Conv y 01 · 2019. 3. 12. · 11.8 – 19.7” Max. rewind diameter Ø300 – 400 mm subject to web...

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Converting Made Easy 01

Transcript of Conv y 01 · 2019. 3. 12. · 11.8 – 19.7” Max. rewind diameter Ø300 – 400 mm subject to web...

  • Converting Made Easy 01

  • Converting Made Easy 03Grafisk Maskinfabrik02

    Grafisk Maskinfabrik, commonly known as GM, has provided converting solutions for the label industry for four decades. GM is a family-owned company, building on the traditional values of Danish design and solid craftsmanship with a backbone of 40 years of experience in providing solutions for customers in the label industry worldwide. The company is firmly grounded by knowledge and insight of the graphic business and continuously works towards the goal of “Making Converting Easy”.

    Even though GM is a global player on the labelling market with agents worldwide and offices in Denmark, Italy, US and Chile, all machines are developed, designed, produced and assembled in the small town of Birkerød just outside Copenhagen. The core product and flagship of the company is the DC platform, a converting portfolio that comes in four sizes with a vast number of options and can run either inline or offline with your press of choice.

    More than four decades in finishing.

    IndexIntroducing the new DC350

    DC330

    DC500

    DC330MINI

    DC330MINIflex

    DC330NANO

    Featured Options

    DC330HYBRID

    LC330

    FB330 Standalone

    DC330FB

    SC330

    XP500

    HS30

    ETV330/515

    Inspection machines

    Inspection options

    UC500

    Roll handling equipment

    PNT160

    Auxiliary equipment

    Solar products

    Configuration examples

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  • Converting Made Easy 05Grafisk Maskinfabrik04

    INTRODUCING DC350 The new benchmark in the

    The NEW DC350. Grafisk Maskinfabrik (GM) has launched a new premium finishing line – the DC350.

    Get the best in fast and automated converting. Built with semi-rotary in varnish and die cutting as standard. Upgrade with value options like multilayer labels and laser die cutter.

    Take your factory to the industry 4.0 level

    This machine combines development work with proven product features. High speed, semi-rotary varnish, job automation and finally in-line compatible with all major digital press.

    The NEW DC350 definitely sets a new benchmark in the label world.

    SPECIFICATIONS METRIC IMPERIAL

    Web width 200 – 350 mm 7.9 – 13.8”

    Substrate 50 – 200 μm

    DIE STATIONSemi-rotary speed 72 m/min 236 ft/min

    Full-rotary speed 90 m/min 295 ft/min

    Die plate size 50,8 x 558,8 mm 2 - 22”

    REWINDERDiameter max. Ø700 mm 27.6"Core diameter 25,4 – 152,4 mm 1 – 6"UNWINDERDiameter max. Ø1000 mm 39.4"

    Core diameter 76,2 mm 3"

    Unwind max. weight 350 Kg 770 lbsFLEXO STATIONPrint cylinder size Ø228,6 – 482,6 mm 9 –19”Spot varnish option with registration and slow runSLITTING STATIONKnife type Pneumatic crush, shear or razorMin. distance crush 12,7 mm 0.5"Min. distance shear 10 mm 0.4"POWER/AIRPower / Air 3x 400V+N+PE, 32A, 6 barDimensions (WxDxH) 5,4 x 1,8 x 1,7 mExhaust Ø100 mm, 800 m3/h. Outside.

    industry Take your factory to the next level.

    NEW platform fully modular for added flexibility

    Jumbo roll unwinder with integrated roll lift

    Semi-rotary flexo

    GM SmartLam Multilayer option

    GM Automatic Slitting Station option

    GM Turret option

    STORCK Rotary Screen option for tactile labels

    Web-advance for fast roll change

    Runs inline with GM flat bed hotfoil unit

    Fully customizable and upgradeable

    Easy web access and maintenance

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    NEW!

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    DC330Semi-rotary Label Finishing

    GM’s DC series has been in the market for the past 15 years. The DC330 is a fully integrated web finishing line for varnish, lamination, die-cutting and slitting of digitally printed labels. All DC’s are prepared for both off-line and in-line operation with a digital press. The in-line interface includes remote start, stop and pause of the digital press from the DC’s touch screen.

    The lines come with a number of options; laser die cutting, hot and cold stamping, screen printing, automatic knife box, 100% inspection, web-to-sheet mode (conveyors) and more. As standard, the machine operates in blank label mode, full rotary mode, semi-rotary mode and re-register mode for digital finishing.

    SPECIFICATIONS METRIC IMPERIAL

    Web width 50 – 330 mm 2 – 13”

    Substrate 50 – 200 μm

    DIE STATIONSemi-rotary speed 50 m/min (65*) 164 ft/min (213*)

    Full-rotary speed 72 m/min 236 ft/min

    Die plate size 50 – 558,8 mm 2 – 22”

    REWINDERDiameter max. Ø500 mm 19.7”

    Core diameter 25 – 152 mm 1 – 6”

    UNWINDERDiameter max. Ø700 mm 27.6”

    Core diameter 76,2 or 152,4 mm 3 or 6”

    LASER DIEPower 100, 150, 250 or 400W

    Laser type Single head pulsed CO2Laser spot size 350 μm

    FLEXO STATIONPrint Cylinder size 228 – 482,6 mm 9 – 19”

    Spot varnish option with registration and slow run

    SLITTING STATIONKnife type Pneumatic crush, shear or razor

    Min. distance crush/razor 12,7 mm 0.5”

    Min. distance shear 10 mm 0.4”

    POWER/AIRPower / Air 3x400V+N+PE, 32A, 6 bar

    Dimensions (WxDxH) 4,0 x 1,3 x 1,7 m

    Exhaust Ø100 mm, 800 m3/h. Outside.

    * with Productivity Pack

    DC500Wide Web Semi-rotary Finishing

    The DC500 offers maximum flexibility with fast and easy job changes between 330 mm and 500 mm web. The DC500 converting line has one distinct feature that makes it special: It runs web widths ranging from 515 mm down to 100 mm. In addition to this, the modular set-up of the DC500 makes it easy to add sections like e.g. the hot foil. So when investing in a new line, instead of having to guess about future needs - just prepare for it with the DC500. As your print-jobs change, your finishing line should not have to. The DC500 gives you huge flexibility on web sizes. The DC500 is a long-term investment for your current and future needs.

    SPECIFICATIONS METRIC IMPERIAL

    Web width 100 – 500 mm 4 – 20”

    Substrate 50 – 200 μm

    DIE STATION

    Semi-rotary speed 32 m/min (45*) 105 ft/min (148*)

    Full-rotary speed 72 m/min 236 ft/min

    Die plate size 50 – 558,8 mm 2 – 22”

    REWINDERDiameter max. Ø500 mm 19.7”

    Core diameter 25 – 152 mm 1 – 6”

    UNWINDERDiameter max. Ø600 mm 23.6”

    Core diameter 76,2 or 152,4 mm 3 or 6”

    FLEXO STATIONPrint cylinder size 254 – 482,6 mm 9 – 19”

    Spot varnish option with registration and slow run

    SLITTING STATIONKnife type Pneumatic crush, shear or razor

    Min. distance crush/razor 12,7 mm 0.5”

    Min. distance shear 10 mm 0.4”

    POWER/AIRPower / Air 3x400V+N+PE, 63A, 6 bar

    Dimensions (WxDxH) 5,0 x 1,3 x 1,7 m

    Exhaust Ø100 mm, 800 m3/h. Outside.

    * with Productivity Pack

    Converting Made Easy 07

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    XP500Cardboard Finishing

    SPECIFICATIONS METRIC IMPERIAL

    Web width 500 mm 20”

    Substrate 80 – 500 μm

    Speed Up to 72 m/min Up to 236 ft/min

    Die cut repeat range 50 – 558,8 mm 2 – 22”

    Max unwind diameter Ø1200 mm (external unw. option)

    Output to Conveyor/stacker

    Lamination unwind diameter Ø400 mm 15.7”

    Flexo cliché range Ø228 – 482,6 mm 9 – 19” (Dual side)

    Knife box Shear, Crush or Razor

    Core diameter 76 mm 3”

    UV system GEW Air cooled

    Power / Air 3x 400V+N+PE, 32A, 6 bar

    Dimensions (WxHxD) 7,2 x 1,25 x 1,8 m

    Weight 3500 kg 7700 lbs

    Exhaust Ø160 mm, 2x 800 m3/h. Outside.

    The XP500 line is designed to varnish (flood, UV and spot), laminate and sheet or die cut a 500 mm wide web on both sides in one process. It integrates with your digital press and forms a full production line for postcards, brochures and many other products.

    Your end product lands on a conveyor or can be packed in boxes at the end of the line. Designed for postcards, tags, pocket folders and flyers the flexible magnetic die cutter offers many possibilities. As standard the line comes with a sling stacking system but more advanced stacking systems can be added.

    Buffer for inline non-stop operation.

    Conveyor for single-shaped delivery.

    The XP500 support dual-side varnish and lamination.

    Spot varnish. UV- or waterbased.

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  • Converting Made Easy 23Grafisk Maskinfabrik22

    LR11T Inspection RewinderThe LR11T is a table top rewinder for fast rewinding of labels. The machine is available as a simple rewinder with no inspection and as an inspection rewinder with missing label and missing matrix detection. No web tension control.

    LRFT-25 Inspection RewinderThe LRFT-25 rewinders are vertical table top models with splicing table and two motor controllers – one working as an unwinder and the other as a rewinder and the design offers control of the web tension which ensures superior winding quality. The mandrels are air expansion mandrels with sleeves easily exchangeable to other sizes. A touch panel makes the operation of the machine very easy with graphic figures showing the rewind direction, and the direction of rotation for the shafts. The machine has integrated label counter. Options include web guide, missing label system and meter counter. In case of a missing label, the machine stops and places the error on the splice table with high precision. A small LR11T “at table” version is also available for narrow webs.

    TECHNICAL SPECIFICATIONS

    SPECIFICATIONS METRIC IMPERIAL

    Built-in label counter One preselection and five digits

    Optional inspection equipment For detection of missing labels or waste

    Max. unwind diameter Ø300 – 500 mm subject to web width 11.8 – 19.7”

    Max. rewind diameter Ø300 – 400 mm subject to web width 11.8 – 15.7”

    Max. web width 110 mm ~4.3”

    Max. speed 250 - 350 m/min 820 - 1148 ft/min

    Dimensions (LxWxH) 1,1 x 0,7 x 0,4 m

    Weight 85 kg 187 lbs

    Power 200 - 240V+N+PE, 3A.

    TECHNICAL SPECIFICATIONS

    SPECIFICATIONS METRIC IMPERIAL

    Models LR11T, LRFT25

    Max web width 110, 180 or 250 mm 4.3”, 7” or 9.8”

    Minimum web width 10 mm 0.4”

    Speed 100 – 300m/min depending on diameter328 – 984 ft/min

    Max. unwind diameter Ø400 mm 15.7”

    Max rewind diameter Ø350 – 400 mm 13.8 – 15.7”

    Mandrel size 25 – 120 mm 1 – 4.7”

    Dimensions LRFT (WxDxH) 1,3 x 0,8 x 0,8 m

    Dimensions LR11 (WxDxH) 1,1 x 0,7 x 0,4 m

    Power / Air 200 – 240V+N+PE, 13A, 6 bar

    LRN25T Inspection Rewinder with Inkjet Support

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    The LRN25T rewinding and inspection unit is designed especially for demanding rewind jobs of high quality. The two-way rewinder has web tension control, nip and adjustable splice table with pneumatic splice clamps. It is equipped with air expansion mandrels with sleeves easily exchangeable to other sizes and can be fitted with an inkjet system. This turns the rewinder into an excellent machine for making labels, tickets, tags, forms, barcodes, cards in one process. Quicker, easier setup compared to other variable data printers.

    TECHNICAL SPECIFICATIONS

    SPECIFICATIONS METRIC IMPERIAL

    Max. web width 250 mm 9.8”

    Max. speed 200 m/min 656 ft/min

    Max. unwind diameter Ø400 mm 15.7”

    Max. rewind diameter Ø400 mm, subject to web width and material 15.7”

    Built-in label counter One preselection and five digits

    Built-in inspection equipment

    For detection of missing labels or waste matrix

    Pneumatic mandrels with sleeves Ø25 – 120 mm 1 – 4.7”

    Power / Air 200 – 240V+N+PE, 6A, 6 bar

    Dimensions (WxDxH) 1,3 x 0,8 x 1 m

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    XRN500 Rewind UnitThe XRN500 is a dual rewind unit with constant tension control towards the press. It features stepless tension on the rewind roll and a tension dividing nip. Operates on both slack-loop and tight web presses. Dual rewind, knifebox and webguide optional.

    LRW500 Rewind UnitFor the heaviest and most demanding jobs, GM offers this multi-purpose, stand-alone rewinding unit with splice table, web guide and slitting knife. The entire module is electronically synchronized and capable of communicating with a variety of printing systems.

    LUW500 Unwind UnitFor the heaviest and most demanding jobs, GM offers this multi-purpose, stand-alone unwinding unit with splice table, web guide and slitting knife. The entire module is electronically synchronized and capable of communicating with a variety of printing systems. Unit has a low unwind signal for press.

    TECHNICAL SPECIFICATIONS

    SPECIFICATIONS METRIC IMPERIAL

    Web width 500 / 330 mm 19.7 / 13”

    Max. roll diameter550 mm dual 600 mm single rewind

    21.7 / 23.6”

    Max. roll weight 100 kg 220 lbs

    Max. speed 30 m/min (higher on request) 98 ft/min

    TECHNICAL SPECIFICATIONS

    SPECIFICATIONS METRIC IMPERIAL

    Max. web width 520 mm 20”

    Max. roll diameter 1000 mm 40”

    Max. roll weight 600 kg 1320 lbs

    Max. speed 30 m/min (higher on request) 98 ft/min

    TECHNICAL SPECIFICATIONS

    SPECIFICATIONS METRIC IMPERIAL

    Web width 520 mm 20”

    Max. roll diameter 1270 mm 50”

    Max. roll weight 600 kg 1320 lbs

    Max. speed 30 m/min (higher on request) 98 ft/min

    PNT160Semi-automatic Core Cutter

    The PNT160 core cutter provides high precision feeding and cutting of cardboard and PVC plastic cores of optional length and sizes at high speeds. Long experience in the manufacturing of core cutters has resulted in the development of a unique product giving high priority to service friendliness and production speed. The switchover from job to job is easily done within a few minutes. The core cutter is operated by a user-friendly touch display with graphic symbols. The PNT160 automatically adjusts all machine operations to the selected core size and wall thickness.

    SPECIFICATIONS METRIC IMPERIAL

    Cutting speed (Depending on core size and material)

    Max. 40 - 70 cuts/min.

    Cardboard core diameters

    12,7 - 152,4 mm 0.5 – 6”

    One adapter set needed for each diameter

    Material thickness Max. 15 mm 0.59”

    Air supply Min. 4 bar

    Electricity supply 200 - 240V+N+PE, 13A

    Dimensions (WxDxH) 2,5 x 0,5 x 1,6 m

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    Grafisk Maskinfabrik A/SBregnerødvej 92, 3460 Birkerød, DenmarkPhone +45 4581 2300

    Email [email protected] Web www.gm.dk

    “Converting made easy”Specifications and terms are subject to change without notice. Grafisk Maskinfabrik is a registered trademark. All other product and brannames are trademarks and/or registered trademarks of their respective companies. GM disclaims any and all rights in these marks. Copyright 2016, Grafisk Maskintabrik A/S For more information, please visit www.gm.dk

    www.gm.dk