policy:

Client/Customer requests an RMA from Sales Department

Sales shall issue an RMA with an assigned number along with the Product Warranty information and a quote for replacement cost.

Client/Customer issues a Purchase Order to PSI (pending evaluation), with the RMA properly filled in.

Product is returned back to PSI at Client/Customers expense with all RMA documents for reference. If the product is warrantied, then the freight cost will be credited back.

An evaluation will be conducted to determine warranty status.

If product is not returned within 30 days of issued RMA, then an invoice will be issued regardless of warranty status.

A copy of the evaluation is available upon request.



3.0 Lifting Procedure

Extreme care must be taken to prevent damage when moving assembled conveyors or components. Use properly rated slings that are capable of handling the equipment. 1. Spreader bars with slings are the recommended support method for lifting.

2. When lifting equipment, ensure proper lift points are used.

3. Unsupported span should be no greater than 12 feet.

4. Unusually heavy items such as drives or gates shall be considered when choosing support

points because of load balance and their bending effect.

NEVER LIFT A CONVEYOR WITH ONLY ONE SUPPORT POINT.

4.0 Installation Procedure

After proper fitting or placement of the equipment, ensure that the power source is isolated and locked out before proceeding. Check for installation of any safety equipment (if applicable) such as, belt guards, coupling guards, horns, beacons, pull cords, etc. PSI does not install conveyors. Therefore, it is the responsibility of the contractor, installer, or owner/user to install, operate and maintain the conveyor and/or components in a manner so as to comply with OSHA and all State and Local laws and ordinances. Check all assemblies or parts with shipping papers and inspect for damage. Specifically, check for dented or bent troughs, bent flanges, bent flights, bent pipe or hangers or other damaged parts. If any components are damaged in transit or as received, claims should be filed immediately with the carrier.

FAILURE TO PROPERLY INSTALL, OPERATE AND MAINTAIN CONVEYORS AND/OR

COMPONENTS CAN CAUSE SEVERE INJURY.

1. Use proper tools and methods in installation of screw conveyors to prevent injury.

2. Place conveyor troughs in proper sequence with inlet and discharge spout properly located.

3. Connect the trough flanges loosely. Do not tighten bolts.

4. Align the trough bottom center-lines perfectly using piano wire (or equivalent). Tighten flange bolts. Tighten all anchor bolts.

Pre-assembled conveyors are match marked as shown above. Conveyors purchased as parts while not match marked are field assembled in the same manner.

5. After trough assembly, assembly of conveyor screws should always begin at the thrust end.

Most screw conveyors can be designed with little thought given to thrust as the thrust force in an ordinary screw conveyor is moderate and commonly used screw conveyor drives will accommodate thrust in either direction. The direction of thrust in a screw conveyor or feeder is opposite to the flow of material being conveyed. If the unit does not require a thrust unit, assembly should begin at the drive end. If a thrust end is designated, assemble trough end and



thrust bearing. Insert the drive shaft in the end bearing. Do not tighten set screws until conveyor assembly is completed.

6. Place the first screw section in the trough, slipping the drive shaft into the pipe end. Secure

tightly with coupling bolts.

7. If supporting lugs on ends or flights are used, install so these are opposite the carrying side of the flight.

8. Place a coupling shaft into the opposite end of conveyor pipe.

9. Install and tighten coupling bolts. Insert coupling shaft into hanger bearing and clamp hanger to trough.

10. Assemble, alternately, conveyor screws, couplings and hangers until all screws are installed.

a. With Hangers: Assemble screw sections so that flight at each end is approximately 180

o from ends of flight adjacent sections. Also, adjust conveyor screw and thrust

unit so that hangers are equally spaced between adjacent screws.

b. Without Hangers: (Close Coupled) Assemble screws so that flight at adjoining ends of screw sections align to produce a continuous surface.

NOTE: If the conveyor is ordered as Shop Assembled/Disassembled for shipment, the coupling holes will have been drilled in assembly to allow for flight alignment.

11. Remove hanger clamps and bolt hanger to trough with the bearing centered between

conveyor screws. Prior to installing inlets, trough covers, etc. make sure that all foreign material, debris, nuts, bolts, etc. are removed from the conveyor.

4.1 Final Assembly

1. Install trough covers in proper sequence keeping the batten in the proper direction.

Handle covers with care to avoid warping or bending.

2. Attach covers to troughs with fasteners provided.

3. Install drive package at proper location and in accordance with separate drive

instructions provided.

4. With Estop, Horn, and Beacon (if applicable): Follow wiring diagram at the end of this manual. The Horn and Beacon devices are typically installed at or near the starter and are wired into the starter.



NOTE: Once the start button is pressed, the beacon light and horn will turn on immediately and the conveyor has a 10 second delay as a safety feature before it starts to turn.

NOTE: Reducers are shipped without oil. Check that all bearings are lubricated (see Lubrication Guide after the next section).

4.2 First Run

Check screw rotation for proper direction of material travel after electrical connections have been made, but before putting product into the conveyor.

If necessary, reconnect electrical leads to reverse rotation of motor to provide proper direction of travel of product in the conveyor.

1. Run the conveyor dry (without product) for a period of 6 to 10 hours.

2. Check for alignment.

3. Re-adjust hanger bearings if necessary and make sure all connections are fastened

and tightened properly.

Bearings are normally lubricated at the factory with a Shell Aluania #2 grease for sizes up to 5" bore and above a 5" bore with Mobil Mobilux #2EP.

4. Re-lubricate with lithium-base grease or grease which is compatible with original

lubricant and suitable for bearing service.

Lubrication Guide (Read Preceding Paragraphs before Establishing Lubrication Schedule) Suggested Lubrication Period in Weeks Hours

Run Per Day

1 to 250 RPM

251 to 500 RPM

501 to 750 RPM

751 to 1000 RPM

1001 to 1500 RPM

8 16 24

12 12 10

12 7 5

10 5 3

7 4 2

5 2 1

Only personnel completely familiar with these precautions should be authorized to operate the conveyor(s). Failure to follow the precautions can cause severe injury and/or damage to the equipment. ALWAYS operate the conveyor(s) in accordance with instructions in this bulletin and the warning labels as shown and described in this bulletin

5.0 Startup Procedure

Before proceeding, check all fasteners to make sure that they are tight and that all parts are secure prior to continuing.

With this inspection complete, check motor rotation to assure that product will be conveyed toward the discharge point of the units.



During operation, it is recommended that the conveyor system be inspected for leaks and noises. If you discover a leak, turn off and lock out the motor, so that it cannot be turned back on during maintenance, inspect and tighten or replace any faulty fasteners. During the shutdown, inspect all internal fasteners in the hangers to assure the hanger bearings are tight and are providing proper alignment of the screw. Also, inspect the hanger bearings for excessive wear. If excessive wear is present, then replace hanger bearing, to maintain proper screw alignment.

6.0 Routine Maintenance

Use proper lock-out/tag-out precautions when performing maintenance.

Once the unit is placed into full operation, a Preventative Maintenance Program should begin. This program should include regular inspection set up on a periodic basis.

The Preventive Maintenance Program should include a general inspection of:

Screw flight and hanger bearings for possible damage and/or wear.

Loose, worn and/or damaged coupling bolts.

Guards are all in place and properly installed.

Re-lubrication schedule.

Seals for leakage.

Shafts for wear or elongation in the bolt hole and check for run-out.

Troughs for excessive wear or buildup.

Bearings for operating temperature, signs of wear (noise) and lubrication.

Drives

V-belts of V-belt drives for wear on belts and proper tension.

Roller chains or chain drives for lubrication and proper tension.

Oil in gearbox.

Check sheave alignment.

Practice good housekeeping. Keep the area around the conveyor and drive equipment clean and free of obstacles to provide easy access and to avoid interference with the function of the conveyor and drive.

To replace conveyor screw sections, follow all safety procedures and proceed as follows:

1. Removal of a section, or sections, usually must proceed from the end opposite the

drive. Make sure drive and electrical power are disconnected before starting to disassemble.

2. Remove the trough end, section of screws, coupling shafts and hangers until all sections have been removed or until the damaged or worn sections are reached and removed.

3. To reassemble, follow the above steps in reverse order.

4. Quick disconnect screws can be removed at intermediate locations without first removing adjacent sections.

Replacement parts can be identified from a copy of the original shipping list, invoice or drawing.



7.0 Shut down and Storage

7.1 Emergency Shutdown

An emergency shutdown may be necessary to clear obstructions or to replace damaged or worn components.

1. LOCKOUT/TAGOUT ALL POWER.

2. Remove all covers.

5. Remove all obstructions and product from conveyor.

6. Inspect all components for damage or wear. Check conveyor components in accordance with the Maintenance Section of this document.

7. Replace all damaged or worn components. Replace conveyor components in accordance with the Assembly Section of this document.

8. Turn drive unit by hand to check for alignment and obstructions.

9. Replace all covers and guards.

10. Restart conveyor in accordance with the Operation Section of this document.

7.2 Extended Shutdown

An extended shutdown may be necessary if the conveyor is not in operation for a long period of time.

1. Operate conveyor until all product is removed.

2. LOCKOUT/TAGOUT ALL POWER.

3. Remove all covers.

4. Remove all obstructions and product from conveyor.

5. Inspect all components for damage or wear. Check conveyor components in accordance with the Maintenance Section of this document.

6. Replace all damaged or worn components. Replace conveyor components in accordance with the Assembly Section of this document.

7. Lubricate drive and all bearings in accordance with manufacturer’s instructions.

8. Coat all exposed metal surfaces with rust preventative.

11. Rotate screws by hand every week. Screws may sag and permanently deform if not rotated.

NOTE: When operation is to resume, restart conveyor in accordance with the Operation Section of this document.



7.3 Storage

1. Protect conveyor from weather, moisture and extreme temperatures. DO NOT use coverings that promote condensation.

2. Coat all exposed metal surfaces with rust preventative.

3. Rotate screws by hand every week. Screws may sag and permanently deform if not rotated.

NOTE: When operation is to resume, restart conveyor in accordance with the Operation Section of this document

8.0 Technical Manual Contents

8.1 General Description

A screw conveyor is one of the oldest and most economical methods of handling bulk materials. Items ranging from packaging peanuts to drill cuttings are moved with conveyors. A screw conveyor consists primarily of an auger that rotates in a stationary trough or tube. Materials placed in the trough are moved along its length by rotation of the flights and is supported by trough end plates with bearings and hanger bearings to maintain proper alignment. Inlets, outlets, gates and other accessories control the material and its disposition. Screw conveyors handle almost any bulk material efficiently and economically. A system can be comprised of a single stand-alone unit or a configuration of a multitude of units with other associated components performing together.

DESIGN FEATURES

Screw conveyors move materials either horizontally or on an incline. They are used to distribute, collect or mix. With the proper covers and gaskets, they are easily made dust or weather tight. Screw conveyors are set up to either pull or push, depending on the relationship between the drive and discharge location. Standard augers (or screws) are a 1:1 relationship between the diameter and pitch of the flighting. For example, a standard 12” diameter conveyor has a 12” pitch on the flights. By altering the pitch of the flighting, you can increase or decrease the amount of product conveyed per revolution. In addition to merely moving product, screw conveyors can be obtained that will mix or blend. Both left and right-handed helixes are available to tailor a system to each application.



The following features are included with all PSI Screw Conveyors:

Drive Section: The conveyor section, which has the gearbox and motor mounted, either directly to or in closest proximity to it. This section consists of the drive and all of its components, trough end plate, screw, trough, and cover. For a pulling conveyor, a discharge spout will be fixed to the trough, typically close to the drive to maximize conveying length.

Mid-Section: The conveyor section, that couples to the drive section when 3 or more sections are being joined together. It consists of a trough, screw, cover, hanger frame, hanger bearing, and coupling shaft. The mid-section contains the least number of parts. (Some conveyor configurations may not have this section).

Tail Section: The conveyor section, which is the “terminal end” of the system. It will have the discharge spout, when set up as a pushing system. This section is the farthest away from the drive section and will follow any mid sections. The tail section consists of all the same components as the mid-section plus; a trough end flange, waste pack seal, tail shaft and the idle end bearing. The idle end bearing can be mounted either directly to the trough end plate or a pillow block bearing can be used. (In some conveyor configurations this may be the same as the Drive Section.)



8.2 General Arrangement Drawing

CONVEYOR DRIVE OPTIONS



1

2

4

5

6

7

8

9

10

12

11

13

3

14

15

16

17

18

19

20

21

2

2

30

2

3

GU

ARD

REM

OVED

TO

SH

OW

DETAIL

TRO

UG

HEN

D V

IEW

27

24

28

29 25

TRO

UG

HEN

D P

LATE

26

31

32



9.0 Parts List

The general arrangement drawings shown in this manual reflect a belt driven conveyor. Other than the

belts, the main components in the parts list remains the same for each drive option.

DWG. # Description Quantity per Section

0001 ELECTRIC MOTOR 1

0002 MOTOR MOUNT, SC DRIVE 1

0003 BELT/BELTS VARIES

0004 DRIVE BUSHING 1

0005 DRIVE SHEAVE 1

0006 DRIVEN BUSHING 1

0007 DRIVEN SHEAVE 1

0008 GEARBOX 1

0009 TROUGH END PLATE 2

0010 DISCHARGE SPOUT 1, TYP

0011 TROUGH VARIES

0012 SCREW/AUGER VARIES

0013 COVER VARIES

0014 DRIVE SHAFT 1

0015 HANGER FRAME VARIES

0016 HANGER BEARING VARIES

0017 COUPLING SHAFT VARIES

0018 SUPPORT FOOT VARIES

0019 TAIL SHAFT 1

0020 SCM BEARING 1

0021 WASTE PACK SEAL 1

0022 SCREW BOLT 8

0023 BELT GUARD 1

0024 TROUGH END BOLT 8

0025 TROUGH END GASKET VARIES

0026 TROUGH END PLATE BOLT VARIES

0027 GEARBOX ADAPTER 1

0028 LOCK WASHER VARIES

0029 HEX HEAD NUT VARIES

0030 NYLOCK NUT 4

0031 LOCK WASHER 8

0032 HEX HEAD NUT 8

A screw conveyor section is defined as one trough section. The items listed above, as variable, change as the overall length and diameter of the screw system changes.



DWG. # Part Description Quantity per Section

0001 ELECTRIC MOTOR 1

0002 MOTOR MOUNT, SC DRIVE 1

0003 BELT 3

0004 DRIVE BUSHING 1

0005 DRIVE SHEAVE 1

0006 DRIVEN BUSHING 1

0007 DRIVEN SHEAVE 1

0008 GEARBOX, FALK 4307J 1

0009 TROUGH END PLATE 1

0010 DISCHARGE SPOUT 1

0011 TROUGH 1

0012 SCREW/AUGER 1

0013 COVER 1

0014 DRIVE SHAFT 1

0015 SNAPRING 2

0022 SUPPORT FRAME 1

0023 GRATE 1

0024 GRATE BOLT 6

0025 GRATE NUT 6

0026 GRATE LOCK WASHER 6

0028 TYPE "E" BEARING 1

0029 DUST SEAL PLATE 1

0030 SCREW BOLT 4

0031 BELT GUARD, FALK 1


0033 TROUGH END GASKET 1

0034 TROUGH END PLATE BOLT 4

0035 FALK 4307J BUSHING 1

0036 LOCK WASHER 10

0037 HEX HEAD NUT 10

0038 NYLOCK NUT 4

0039 LOCK WASHER 4

0040 HEX HEAD NUT 4

0041 COVER CLAMP 6

18" CONVEYOR DRIVE SECTION

BRANDT/TUBOSCOPE VETCO INC.JCP 1/23/03

1

2

3

4 5

6 7

8 9 33 10 11 12

14

15 28 29 32 34 35 38 39 40

22

24 25 26 30

31

36 37 32

41

DRIVE SECTION




0011 TROUGH 1

0012 SCREW/AUGER 1

0013 COVER 1

0016 HANGER FRAME 1

0017 HANGER FRAME BOLT 4

0018 HANGER FRAME NUT 4

0019 HANGER FRAME L/W 4

0020 HANGER BEARING 1

0021 COUPLING SHAFT 1


0023 GRATE 1

0024 GRATE BOLT 6

0025 GRATE NUT 6


0030 SCREW BOLT 4



0036 LOCK WASHER 10


0038 NYLOCK NUT 4

0039 LOCK WASHER 4

0040 HEX HEAD NUT 4

0041 COVER CLAMP 6

18" CONVEYOR MIDDLE SECTION


11 12

13

16

17 18 19

20

21

22

23

24 25 26

41

30 38

32 36 37

33

MID SECTION




0011 TROUGH 1

0012 SCREW/AUGER 1

0013 COVER 1

0016 HANGER FRAME 1

0017 HANGER FRAME BOLT 4

0018 HANGER FRAME NUT 4

0019 HANGER FRAME L/W 4

0020 HANGER BEARING 1

0021 COUPLING SHAFT 1


0023 GRATE 1

0024 GRATE BOLT 6

0025 GRATE NUT 6


0030 SCREW BOLT 4



0036 LOCK WASHER 10


0038 NYLOCK NUT 4

0039 LOCK WASHER 4

0040 HEX HEAD NUT 4

0041 COVER CLAMP 6

18" CONVEYOR END SECTION


9 33

11 12

13

16

17 18 19

20

21

22

23

24 25 26

27

29

42

30 38

32 36 37

39 40

43

41

END SECTION



10.0 Inspection and Tests

SEE ATTACHED (if applicable)

11.0 Certification(s)


12.0 Additional drawings, diagrams, etc.




13.0 Emergency Stop Option (With Horn, Pull Cable, Light)

PULL SWITCH



CONTACT YOUR PSI SALES REP FOR PRICING



HORN



14.0 Contact Information

Replacement parts for PSI SUPPLIED equipment can be ordered from Process Solutions International or any of their agents, worldwide. Please include the model number if possible. To order parts or to receive technical support via telephone, contact Process Solutions International using the information listed below.

Process Solutions International

A Division of Kelbro, Inc.

7519 Prairie Oak Drive

Houston, TX 77086

(281) 893-4774; FAX (281) 893-1027

Conveyor Operation, Maintenance, & Technical...

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