· CONTROLS, INC. ASAHI Pneumatic Actuator, Electric Actuator, Limit Switchbox, Solenoid valve, EP...

CONTROLS, INC.

ASAHI

Pneumatic Actuator, Electric Actuator, Limit Switchbox, Solenoid valve, EP Positioner, Scoth Yoke Actuator, Manual Overrride, Air Filter

Marine/ Bronze/ Ductile/ Malleable Iron Valves Gate, Globe, Check, Ball, Strainer, Sight Glass, Plug & Safety Valves.

Pneumatic & Electric Actuated Valves | (E/P Positioner, Namur Solenoid Valves, Limit Switch, FRL & Declutchable Gear Box)

Hose, Expansion Joint, Level Control Equipments, Steam Trap

API Gate / Globe / Check Valves & Strainers | API Approved Ball Valves (API 6D & 607) | Trunnion & Floating Ball Valves (Fire Safe) | (ANSI 150# to ANSI 2500#)

ISO & API Std Petronas’ Approval | PFA Lined-Ball, Plug, Butterfly, Check & Strainer | Lined & Unlined Diaphragm Valves Gate, Globe, Check, Ball Valves & Strainers

ISO 9001 & API StdDK/IS/DOUGLAS | Forged Steel Valves Gate, Globe, Check Ball Valves & Strainer | Class 800# to 4500# | Size 1/4” - 2” | Body: A105, F304, F316, LF2, F11, F51

R

H.K HAN KOOK VALVEMADE IN KOREA

TYPE APPROVAL PROGRAM

(Registered Patent Holder) (ISO-9001)Industrial & Process Valves: Gate, Globe, Check, Butterfly, Foot, Safety, Strainer, Bellow Sealed. DN15 - DN600 (PN 16 to PN 250) | Body: GG 25, GGG 40, GSC 25 & Stainless Steel.

HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP

Grinnell

FlowControl

HK

VALVES CERTIFICATIONS & APPROVALS

AmericanPetroleumInstitute TYPE APPROVAL PROGRAM

FORGED VALVESDOUGLAS CHERO Spa

DONG KANG METAL CO., LTD.DK

Plug

Diaphragm Butterfly LineSightGlassLine Check

Line Safety Line Butterfly

Ball

Kementerian Kewangan MalaysiaMinistry of Finance MalaysiaRegistered and Approved Vendor

SINCE 1980

MERCOID GROUP

FC KOREA

ASTAM

VALVES CERTIFICATIONS & APPROVALS

Disco Check/ Inline Check/ Silent Check/ Swing Check Single/ Dual Plate (Wafer/Lugged/Flange) Check Valve (PN16 to PN250) & (ANSI 150# to 2500#)

ISO, TUV & Petronas Appr. | Temp. & Press. Gauges/ Switches, Digital & Analog/ Flow & Level Switches | E. Contact, Diaphragm Seal, Capsule Gauges Dial: 25mm to 300mm

Pressure Vacuum Relief Valve / Breather Valve,Flame Arrester, Emergency Vent Cover, N2 Blanketing System Sampling & Dipping Device, Gauge Hatch, Flame Trap Assembly, Float Check Valve

General & High Performance Butterfly Valve (Manual, Pneumatic & Electric) | Thermostatic Control Valve, PRV, Sight Glass Steam Blowdown Valves & All Kinds of Steamtraps

Hot / Cold Watermeters Steam, Oil & Gas Flowmeters, Variable Area Flowmeters, Magnectic Level Gauges

Instrumentation Valves & Manifolds, Block & Bleed Valves, Sanitary Valves & Fittings, Control Valves, Butterfly Valves, High Performance Butterfly Valves

API Gate, Globe, Check, Strainer, Ball Valves, Trunnion and Floating | Ball Valves CL150 - CL2500 Plug Valve, Globe Valve, Gate Valve, Checking Valve, Ball Valve

PVC Valves Fittings, Balancing Valve, Diaphragm Valves, Ball Valves, Butterfly Valves

DOUGLAS ITALIA

H.K

PAN CHECK (KOREA)

Tel: 03-5569 2933 (6 Lines)Fax: 03-5569 2588, 5569 2788

http://www.mercoid.com.myNo. 13 & 15, Jalan Pengacara U1/48, Temasya Industrial Park,

Glenmarie, 40150 Shah Alam, Selangor, Malaysia.Email: [email protected], [email protected]

-GERMANY-

(SPAIN)(JAPAN)

DONG YANG (KOREA)

FDC Co., Ltd.

ALCO

Kementerian Kewangan MalaysiaMinistry of Finance Malaysia

1980MERCOID CONTROL (M) SDN BHD (Co. No. 80811-X)

1990MERCOID PROJECTS (M) SDN BHD

(Co. No. 233282-T)

2007VALMICRO CONTROLS (M) SDN BHD

(Co. No. 775028-T)

2016MERCOID ENERGY (M) SDN BHD

(Co. No. 1211088-D)

2006VARIMEX VALVES (M) SDN BHD(Co. No. 747806-A)

2012VARIMEX PROCESS (M) SDN BHD(Co. No. 981451-T)

2019VALVES MALAYSIA (M) SDN BHD(Co. No. 1317771-P)

1980

1990

2000

2010

Current Year

SINCE 1980

MERCOID GROUPIn

trodu

ctio

n

3

IntroductionMercoid Group of Companies was established since 1980 as a partnership and was subsequently converted into a private limited company on 5th February 1982. Since then, the group have expanded adding several more subsidiaries i.e. Mercoid Control (M) Sdn. Bhd., Mercoid Projects (M) Sdn. Bhd., Valmicro Controls (M) Sdn. Bhd., Varimex Valves (M) Sdn. Bhd., Varimex Process (M) Sdn. Bhd., Mercoid Energy (M) Sdn. Bhd. and Valves Malaysia (M) Sdn. Bhd.

The principle Activities of the company are Importer, Exporter, Wholesaler, Sole-Distributor, Agent & stockist of all types of Oil & Gas to Industrial Valves, Temperature & Pressure meters, gauges, renowned manufacturers who are leaders in the industry.

With most companies adopting Just-In-Time (JIT) for their requirement to save on stock holding cost, we have since in June 2001 moved to a bigger building of our own that enables us to carry stocks of over RM10,000,000.00 at any one time. Coupled together with our arrangements with several establish Transporter (Locally & Internationally) to cater for all our customers globally.

We feel confident our solutions can assist in all your project needs. Our industry-leading combination of competitive prices, technical mastery, range of products supplies, and on-time, as-promised deliveries, has earned us an outstanding reputation for customer satisfaction, a reputation that is only matched by the top-notch quality customer service and efficient procurement expertise of our trained staff. Meet our team to see for yourself why Mercoid Group is a leader in amazing quality and respectful service.

Intro

duct

ion

4

Vision

Mission

We provide the needs in the Valves, Gauges and Instruments industry, by supplying valves, gauges and instruments of all types from various world renowned manufacturers. We offer standard products and custom made products, all in good quality, to deliver only reliable products to our customers and have a large stock of inventories. Mercoid Group of Companies exceeds client expectations and provides total care for our valuable customers. We work with dedication and excellence to meet the demands from General Industries, Oleo & Petro Chemical, Offshore and Oil and Gas Industries.

Values

Mercoid Group of Companies wants to be the company in the Valves, Gauges and Instruments industry where people know exactly who we are, what we do and most importantly what we can do. We move along with the world, the industries, and the people. A high priority for us is that we will book continuous successes driven by our values and keep the focus on technical innovations and (brand) development while we remain committed and dedicated to our customers, value good quality and ensure we continuously achieve for excellence.

Visi

on &

Mis

sion

5 We stand by our values of MERCOID where:-

M - Motivated Our company is constantly motivated to provide the best possible services to serve our clients and partners.

E - EnergeticOur sales and support teams are always energetic providing our customers valuable ideas and solutions to cater to their need at all times.

R - ReliabilityThe reliability of our products are acquired by suppliers with the highest quality standards. Before delivery to the customer, all products pass through internal quality checks. We can thus guarantee the highest standards.

C - CustomersThe satisfaction and needs of our customers come first. Our customers' wishes are processed quickly and reliably. All Mercoid employees at all our sites and our independent sales partners ensure that this is the case.

O - OrganizationOur organization structures lies well integrated in the Team Work of all levels from employer to employees which make us constantly trusting forward further above self.

I - InnovationsWith the changes of Industries needs and requirements, we constantly make the sure that technical innovations of our products are always up to date according to International Standards and Quality.

D - DedicationWe are committed and dedicated to our customers, value good quality and ensuring we continuously achieve for excellence.

DirectorsKey Message

Key

Mes

sage

6

Dato Jeffrey WooGroup Managing Director

When Mercoid Group opened in Malaysia 40 years ago, we knew we were on to something big. We knew the potential here would be huge — and we were right. Congratulations to Mercoid Group on for more than four decades of success!

As we look to the future, our strong partnership will be key as we continue to work together to provide compelling products, solutions and experiences for customers and distributors well into the future.

There’s no better time for the Mercoid Group business, and we’re so glad you’re part of it! Thank you for your commitment to the business and congratulations again on all you’ve achieved.

Here’s to the next 40 years of Mercoid Group!

MERCOID GROUPORGANISATION CHART

EXECUTIVE DIRECTOR

SALES DIRECTOR

SALES MANAGER

ACCOUNTS EXECUTIVE

SALESENGINEER

INDOORSALES

LOGISTIC /PURCHASING

STOREMANAGERADMINISTRATION

STOREEXECUTIVE

GROUP MANAGING DIRECTORCEO

CHIEF FINANCIAL OFFICERCFO

Content3 - 456

9 - 1920 - 2627 - 3839 - 5354 - 616263 - 6768697071 - 72737475 - 8384 - 8788 - 8990 - 9394 - 95969798 - 101102103104105 - 106107 - 112113 - 119120 - 127128 - 135

136137 - 138139140141142143144

145 - 146

147148149150

Page

IntroductionVision, Mission & ValuesDirectors Message

Globe ValveGate ValveCheck ValveBall ValveButterfly ValveY-strainer | Simplex | Duplex • Y-Strainer • Simplex • DuplexDiaphragm | Plug Valve • Diaphragm Valve • Plug ValvePipeline Ancillaries • Safety Valve • PRV (Pressure Reducing Valve) • Expansion Joint • Steam Trap • Blow Down VlaveControl Valve • Pneumatic (Diaphragm, Cylinder, Electric Motorized, Electro-Hydraulic) • Quarter Turn Actuated & Accessorie • Self Acting Temperature Control • Solenoid Valve • Angle Seat ValveFlow | Level • Flow • LevelPressure - Gauges & Recorder / Accessories & SwitchesTemperature - Gauges & Recorder / Accessories & Switches

Others- Tank, Safety & Protection Devices- Foot Valve- Knife Gate Valve- Line Valve & Fitting / Ductile Iron Valve- Bronze Valve / Marine Valve- Thermoplastic Valve & Fitting / Sanitary Valve & Fitting- HVAC / Fire Fighting / Plumbing Valve / Waterworks

Flanges | Pipes | Fittings

Technical Data- Corrosion Resistant Table- Pressure - Temperature - Shell material Table- Casting and Forging Comparison List & Trim Material Table- Pressure Temperature (Ball Valve Seat)

Glob

e Va

lves

9

Glob

e Va

lve

10

S-PATTERN BELLOW SEALED | S-PATTERN GLOBE VALVE | PRESSURE SEALED GLOBE VALVE | ANGLE GLOBE CHECK VALVE | GLOBE CHECK VALVE

A Globe valve is a linear motion valve and are primarily designed to stop, start and regulate flow. The disk of a globe valve can be totally removed from the flowpath or it can completely close the flowpath.

Conventional globe valve may be used for isolation and throttling services. Globe valve are extensively employed to control flow. The range of flow control, pressure drop, and duty must be considered in the design of the valve to avert premature failure and to assure satisfactory service. Valves subjected to high-differential pressure-throttling service require specially designed valve trim.

GLOBE VALVE

APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).

SPECIFICATIONFace To Face Dimension According to EN 558-1 Series 1End Connection Flanged End to DIN PN16 and PN40

MaterialTemperature

-10˚C

PN16 - Cast Iron

PN40 - Cast Steel

16 Bar

40 Bar

20˚C16 Bar

40 Bar

100˚C16 Bar

40 Bar

120˚C16 Bar

40 Bar

150˚C14 Bar

37 Bar

200˚C13 Bar

35 Bar

250˚C11 Bar

32 Bar

300˚C10 Bar

28 Bar

350˚C-

24 Bar

400˚C-

21 Bar

450˚C-

18 Bar

CAST IRON / CARBON STEEL / STAINLESS STEEL

FIG 215 / 218

GLOBE VALVE S-PATTERN - DIN STD

Parts FIG 215 - CI FIG 218 - CS FIG 215 / 218 - SS304 / 316Cast Iron EN-GJL-250

Stainless Steel X20Cr13


Graphite - CrNiSt

Graphite

Cast Iron EN-GJL-250




Cast Steel GP240GH



Graphite - CrNiSt

Graphite

Forged Steel C 22.8

Cast Steel GP240GH


Cast Steel GP240GH

Stainless Steel 1.4301 / 1.4408

Stainless Steel F304 / F316


SS 304 / 316 + Graphite

Graphite




Cast Steel GP240GH

Body

Seat Ring

Disc

Bonnet Gasket

Packing

Gland

Bonnet

Stem

Handwheel

1

2

3

4

5

6

7

8

9

MATERIAL

PREASSURE-TEMPERATURE RATINGS ACC. DIN EN 1092-1/2

3

4

5

6

7

8

9

2

1

Hh

ØW

L

Option : Gear Box

Option : Regulating Disc

Glob

e Va

lve

11

Size (mm) 15

130

167

190

100

120

3.3

4.6

L

H - PN16

H - PN40

ØW - PN16

ØW - PN40

Weight (Kg) - PN16

Weight (Kg) - PN40

20

150

167

190

100

120

3.9

5.3

25

160

175

205

120

120

5

6

32

180

186

260

120

160

6.6

11

40

200

235

270

160

160

8.4

12.3

50

230

248

275

160

160

12

16

65

290

260

320

180

250

17.3

28

80

310

291

370

200

250

22.7

36

100

350

338

405

250

320

35.8

50

125

400

384

436

250

320

52.8

63

150

480

429

496

320

320

74.2

86

200

600

529

576

360

400

126

175

250

730

638

665

360

500

200

326

300

850

710

770

500

520

315

414

DIMENSIONS Unit : mm

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.

*Specification given are subject to changed without further notice.

MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788

Email: [email protected], [email protected]://www.mercoid.com.my

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.

CAST IRON / DUCTILE IRON /CARBON STEEL / STAINLESS STEEL

GLOBE VALVEBELLOW SEAL TYPE - DIN STD

MaterialTemperature

-10˚CCast IronDuctile IronCarbon SteelStainless Steel

16 Bar16 Bar30 Bar30 Bar

20˚C16 Bar16 Bar40 Bar36 Bar



200˚C13 Bar 15 Bar30 Bar26 Bar



350˚C-

11 Bar24 Bar21 Bar

400˚C--

23 Bar20 Bar

450˚C--

22 Bar19 Bar



Glob

e Va

lve

12


SPECIFICATIONFace To Face Dimension According to EN 558-1 Series 1Preasure Rating PN16 / 40, CLASS 150 / 300 End Connection Flanged End to DIN PN16 / 40, ANSI 150 / 300Bellow Design 15mm 150mm (Standard) 200mm - 400mm (With Bellow Protector)

OptionHigh Performance Long BonnetBellow Seald Globe Valve

3

9

4

6

5

8

7

10

11

2

1

ØW

L

H

Size (mm) 15

130

180

120

4.2

L

H

ØWWeight (Kg)

20

150

190

140

4.7

25

160

220

140

5.6

32

180

220

140

7.5

40

200

255

160

9.5

50

230

260

160

12

65

290

295

180

17.4

80

310

330

200

23.3

100

350

350

250

35.8

125

400

420

250

56.2

150

480

455

350

78.8

200

600

550

500

154

250

730

730

500

238

300

850

800

500

339


R

FIG 215M / 218M

Parts FIG 215M / FIG 218M FIG 215M / 218M - SS304 / 316

Carbon Steel GP240GH+NStainless Steel X20Cr13Stainless Steel X20Cr13Stainless Steel X20Cr13SS304 + GraphiteCarbon Steel GP240GH+NA194 2HA193 B7Stainless Steel 304GraphiteSt. Coated / Forged Steel C22.8

Cast Iron EN-GJL-250Stainless Steel X20Cr13Stainless Steel X20Cr13Stainless Steel X20Cr13SS304 + GraphiteCarbon Steel GP240GH+NA194 2HA193 B7Stainless Steel 304GraphiteSt. Coated / Forged Steel C22.8

Stainless Steel 1.4301 / 1.4408Stainless Steel F304 / F316Stainless Steel F304 / F316Stainless Steel F304 / F316SS 304 / 316 + GraphiteStainless Steel 1.4301 / 1.4408A193 B8MA193 8MStainless Steel 304 / 316GraphiteSt. Coated / Forged Steel C22.8

BodySeat RingDiscStemBonnet GasketBonnetBonnet NutBonnet StudBellowPackingHandwheel

1234567891011

MATERIAL

*Y-Pattern design and Butt Welded Ends are available on request

Ductile Iron EN-GJS-400-18-LTStainless Steel X20Cr13Stainless Steel X20Cr13Stainless Steel X20Cr13SS304 + GraphiteCarbon Steel GP240GH+NA194 2HA193 B7Stainless Steel 304GraphiteSt. Coated / Forged Steel C22.8

FIG 215M / FIG 218M - CI FIG 215M / FIG 218M - DI

MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my

Glob

e Va

lve

13

BW End Dimension ASME B16.25Test and Inspection API 598Pressure - Temperature Rating ASME B16.34

SPECIFICATIONDesigned and Manufactured API 6DFace To Face Dimension ASME 16.10Pressure Rating Class 150, 300, 600, 900, 1500 and 2500Flange End Dimension ASME B16.5

*Note : In case of 12” and larger size, We’ ll use trim material overlayed one on the same or equivalent material of the body.

CARBON STEEL / STAINLESS STEELGLOBE VALVE API 6D

Standard High Temperature Service Corrosion ServiceLowTemperature Service

ASTM Specification

A216-WCB

A216-WCB

A217-CA15

A105+HARD FACE

A276-410

A276-410

A276-410

A276-410

A105

A439-D2

A193-B7

A194-2H

A307.B

A307.B

A276-410

A217-WC1

A217-WC1

A217-WC1

A105+HARD FACE

A276-410

A276-410

A276-410

A276-410

A105

A439-D2

A193-B7

A194-2H

A307.B

A307.B

A276-410

A217-WC6

A217-WC6

A217-WC6

A105+HARD FACE

A276-410

A276-410

A276-410

A276-410

A105

A439-D2

A193-B7

A194-2H

A307.B

A307.B

A276-410

A217-WC9

A217-WC9

A217-WC9

A105+HARD FACE

A276-410

A276-410

A276-410

A276-410

A105

A439-D2

A193-B16

A194-4

A307.B

A307.B

A276-410

A217-C5

A217-C5

A217-C5

A105+HARD FACE

A276-410

A276-410

A276-410

A276-410

A105

A439-D2

A193-B16

A194-4

A307.B

A307.B

A276-410

A352-LCB

A352-LCB

A352-LCB

A182-F304

A276-304

A276-304

A276-F304

A276-304

A105

A439-D2

A320-L7

A194-4

A307.B

A307.B

A276-304

A351-CF8M

A351-CF8M

A351-CF8M

A182-F316

A276-316

A276-316

A276-F316

A276-316

A351-CF8/A240-304

A439-D2

A193-B8

A194-8

A193-B8

A194-8

A276-304

Body

Bonnet

Disc

Body Seat Ring

Stem

Disc Gland

Bonnet Bush

Packing Gland

Gland Flange

Yoke Bush

Bonnet Bolt

Bonnet Nut

Gland Bolt

Gland Nut

Hinge Pin

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

MATERIAL

Parts

H

ØW

L1

3

4

2

511

15

12

6

7

89

101314

1

L3 L2Buttwelding End Flanged RTJ

W

H (A

PPRO

X)

L


FIG GB-6D

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Glob

e Va

lve

14

CARBON STEEL / STAINLESS STEEL

GLOBE VALVE API 6DCLASS 150 *(N/A for L2)

Valve Size

L1 & L3

H

W

L

Weight

2508.020310.82757.7195

--

46.321

2½658.521611.42907.7195

--

5927

3809.524112.53208.5215

--

72.833

410011.529213.73509.4240

--

116.953

512514.035615.640011.0280

--

163.274

615016.040617.344011.8300

--

209.595

820019.549522.056014.0355

--

410.1186

1025024.562226.467015.7400

--

524.8238

1230027.569929.174017.7450

--

804.8365

1435031.078754.7139022.056016.3414

1364.9619

1640036.091462.6159022.056016.3414

1808.1820

1845038.597871.7182024.061017.0432

2154.3977

2050038.597880.7205027.670017.0432

2712.21230

2460051.0129590.6230027.670017.0432

3472.91575

inchmminchmminchmminchmminchmmLBKg

CLASS 300

Valve Size

L1 & L3

L2

H

WL

Weight

250

10.5267

11.1228314.43657.7195

--

61.728

2½65

11.5292

12.1230815.74008.5215

--

86.039

380

12.5318

13.1233316.14109.4240

--

99.245

410014.0356

14.6237118.948010.6270

--

189.686

5125

15.75400

16.3841626.667612.4315

--

253.6115

615017.5445

18.1246027.670014.0355

--

330.8150

820022.0559

22.6257529.575015.7400

--

621.8280

1025024.5622

25.1263831.580017.7450

--

809.2367

1230028.0711

28.6272737.695519.7500

--

1045.2474

1435033.083833.685454.7139022.156016.3414

1907.3865

1640034

86434.687962.6159027.670018.4468

2529.11147

1845038.5978

39.1299471.7182027.670018.4468

3014.21367

2050040

101640.75103580.7205027.670018.4468

3572.11620

32800

62.75159463.41610122.0310031.580020.7526

7364.73340

2460053

134653.88136990.6230031.580020.7526

5159.72340

inchmminchmminchmminchmminchmminchmmLBKg

CLASS 600

Valve Size

L1 & L3

L2

H

W

L

Weight

250

11.5292

11.6229516.04077.7195

--

114.552

2½65

13.0330

13.1233319.85028.5215

--

141.165

380

14.0356

14.1235919.950510.6270

--

187.485

410017.0432

17.1243522.456811.8300

--

330.8150

512520.0508

20.1251131.880714.0355

--

551.3250

615022.0559

22.1256237.895915.7400

--

714.4324

820026.0660

26.1266451.8131528.071018.4468

1234.8560

1025031.0787

31.1279159.5151131.580020.7526

1741.9790

1230033.0838

33.1284196.9177535.490026.4670

2264.51027

1435035.0889

35.1289270.9180035.490026.4670

2932.71330

1640039.0991

39.1299476.0193035.490026.4670

3825.71735


CLASS 900

Valve Size

L1 & L3

L2

H

W

L

Weight

250

14.5368

14.6237127.469515.7400

--

271.2123

2½65

16.5419

16.6242227.469515.7400

--

341.8

380

15.0381

15.1238430.577515.7400

--

154161

410018.0457

18.1246033.785515.7400

--

441200

512522.0508

22.1356253.1135019.7500

--

815.9370

615024.0610

24.1261358.6148822.056016.3414

1101.5500

820029.0737

29.12740

65.69166531.580020.7526

2756.31250

1025033.0838

33.1284163.0160031.580020.7526

4520.32050

1230038.0965

38.1296867.1170535.490026.4670

5843.32650

1435040.5102940.88103887.0221035.490026.4670

8048.33650


CLASS 1500

Valve Size

L1 & L3

L2

H

W

L

Weight

250

14.5368

14.6237127.469515.7400

--

271.2123

2½65

16.5419

16.6242227.469515.7400

--

341.8155

380

18.5470

18.6247331.579919.7500

--

396.9180

410021.5546

21.6254940.0101519.7500

--

749.7340

512526.5673

26.6167657.1145024.8630

--

1124.6510

6150

27.7570528.071164.8164528.071018.4468

1482627

8200

32.75832

33.1384277.2196028.071018.4468

4630.52100

1025039.0991

39.38100091.0231030.076020.2512

7055.03200

1230044.5113045.121146105.1267030.076020.2512

9702.04400

1435049.5125750.251276126.0320030.076022.3567

11907.05400


CLASS 2500

Valve Size

L1 & L3

L2

H

W

L

Weight

250

17.75451

17.87454

28.3572016.0400

--

388.0176

2½65

20.0508

20.25514

31.5080020.0500

--

582.0264

380

22.7557823.0584

34.8488522.0560

--

679.0308

410026.5673

26.88683

49.61126024.0600

--

1673.3759

615036.091436.592775.0190524.0610

--

4387.21990

8200

40.25102240.87103897.05246524.0610

--

9678.34390


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Glob

e Va

lve

15



CAST IRON / CARBON STEEL

GLOBE VALVE &GLOBE CHECK VALVEANGLE PATTERN

Parts FIG 216 / 331 FIG 222 / 333Cast Iron EN-GJL-250



Graphite - CrNiSt


Graphite




Cast Steel GP240GH



Graphite - CrNiSt


Graphite

Forged Steel C 22.8

Cast Steel GP240GH

Cast Steel GP240GH

Body

Seat Ring

Disc

Bonnet Gasket

Stem

Packing

Gland

Bonnet

Handwheel

1

2

3

4

5

6

7

8

9

MATERIAL

MaterialTemperature

-10˚C

PN16 - Cast Iron

PN40 - Cast Steel

16 Bar

40 Bar

20˚C16 Bar

40 Bar

100˚C16 Bar

40 Bar

120˚C16 Bar

40 Bar

150˚C14 Bar

37 Bar

200˚C13 Bar

35 Bar

250˚C11 Bar

32 Bar

300˚C10 Bar

28 Bar

350˚C-

24 Bar

400˚C-

21 Bar

450˚C-

18 Bar


3

4

5

6

7

8

9

2

1

H

ØW

L

Size (mm) 15

90

168

175

100

120

3.1

4.1

L

H - PN16

H - PN40

ØW - PN16

ØW - PN40

Weight (Kg) - PN16

Weight (Kg) - PN40

20

95

168

175

100

120

3.5

4.7

25

100

181

178

120

120

4.8

4.9

32

105

182

249

120

160

6.6

10.6

40

115

226

262

160

160

8.7

13.6

50

125

228

278

160

160

11.8

16

65

145

252

306

180

250

14

28

80

155

270

340

200

250

20.5

37

100

175

326

375

250

320

32.2

48

125

200

371

422

250

320

46

59.2

150

225

421

478

320

320

62

75.5

200

280

505

565

360

400

106

153

250

325

593

637

360

500

184

188

300

375

810

855

500

520

270

327


FIG 216 / 331FIG 222 / 333

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Glob

e Va

lve

16


GLOBE VALVEBELLOW SEAL Y-TYPE - DIN STD

R


SPECIFICATIONFace To Face Dimension According to EN 558-1 Series 1Preasure Rating PN16 / 40, CLASS 150 / 300 End Connection Flanged End to DIN PN16 / 40, ANSI 150 / 300Bellow Design 15mm 150mm (Standard) 200mm - 400mm (With Bellow Protector)

Parts FIG 218 - LT

1.11381.4370tStellite 61.45711.45711.45711.4571 / Graphite

1.1138A2/70A2/701.4305Pure Graphite1.43050.6020

1.06191.43701.40211.40211.45711.40211.4571 / Graphite

1.0619A2/70A2/701.0715Pure Graphite1.07180.6020

BodyBody SeatDisc SurfaceDiscBellowsStemGasketBonnetBoltsNutsGlandGland PackingCap NutHandwheel

1234567891011121314

MATERIAL

1.4408Stellite 21Stellite 61.45711.45711.45711.4571 / Graphite

1.4408A2/70A2/701.4305Pure Graphite1.43050.6020

FIG 218Y - CS FIG 218Y - SS

Unit : mm

1520253240506580

100125150200250300

130150160180200230290310350400480600730850

DIMENSIONS

L / L1191191197200218220238257340360390530665720

H130130130130150150180180200200400400440440

D015.8020.9326.6435.0538.1052.5062.7177.93102.26128.19154.05202.72254.51304.80

B21.3426.6733.4042.1648.2660.3373.0388.90114.30141.30168.28219.08273.05323.85

A2.772.873.383.563.683.915.165.496.026.556.878.189.279.53

tPN16 & PN40

Size (DN)

L

DN

HD0

Typical SectionsOutside Contour

45˚

37.5˚± 2.5˚

Max 30˚

1.5t B A

1/16˚ ± 1/32˚(1.6mm ± 0.8mm)

Max Slope Line

Inside Contour

1 1312

142

56

79

10 811

34

L1

DN

B

FIG 218Y

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600, 900,1500 and 2500 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25

FORGED CARBON STEEL / STAINLESS STEEL

Note : *1 Class | *2 Material | *3 Connection

FIG GD-*1-*2-*3

GLOBE VALVE FLANGE

PortEnd to End Approx. Wt, Kg (Lb)

Redu

ced

ValveSize

1/2

3/4

1

1-1/2

2

HandwheelDiameter

86 (3.39)

86 (3.39)

99 (3.90)

124 (4.88)

138 (5.43)

Center to Top(Open)

146 (5.75)

152 (5.98)

188 (7.40)

219 (8.62)

260 (10.24)

Dia. of PortOpenings

9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

29.5 (1.16)

35.0 (1.38)

Class 150108 (4.25)

117 (4.62)

127 (5.0)

165 (6.5)

203 (8.0)

Class 300152 (6.0)

178 (7.0)

203 (8.0)

229 (9.0)

267 (10.5)

Class 600165 (6.5)

190 (7.5)

216 (8.5)

241 (9.5)

292 (11.5)

Class 1502.5 (5.5)

3.1 (6.8)

4.9 (10.8)

9.2 (20.3)

13.9 (30.7)

Class 3003.0 (6.6)

4.0 (8.8)

6.2 (13.7)

11.4 (25.1)

15.4 (34.0)

Class 6003.3 (7.3)

4.6 (10.1)

6.8 (15.0)

12.7 (28.0)

16.3 (35.9)

CLASS 150 - 300 - 600 - 900 Unit : mm (inch)

Port End to End Approx. Wt, Kg (Lb)

Redu

ced

ValveSize

1/2

3/4

1

1-1/2

2

HandwheelDiameter

86 (3.39)

99 (3.90)

124 (4.88)

138 (5.43)

157 (6.18)

Center to Top(Open)

147 (5.79)

185 (7.28)

210 (8.27)

245 (9.65)

308 (12.13)


9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

29.5 (1.16)

35.0 (1.38)

216 (8.5)

229 (9.0)

254 (10.0)

305 (12.0)

368 (14.25)

6.5 (14.3)

9.0 (19.9)

14.5 (32.0)

23.3 (51.4)

35.5 (78.3)

CLASS 1500 Unit : mm (inch)

Glob

e Va

lve

17

DONG KANG


Full

ValveSize

1/2

3/4

1

1-1/2

2

HandwheelDiameter

124 (4.88)

124 (4.88)

200 (7.88)

200 (7.88)

250 (9.84)

Center to Top(Open)

339 (13.35)

339 (13.35)

386 (15.20)

439 (17.29)

480 (18.90)


10 (0.39)

15 (0.59)

18 (0.71)

28 (1.10)

35 (1.38)

264 (10.38)

273 (10.75)

308 (12.12)

384 (15.12)

451 (17.75)

19 (42)

20 (44)

37 (82)

57 (126)

83 (183)


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


17

16

151413121110 7

6

3

2

8

5

4

4

Y-Pattern Globe

Y-Pattern Globe



FORGED CARBON STEEL / STAINLESS STEELGLOBE VALVE

Glob

e Va

lve

18


FIG GD-*1-*2-*3

DONG KANG


SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600, 900, 1500 and 2500End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25

BW

SW

NPT

Option : Regulating Disc

Port

Redu

ced

ValveSize

1/2

3/4

1

1-1/4

1-1/2

2

HandwheelDiameter

86 (3.39)

86 (3.39)

99 (3.90)

124 (4.88)

124 (4.88)

138 (5.43)

Center to Top(Open)

146 (5.75)

152 (5.98)

188 (7.40)

219 (8.62)

219 (8.62)

260 (10.24)


9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

22.5 (0.89)

29.5 (1.16)

35.0 (1.38)

Approx. WtKg (Lb)

1.8 (4.0)

2.1 (4.6)

2.9 (6.4)

6.4 (14.1)

6.4 (14.1)

9.7 (21.4)

End to End

76 (2.99)

86 (3.39)

102 (4.02)

152 (5.98)

152 (5.98)

172 (6.77)

CLASS 600 / 800 Unit : mm (inch)

Port

Redu

ced

ValveSize

1/2

3/4

1

1-1/4

1-1/2

2

HandwheelDiameter

86 (3.39)

99 (3.90)

124 (4.88)

138 (5.43)

138 (5.43)

157 (6.18)

Center to Top(Open)

147 (5.79)

185 (7.28)

210 (8.27)

245 (9.65)

245 (9.65)

308 (12.13)


9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

22.5 (0.89)

29.5 (1.16)

35.0 (1.38)

Approx. WtKg (Lb)

2.0 (4.4)

3.4 (7.5)

6.5 (14.3)

9.6 (21.2)

9.6 (21.2)

14.0 (30.9)

End to End

86 (3.39)

102 (4.02)

152 (5.98)

172 (6.77)

172 (6.77)

210 (8.27)


Full

1/2

3/4

1

1-1/4

1-1/2

2

86 (3.39)

99 (3.90)

124 (4.88)

138 (5.43)

138 (5.43)

157 (6.18)

157 (6.18)

190 (7.48)

225 (8.86)

267 (10.51)

267 (10.51)

324 (12.76)

12.7 (0.50)

17.5 (0.69)

23.0 (0.91)

29.5 (1.16)

35.0 (1.38)

45.5 (1.79)

2.1 (4.6)

2.9 (6.4)

6.4 (14.1)

9.7 (21.4)

9.7 (21.4)

14.0 (30.9)

86 (3.39)

102 (4.02)

152 (5.98)

172 (6.77)

172 (6.77)

218 (8.58)

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


3

12

4

6

7

17

16

5

1514131211108

Y-Pattern Globe

Y-Pattern Globe


Glob

e Va

lve

19

STL: Stellite 6 facedSWG : Spiral Wound GraphiteA182-F304/L : Dual Certificate Material for A182-F304 & A182-F304LA182-F316/L : Dual Certificate Material for A182-F316 & A182-F316LDUPLEX : Duplex Stainless Steel* ASME CLASS 1500 and Above

* Other materials also available on request

A276-321+STL

A276-347+STL

UNSS31803

+STL

A217-CA15

A276-410+STL*

A351-CF8M+STL

A276-316+STL*

A217-CA15

A276-410+STL*

A276-410 A276-316

A276-321

A276-347

UNSS31803 A276-410

A276-304

A276-316*

304 Spiral Wound Graphite316

SWG321

SWG347

SWGDuplexSWG 304 Spiral Wound Graphite

A193-B7 A320-L7 A193-B8 A193-B16

Graphoil

316 Stainless Steel

A105A182-F304

A105A105*

A194-2HA194-8

A194-2HA194-2H*

A193-B6 A193-B8 A193-B6

A193-B7* A193-B7* A193-B7*

A582-416

High Tension Brass*

A47

Aluminium 304 Stainless Steel Aluminium

A194-2H

Parts

LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91

A350 A182 A182A105N

ASTM Designation

LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91A105N


Body

Seat

Disc

Stem

Gasket

Bonnet

Bonnet Bolt

Gland Packing

Gland

Gland Flange

Gland Nut

Gland Bolt

Yoke Bush

Handwheel

Name Plate

Handwheel Nut

1

2

3

4

5

6

7

8

10

11

12

13

14

15

16

17

MATERIAL

Integral Hardfaced Stellite 6

PortRe

duce

dValveSize

1/2

3/4

1

1-1/4

1-1/22

HandwheelDiameter

140 (5.51)

200 (7.87)

230 (9.06)

250 (9.84)

250 (9.84)315 (12.4)

Center to Top(Open)

238 (9.37)

282 (11.10)

322 (12.68)

395 (15.55)

395 (15.55)483 (19.02)


10 (0.39)

13 (0.51)

18 (0.71)

23 (0.91)

26 (1.02)35 (1.38)

Approx. WtKg (Lb)

5 (11)

8 (18)

13 (29)

22 (49)

22 (49)37 (82)

End to End

110 (4.33)

127 (5.00)

155 (6.10)

210 (8.27)

210 (8.27)229 (9.02)


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Gate valve are primarily designed to start or stop flow, and when a straight-line flow of fluid and minimum flow restriction are needed. In service, these valves generally are either fully open or fully closed.

The disc of a gate valve is completely removed when the valve is fully open, the disc is fully drawn up into the valve bonnet. This leaves an opening for flow through the valve at the same internal diameter as the pipesystem in which the valve is installed. A gate valve can be used for a wide range of liquids and provides a tight seal when closed.

GATE VALVEGa

te V

alve

20

Gate

Val

ve

21

APPLICATIONSuitable for oil, water, steam and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).

SPECIFICATIONFace To Face Dimension DIN 3202 F4 (optional F5, F7)End Connection Flanged End to DIN PN16Preasure Rating 16 BarWorking Temperature Up to 150˚C

MaterialTemperature

-10˚C

PN16 - Cast Iron

PN40 - Cast Steel

16 Bar

40 Bar

20˚C16 Bar

40 Bar

100˚C16 Bar

40 Bar

120˚C16 Bar

40 Bar

150˚C14 Bar

37 Bar

200˚C13 Bar

35 Bar

250˚C11 Bar

32 Bar

300˚C10 Bar

28 Bar

350˚C-

24 Bar

400˚C-

21 Bar

450˚C-

18 Bar


GATE VALVEDIN STD/ ANSI STD (NRS & RS)CL 125 : BODY - CAST IRON

Parts FIG 111 - CI FIG 111 - CS FIG 111 - SS304 / SS316Cast Iron EN-GJL-250



Graphite - CrNiSt


Graphite



Cast Steel GP240GH



Graphite - CrNiSt

Cast Steel GP240GH

Graphite

Forged Steel C 22.8

Cast Steel GP240GH




SS 304 / 316 + Graphite


Graphite


Cast Steel GP240GH

Body

Wedge

Stem

Bonnet Gasket

Bonnet

Packing

Gland

Handwheel

1

2

3

4

5

6

7

8

MATERIAL


FIG 111

R

H (A

PPRO

X OP

EN)

ØW

L

Hh

L

ØW

8

4

3

5

7

6

3

2

1

NRS RS

DIMENSIONS (mm)

Size inchmm

LH

ØWWeight (Kg)

LH

ØWWeight (Kg)

DIN 3352(PN16)

ANSI B16.5(ANSI 150#)

2 ½65

17023816014

19034520026

250

15021616011

17832020020

380

18026118017

20338720032

41001903102002222949025450

51252003652503025457630070

61502104072503526768030089

820023050428060292808345141

10250250602300853301010400218

123002706803551203561080450315

143502907624501803811258505457

164003108364502354061385556570

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




CARBON STEEL / STAINLESS STEELGATE VALVE API 6D

Gate

Val

ve

22



L3 L2Buttwelding End Flanged RTJ

H (A

PPRO

X)

W

L

H (A

PPRO

X OP

EN)

ØW

L1

3

4

2

202711

138

12

7

91428

10265

1



FIG GA-*1-*2-*3

Standard High Temperature Service Corrosion ServiceLowTemperature Service

ASTM Specification

A216-WCB

A216-WCB

A217-CA15

A105+HARD FACE

A276-410

A276-410

A276-410

A105

A439-D2

A193-B7

A194-2H

A307.B

A307.B

A276-410

A216-WCB

A193-B7

A194-2H

A217-WC1

A217-WC1

A217-WC1

A105+HARD FACE

A276-410

A276-410

A276-410

A105

A439-D2

A193-B7

A194-2H

A307.B

A307.B

A276-410

A217-WC1

A193-B7

A194-2H

A217-WC6

A217-WC6

A217-WC6

A105+HARD FACE

A276-410

A276-410

A276-410

A105

A439-D2

A193-B7

A194-2H

A307.B

A307.B

A276-410

A217-WC6

A193-B7

A194-2H

A217-WC9

A217-WC9

A217-WC9

A105+HARD FACE

A276-410

A276-410

A276-410

A105

A439-D2

A193-B16

A194-4

A307.B

A307.B

A276-410

A217-WC9

A193-B16

A194-4

A217-C5

A217-C5

A217-C5

A105+HARD FACE

A276-410

A276-410

A276-410

A105

A439-D2

A193-B16

A194-4

A307.B

A307.B

A276-410

A217-C5

A193-B16

A194-4

A352-LCB

A352-LCB

A352-LCB

A182-F304

A276-304

A276-304

A276-F304

A105

A439-D2

A320-L7

A194-4

A307.B

A307.B

A276-304

A352-LCB

A320-L7

A194-4

A351-CF8M

A351-CF8M

A351-CF8M

A182-F316

A276-316

A276-316

A276-316

A351-CF8/A240-304

A351-CF8/A240-304

A193-B8

A194-8

A193-B8

A194-8

A276-304

A351-CF8M

A193-B8

A194-8

Body

Bonnet

Disc

Body Seat Ring

Stem

Bonnet Bush

Packing Gland

Gland Flange

Stem Nut

Bonnet Bolt

Bonnet Nut

Gland Bolt

Gland Nut

Hinge Pin

Yoke

Yoke Bolt

Yoke Nut

1

2

3

4

5

7

8

9

10

11

12

13

14

20

26

27

28

MATERIAL

Parts

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Gate

Val

ve

23

CLASS 150 *(N/A for L2)

Valve Size

L1

L3

H

W

L

Weight

2507.0178

21614.03567.7195

--

44.120

2½657.51919.524116.34157.7195

--

55.125

3808.0203

11.1228318.44688.5215

--

66.230

41009.022912.030522.25659.4240

--

97.044

512510.025415.038126.567411.0280

--

132.360

615010.5267

15.8840330.076211.8300

--

154.470

820011.529216.541941.9106514.0355

--

233.7106

1025013.033018.045750.6128515.7400

--

368.2167

1230014.0356

19.7550258.3148017.7450

--

526.9239

1435015.038122.557260.0152313.835013.1332

760.7345

1640016.040624.061068.7174513.835013.1332

1080.5490

1845017.043226.066079.1201013.835013.1332

1274.5578

2050018.045728.071191.7233017.745014.3362

1611.9731

2460020.050832.0813

109.6278417.745014.3362

2280.01043

2870024.061036.0914

127.4323622.056016.3414

3572.11620

3075024.061036.0914

134.5341722.056016.3414

4057.21840

3690028.071140.41016161.8410927.971018.4468

7497.03400

40100030.076242.01067183.9467031.580020.7526

9481.54300


CLASS 300

Valve Size

L1 & L3

L2

H

W

L

Weight

2508.52169.1221616.34157.7195

--

52.924

2½659.5241

10.1225717.54457.7195

--

75.034

380

11.12283

11.4729820.55208.5215

--

90.441

410012.0305

12.6232123.25909.4240

--

143.365

512515.0381

15.6339728.372011.0280

--

209.595

6150

15.8840316.541933.384514.0355

--

257.9117

820016.5419

17.1243540.4102515.7400

--

401.3182

1025018.0457

18.6247348.2122517.7450

--

368.2355

12300

19.75502

20.3751861.4156019.7500

--

1060.6481

1435030.0762

30.6277860.0152317.745014.3362

1528.1693

1640033.0838

33.6285468.7174517.745014.3362

2094.8950

1845036.0914

36.6293079.1201022.056016.3414

2535.81150

2050039.0991

39.75101091.7233022.056016.3414

3307.51500

2870053.0134654.01372130.0330235.490021.8554

6637.13010

3075055.0139756.01422148.5377235.490021.8554

8180.63710

3690068.0172769.121756169.8431230.076021.8554

11002.94990

40100076.01930

--

188.6479130.076020.2512

13528.86160

42105078.01981

--

198.1503230.076020.2512

14994.06800

2460045.0114345.881165109.6278427.971018.4468

4961.32250


CLASS 600

Valve Size

L1 & L3

L2

H

W

L

Weight

250

11.5292

11.6229518.74757.7195

--

79.436

2½65

13.0330

13.1233321.65507.7195

--

127.958

380

14.0356

14.1235923.55989.4240

--

154.470

410017.0432

17.1243526.868011.8300

--

269.0122

512520.0580

19.5749731.580014.0355

--

441200

615022.0556

22.1256236.693017.7450

--

551.2250

820026.0660

26.1266445.7116017.7450

--

893.0405

1025031.0787

31.1279153.1135019.7500

--

1433.2650

1230033.0838

33.1284161.8157022.056016.3414

1896.3860

1435035.0889

35.1289272.1183222.056016.3414

2734.21240

1640039.0991

39.1299182.9210627.971018.4468

3109.11410

1845043.0109243.12109598.0248927.971018.4468

4890.72218

2050047.0119447.251200104.8266231.580020.7526

6198.32811

2460055.0139755.381406116.9297035.490026.4670

8656.83926


CLASS 900

Valve Size

L1 & L3

L2

H

W

L

Weight

250

14.5368

14.6237121.253911.8300

--

18182

2½65

16.5419

16.6242226.467011.8300

--

341.8155

380

15.0381

15.1238426.467014.0355

--

364165

410018.0457

18.1246030.878215.7400

--

384174

512522.0559

22.1356237.194319.7500

--

661.5300

615024.0610

24.1261342.4107622.0560

--

999453

820029.0737

29.1274055.5141117.745014.3362

1720780

1025033.0838

33.1284167.7172022.056016.3414

27521248

1230038.0965

38.1296877.4196522.056016.3414

34001542

1435040.5102940.88103874.9190224.061020.2512

4895.12220

1640044.5113044.88114080.7205124.061020.2512

66153000

1845048.0121948.5123288.8225630.076021.8554

8533.43870

2050052.0132152.51334110.2280030.076021.8554

10716.34860

2460061.0154961.751568124.0315024.061020.2512

16096.57300


CLASS 1500Valve Size

L1 & L3

L2

H

W

L

Weight

250

14.5368

14.6237121.253911.8300

--

18182

2½65

16.5419

16.6242226.467011.8300

--

341.8155

380

18.5470

18.6247329.173815.7400

--

401182

410021.5546

21.6254930.878319.7500

--

573260

512526.5673

26.61676

43.62110824.8630

--

926.1420

6150

27.7570528.071147.0119613.835013.1332

1360617

8200

32.75832

33.1384260.8154622.056016.3414

31751440

1025039.0991

39.38100066.5168827.971018.4468

44122001

1230044.5113045.12114682.3109027.971018.4468

84173816

1435049.5125750.25127685.1216730.076021.8554

9073.64115

1640054.5138455.38140797.9248630.076021.8554

15324.86950


CLASS 2500

Valve Size

L1 & L3

L2

H

W

L

Weight

250

17.75451

17.87454

27.5670014.0350

--

297.6135

2½65

20.0508

20.25514

29.5375018.0450

--

463.0210

380

22.7557823.0584

34.9288718.0450

--

597.5271

410026.5673

26.88683

43.19107920.0500

--

1115.5506

615036.091436.5927

57.09145024.0610

--

3527.41600

8200

40.25102240.87103863.39161024.0610

--

5401.32450

1025050.0127050.88129281.73207624.0610

--

10075.14570

1230056.0142256.88144589.8228124.0610

--

15763.17150


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


FORGED CARBON STEEL / STAINLESS STEELGATE VALVE FLANGE


Redu

ced

ValveSize

1/2

3/4

1

1-1/2

2

HandwheelDiameter

86 (3.39)

86 (3.39)

99 (3.90)

124 (4.88)

138 (5.43)

Center to Top(Open)

145 (5.71)

151 (5.95)

190 (7.48)

241 (9.49)

271 (10.67)


9.8 (0.39)

13.0 (0.51)

18.0 (0.71)

31.0 (1.22)

37.0 (1.46)

Class 150108 (4.25)

117 (4.62)

127 (5.0)

165 (6.5)

178 (7.0)

Class 300140 (5.50)

152 (6.00)

165 (6.50)

190 (7.50)

216 (8.50)

Class 600165 (6.50)

190 (7.50)

216 (8.50)

241 (9.50)

292 (11.50)

Class 1502.5 (5.5)

3.1 (6.8)

4.7 (10.4)

8.7 (19.2)

12.2 (26.9)

Class 3003.0 (6.6)

4.0 (8.8)

6.0 (13.2)

11.0 (24.3)

14.0 (30.9)

Class 6003.3 (7.3)

4.6 (10.1)

6.6 (14.6)

12.2 (26.9)

15.8 (34.8)

CLASS 150 - 300 - 600 Unit : mm (inch)


Redu

ced

ValveSize

1/2

3/4

1

1-1/2

2

HandwheelDiameter

86 (3.39)

99 (3.90)

124 (4.88)

138 (5.43)

157 (6.18)

Center to Top(Open)

153 (6.02)

190 (7.58)

230 (9.06)

272 (10.71)

325 (12.80)


9.8 (0.39)

13.0 (0.51)

18.0 (0.71)

31.0 (1.22)

37.0 (1.46)

216 (8.50)

229 (9.00)

254 (10.00)

305 (12.00)

368 (14.25)

6.5 (14.3)

9.0 (19.9)

13.8 (30.4)

22.2 (49.0)

33.2 (73.2)

CLASS 1500 Unit : mm (inch)Ga

te V

alve

24


SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600, 1500 and 2500 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25


FIG GT-*1-*2-*3

DONG KANG


Full

ValveSize

1/2

3/4

1

1-1/2

2

HandwheelDiameter

124 (4.88)

124 (4.88)

200 (7.88)

200 (7.88)

250 (9.84)

Center to Top(Open)

311 (12.24)

311 (12.24)

388 (15.27)

430 (16.93)

480 (18.90)


12.7 (0.50)

12.7 (0.50)

18.0 (0.71)

25.4 (1.00)

31.8 (1.25)

264 (10.38)

273 (10.75)

308 (12.12)

384 (15.12)

351 (17.75)

18 (40)

19 (42)

35 (77)

54 (119)

82 (181)


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


34

12

1314

1617

15

56

8

7

1011

2

1


Gate

Val

ve

25


SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 600, 800, 1500 and 2500 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25

FORGED CARBON STEEL / STAINLESS STEELGATE VALVE

BW SW NPT

Port

Redu

ced

ValveSize

1/2

3/4

1

1-1/4

1-1/2

2

HandwheelDiameter

86 (3.39)

86 (3.39)

99 (3.90)

124 (4.88)

124 (4.88)

138 (5.43)

Center to Top(Open)

145 (5.71)

151 (5.95)

190 (7.48)

241 (9.49)

241 (9.49)

271 (10.67)


9.8 (0.39)

13.0 (0.51)

18.0 (0.71)

31.0 (1.22)

31.0 (1.22)

37.0 (1.46)

Approx. WtKg (Lb)

1.5 (3.3)

2.0 (4.4)

2.8 (6.2)

5.2 (11.5)

5.2 (11.5)

8.2 (18.8)

End to End

76 (2.99)

86 (3.39)

102 (4.02)

117 (4.61)

117 (4.61)

133 (5.24)


Port

Redu

ced

ValveSize

1/2

3/4

1

1-1/4

1-1/2

2

HandwheelDiameter

86 (3.39)

99 (3.90)

124 (4.88)

138 (5.43)

138 (5.43)

157 (6.18)

Center to Top(Open)

151 (5.95)

190 (7.48)

241 (9.49)

271 (10.67)

271 (10.67)

325 (12.80)


9.8 (0.39)

13.0 (0.51)

18.0 (0.71)

31.0 (1.22)

31.0 (1.22)

37.0 (1.46)

Approx. WtKg (Lb)

2.0 (4.4)

3.4 (7.5)

5.8 (12.8)

8.5 (18.7)

8.5 (18.7)

11.7 (25.8)

End to End

86 (3.39)

102 (4.02)

117 (4.61)

133 (5.24)

133 (5.24)

210 (8.27)


Full

1/2

3/4

1

1-1/4

1-1/2

2

86 (3.39)

99 (3.90)

124 (4.88)

138 (5.43)

138 (5.43)

157 (6.18)

151 (5.95)

190 (7.48)

241 (9.49)

271 (10.67)

271 (10.67)

318 (12.52)

13.0 (0.51)

18.0 (0.71)

23.0 (0.91)

37.0 (1.46)

37.0 (1.46)

50.8 (2.00)

2.0 (4.4)

2.8 (6.2)

5.2 (11.5)

8.2 (18.8)

8.2 (18.8)

12.7 (28.0)

86 (3.39)

102 (4.02)

117 (4.61)

133 (5.24)

133 (5.24)

218 (8.58)


FIG GT-*1-*2-*3

DONG KANG

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


345678

1210111314151617

21



Gate

Val

ve

26

STL: Stellite 6 facedSWG : Spiral Wound GraphiteA182-F304/L : Dual Certificate Material for A182-F304 & A182-F304LA182-F316/L : Dual Certificate Material for A182-F316 & A182-F316LDUPLEX : Duplex Stainless Steel* ASME CLASS 1500 and Above


A276-321+STL

A276-347+STL

UNSS31803

+STL

A276-321+STL

A276-347+STL

UNSS31803

+STL

A217-CA15

A276-410*

A351-CF8M+STL

A276-316+STL*

A217-CA15

A276-410+STL*

A276-410 A276-316

A276-321

A276-347

UNSS31803 A276-410

A276-304

A276-316*

304 Spiral Wound Graphite316

SWG321

SWG347

SWGDuplexSWG 304 Spiral Wound Graphite

A193-B7 A320-L7 A193-B8 A193-B16

Graphoil

316 Stainless Steel

A105A182-F304

A105A105*

A194-2HA194-8

A194-2HA194-2H*

A193-B6 A193-B8 A193-B6

A193-B7* A193-B7* A193-B7*

A582-416

High Tension Brass*

A47


A563-A

Parts

LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91

A350 A182 A182A105N

ASTM Designation



Body

Seat Ring

Wedge

Stem

Gasket

Bonnet

Bonnet Bolt

Gland Packing

Gland

Gland Flange

Gland Nut

Gland Bolt

Yoke Sleeve

Handwheel

Name Plate

Handwheel Nut

1

2

3

4

5

6

7

8

10

11

12

13

14

15

16

17

MATERIAL

A276-410+STL

A276-316+STLA105+STL*

LF2+STL*

A276-410+STL

F5+STL*

F9+STL*

F11+STL*

F22+STL*

F91+STL*

Port

Full

ValveSize

1/2

3/4

1

1-1/4

1-1/2

2

HandwheelDiameter

140 (5.51)

200 (7.87)

230 (9.06)

250 (9.84)

250 (9.84)

315 (12.4)

Center to Top(Open)

227 (8.94)

270 (10.63)

324 (12.76)

390 (15.35)

390 (15.35)

487 (19.17)


12.0 (0.47)

16.0 (0.63)

21.0 (0.83)

32.0 (1.26)

32.0 (1.26)

38.0 (1.50)

Approx. WtKg (Lb)

5.0 (11.0)

8.0 (18.0)

13.0 (30.0)

23.0 (52.0)

23.0 (52.0)

38.0 (84.0)

End to End

110 (4.33)

127 (5.00)

155 (6.10)

210 (8.27)

210 (8.27)

229 (9.02)


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Chec

k Va

lve

27

Check valves are "automatic" valves that open with forward flow and close with reverse flow. The pressure of the fluid passing through a system opens the valve, while any reversal of flow will close the valve. Exact operation will vary depending on the type of check valve mechanism. Most common types of check valves are swing, lift (piston and ball), duo-plate, stop and tilting-disc.

CHECK VALVE

CAST IRON / CARBON STEEL / STAINLESS STEELCHECK VALVE LIFT

Chec

k Va

lve

28

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



R

APPLICATIONSuitable for water, steam, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).


H h

L

3

4

5

6

2

1

FIG 292

MaterialTemperature

-10˚C

PN16 - Cast Iron

PN40 - Cast Steel

16 Bar

40 Bar

20˚C16 Bar

40 Bar

100˚C16 Bar

40 Bar

120˚C16 Bar

40 Bar

150˚C14 Bar

37 Bar

200˚C13 Bar

35 Bar

250˚C11 Bar

32 Bar

300˚C10 Bar

28 Bar

350˚C-

24 Bar

400˚C-

21 Bar

450˚C-

18 Bar

Parts FIG 292 - CI FIG 292 - CS FIG 292 - SS304 / SS316Cast Iron EN-GJL-250



Stainless Steel X17CrNi16-2

Graphite - CrNiSt


Cast Steel GP240GH




Graphite - CrNiSt

Cast Steel GP240GH





SS304 / 316 + Graphite


Body

Seat Ring

Disc

Spring

Bonnet Gasket

Bonnet

1

2

3

4

5

6

MATERIAL


DIMENSIONS (mm)

Size (mm)L

H - PN16

H - PN40

h

Weight (Kg) - PN16

Weight (Kg) - PN40

20

150

56

70

5

2.7

5.4

25

160

67

80

8

3.8

5.5

32

180

76

105

8

7

9.1

40

200

89

112

11

7

10.4

50

230

96

122

14

9.5

12.6

65

290

104

150

17

15

10

80

310

124

170

21

20

31

100

350

161

195

25

29

41

125

400

174

198

32

41

54

150

480

197

220

38

66

76

200

600

248

268

50

111

150

250

730

325

360

65

198

240

300

850

375

375

95

278

374

15

130

56

70

5

2.1

3.5

Chec

k Va

lve

29

CARBON STEEL / STAINLESS STEELSWING CHECK VALVE API 6D

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.





L3L2Buttwelding EndFlanged RTJ

All Size

H (A

PPRO

X)

L1

3

4

2

11

12

7

5

1Note : *1 Class | *2 Material | *3 Connection

FIG SC-*1-*2-*3


PartsStandard High Temperature Service Corrosion ServiceLow

Temperature Service

ASTM Specification

A216-WCB

A216-WCB

A217-CA15

A105+HARD FACE

A276-410

A216-WCB

A193-B7

A194-2H

A217-WC1

A217-WC1

A217-WC1

A105+HARD FACE

A276-410

A216-WC1

A193-B7

A194-2H

A217-WC6

A217-WC6

A217-WC6

A105+HARD FACE

A276-410

A216-WC6

A193-B7

A194-2H

A217-WC9

A217-WC9

A217-WC9

A105+HARD FACE

A276-410

A216-WC9

A193-B16

A194-4

A217-C5

A217-C5

A217-C5

A105+HARD FACE

A276-410

A217-C5

A193-B16

A194-4

A352-LCB

A352-LCB

A352-LCB

A182-F304

A276-304

A352-LCB

A320-L7

A194-4

A351-CF8M

A351-CF8M

A351-CF8M

A182-F316

A276-316

A351-CF8H

A193-B8

A194-8

Body

Cover

*Disc

Body Seat Ring

Hinge Pin

Arm

Cover Bolt

Cover Nut

1

2

3

4

5

7

11

12

MATERIAL



Chec

k Va

lve

30

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


CLASS 150 *(N/A for L2)

Valve Size

L1 & L3

H

Weight

2508.02036.115533.115

2½658.52166.717048.522

3809.52417.318559.527

410011.52927.920090.441

512513.03309.3235

143.365

615014.035610.0255

176.480

820019.549512.0305

313.1142

1025024.562213.6345

390.3177

1230027.569915.0380

639.5290

1435031.078718.1460

862.2391

1640034.086421.5545

1016.5461

1845038.597825.6650

1411.2640

2050038.597826.4670

1719.9780

2460051.0129535.4900

3285.51490

2870057.0144840.01016

4520.32050

3075060.0152445.21149

6392.32899

inchmminchmminchmmLBKg

CLASS 300

Valve Size

L1 & L3

L2

H

Weight

250

10.5267

11.122836.917541.919

2½65

11.5292

12.123087.519066.230

380

12.5318

13.123338.120577.235

410014.0356

14.623718.7220

119.154

5125

15.75400

16.3841611.6295

198.590

615017.5444

18.1246012.8326

282.4128

820021.0533

21.6254914.5368

463.1210

1025024.5622

25.1263818.6473

590.9268

1230028.0711

28.6272720.9530915415

1435033.0838

33.6285422.8580

1503.8682

1640034.0864

34.6288027.4695

1647.1747

1845038.5978

39.1299431.4797

2756.31250

2050040.0101640.75103530.6776

3307.51500

2870059.0149960.0152445.21149

6504.82950

2460053.0134653.88136939.61007

4917.22230

inchmminchmminchmminchmmLBKg

CLASS 600

Valve Size

L1 & L3

L2

H

Weight

250

11.5292

11.622957.519077.235

2½65

13.0330

13.123338.3210

119.154

380

14.0356

14.123599.6235

141.164

410017.0432

17.1243511.8300

229.3104

512520.0508

20.1251113.3337

330.8150

615022.0559

22.1256215.7400

449.8204

820026.0660

26.1266416.9430

793.8360

1025031.0787

31.1279120.7525

1367.1620

1230033.0838

33.1284124.2615

1775.0805

1435035.0889

35.1289227.6700

2306.41046

1640039.0991

39.1299432.0812

2976.81350

1845043.0109243.12109537.8960

4454.12020

2050047.0119447.25120040.51029

5269.92390

2460055.0139755.38140747.31202

7717.53500


CLASS 900

Valve Size

L1 & L3

L2

H

Weight

250

14.5368

14.6237113.1333

154.470

2½65

16.5419

16.6242213.7349

242.6110

380

15.0381

15.1238412.6321

242.6110

410018.0457

18.1246016.7423

471.4214

512522.0559

22.1356217.4441

735.6320

615024.0610

24.1261318.9479

837.9380

820029.0737

29.1274022.2565

1375.9624

1025033.0838

33.1284128.3721

2535.81150

1230038.0965

38.1296830.7781

3197.31450

1435040.5102940.88103831.8807

3858.81750

1640044.5113044.88114033.0838

5336.12420


CLASS 1500

Valve Size

L1 & L3

L2

H

Weight

250

14.5368

14.6237113.1333

154.470

2½65

16.5419

16.6242213.7349

242.6110

380

18.5470

18.6247315.3389

374.9170

410021.5546

21.6254916.5419

661.5300

512526.5673

26.6167618.9479

1036.4470

6150

27.7570528.071123.1587

1532.5695

8200

32.75832

33.1384226.8680

2624.01190

1025039.0991

39.38100029.8756

4079.31850

1230044.5113045.12114639.71008

7342.73330

1435049.5125750.25127640.8103579383600


CLASS 2500

Valve Size

L1 & L3

L2

H

Weight

250

17.75451

17.87454

16.38416

319.7145

2½65

20.0508

20.2551416.5419

529.1240

380

22.7557823.0584

17.36441

727.5330

410026.5673

26.88683

18.86479

1433.0650

615036.091436.5927

20.12511

3086.51400

8200

40.25102240.87103827.99711

5335.22420

1025050.0127050.88129233.5851

8267.33750

1230056.0142256.88144539.371000

12125.45500


Chec

k Va

lve

31

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Email: [email protected], [email protected]://www.mercoid.com.myFORGED CARBON STEEL / STAINLESS STEEL

LIFT / SWING CHECK VALVEFLANGE

DONG KANG


SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600, 1500 and 2500End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25


FIG LC/SC-*1-*2-*3

3

4

5

6

16

7

2

1Lift Check

34

8

510

6

167

2

1

9

Swing Check


Redu

ced

ValveSize

1/2

3/4

1

1-1/2

2

Center to Top

48 (1.89)

54 (2.13)

63 (2.48)

81 (3.19)

105 (4.13)


9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

29.5 (1.16)

35.0 (1.38)

Class 150108 (4.25)

117 (4.62)

127 (5.00)

165 (6.50)

203 (8.00)

Class 300152 (6.00)

178 (7.00)

203 (8.00)

229 (9.00)

267 (10.50)

Class 600165 (6.50)

190 (7.50)

216 (8.50)

241 (9.50)

292 (11.50)

Class 1501.7 (3.8)

2.4 (5.3)

3.8 (8.4)

7.7 (17.0)

11.4 (25.1)

Class 3002.2 (4.9)

3.3 (7.3)

5.1 (11.3)

9.9 (21.8)

13.0 (28.7)

Class 6002.5 (5.5)

3.9 (8.6)

5.7 (12.6)

11.5 (25.4)

13.8 (30.4)

CLASS 150 - 300 - 600 Unit : mm (inch)


Redu

ced

ValveSize

1/2

3/4

1

1-1/2

2

Center to Top

54 (2.13)

63 (2.48)

81 (3.19)

105 (4.13)

128 (5.04)


9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

29.5 (1.16)

35.0 (1.38)

216 (8.50)

229 (9.00)

254 (10.00)

305 (12.00)

368 (14.25)

5.8 (12.8)

7.8 (17.2)

13.0 (28.7)

20.7 (45.6)

30.6 (67.5)



Full

ValveSize

1/2

3/4

1

1-1/2

2

Center to Top

180 (7.09)

180 (7.09)

200 (7.87)

230 (9.06)

250 (9.84)


10.0 (0.39)

15.0 (0.59)

18.0 (0.71)

28.0 (1.10

35.0 (1.38)

264 (10.38)

273 (10.75)

308 (12.12)

384 (15.12)

451 (17.75)

17.0 (38.0)

18.0 (40.0)

23.0 (51.0)

40.0 (88.0)

54.0 (119.0)


Chec

k Va

lve

32

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



FORGED CARBON STEEL / STAINLESS STEELLIFT / SWING CHECK VALVE

DONG KANG



3

4

56

7

16

2

1


FIG LC/SC-*1-*2-*3Lift Check

38

105

76

16

9

2

1

Swing Check

Port

Redu

ced

ValveSize

1/2

3/4

1

1-1/4

1-1/22

Center to Top

48 (1.89)

54 (2.13)

63 (2.48)

81 (3.19)

81 (3.19)105 (4.13)


9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

22.5 (0.89)

29.5 (1.16)35.0 (1.38)

Approx. WtKg (Lb)

1.0 (2.2)

1.3 (2.9)

2.3 (5.1)

5.0 (11.0)

5.0 (11.0)7.0 (15.4)

End to End

76 (2.99)

86 (3.39)

102 (4.02)

152 (5.98)

152 (5.98)172 (6.77)


Port

Redu

ced

ValveSize

1/2

3/4

1

1-1/4

1-1/22

Center to Top

54 (2.13)

63 (2.48)

81 (3.19)

105 (4.13)

105 (4.13)128 (5.04)


9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

22.5 (0.89)

29.5 (1.16)35.0 (1.38)

Approx. WtKg (Lb)

1.3 (2.9)

2.3 (5.1)

5.0 (11.0)

7.0 (15.4)

7.0 (15.4)9.1 (20.1)

End to End

86 (3.39)

102 (4.02)

152 (5.98)

172 (6.77)

172 (6.77)210 (8.27)


Full

1/2

3/4

1

1-1/4

1-1/22

54 (2.13)

63 (2.48)

81 (3.19)

105 (4.13)

105 (4.13)147 (5.79)

12.7 (0.50)

17.5 (0.69)

23.0 (0.91)

29.5 (1.16)

35.0 (1.38)45.5 (1.79)

1.3 (2.9)

2.3 (5.1)

5.0 (11.0)

7.0 (15.4)

6.8 (15.0)10.6 (23.4)

86 (3.39)

102 (4.02)

152 (5.98)

172 (6.77)

172 (6.77)218 (8.58)

Port

Full

ValveSize

1/2

3/4

1

1-1/4

1-1/22

Center to Top

86 (3.39)

101 (3.98)

121 (4.76)

157 (6.18)

157 (6.18)190 (7.48)


10.0 (0.39)

13.0 (0.51)

18.0 (0.71)

23.0 (0.91)

26.0 (1.02)35.0 (1.38)

Approx. WtKg (Lb)

3.0 (7.0)

4.0 (9.0)

8.0 (18.0)

14.0 (31.0)

14.0 (31.0)20 (44.0)

End to End

110 (4.33)

127 (5.00)

155 (6.10)

210 (8.27)

210 (8.27)229 (9.02)


Chec

k Va

lve

33

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




FORGED CARBON STEEL / STAINLESS STEELY-CHECK VALVE

DONG KANG


SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 600 and 800 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25

3

4

5

16

7

2

1

FIG GD-800YC

Port

Redu

ced

ValveSize

1/2

3/4

1

1-1/4

1-1/2

2

Center to Top

73 (2.87)

85 (3.35)

88 (3.47)

121 (4.76)

121 (4.76)

174 (6.85)


9.5 (0.37)

12.7 (0.50)

17.5 (0.69)

22.5 (0.89)

29.5 (1.16)

35.0 (1.38)

Approx. WtKg (Lb)

1.2 (3)

1.6 (4)

2.5 (6)

5.5 (12)

5.4 (12.0)

7.8 (17)

End to End

84 (3.31)

95 (3.74)

106 (4.17)

137 (5.39)

137 (5.39)

172 (6.77)


Full

1/2

3/4

1

1-1/4

1-1/2

2

85 (3.35)

88 (3.47)

121 (4.76)

174 (6.85)

174 (6.85)

208 (8.19)

12.7 (0.50)

17.5 (0.69)

23.0 (0.91)

29.5 (1.16)

35.0 (1.38)

45.5 (1.79)

1.3 (3)

2.3 (51)

5.0 (11)

7.0 (15)

6.8 (15.0)

10.6 (23)

95 (3.74)

106 (4.17)

137 (5.39)

172 (6.77)

172 (6.77)

200 (7.87)

Chec

k Va

lve

34

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


LIFT / Y-CHECK VALVE

STL: Stellite 6 facedSWG : Spiral Wound GraphiteA182-F304/L : Dual Certificate Material for A182-F304 & A182-F304LA182-F316/L : Dual Certificate Material for A182-F316 & A182-F316LDUPLEX : Duplex Stainless Steel

* Other materials also available on request** Please mark your offer if require load spring

MATERIAL

A276-321+STL

A276-347+STL

UNSS31803

+STLA276-410 A276-316+STL

Integral Hardfaced Stellite 6

A276-410

304 Spiral Wound Graphite

A276-316* Inconel X-750* A276-316*

316SWG

321SWG

347SWG

DuplexSWG 304 Spiral Wound Graphite

A193-B7 A320-L7 A193-B8 A193-B16


Parts

LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22

A350 A182 A182A105N

ASTM Designation

LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22A105N


Body

Seat

Disc

Spring

Gasket

Cover

Cover Bolt

Name Plate

1

2

3

4

5

6

7

16

F91

F91

F91

SWING CHECK VALVE

STL: Stellite 6 facedSWG : Spiral Wound GraphiteA182-F304/L : Dual Certificate Material for A182-F304 & A182-F304LA182-F316/L : Dual Certificate Material for A182-F316 & A182-F316LDUPLEX : Duplex Stainless Steel


MATERIAL

A351-CF8M

316 Stainless Steel

316 Stainless Steel

316 Stainless Steel

A276-321+STL

A276-347+STL

UNSS31803

+STLA276-410 A276-316+STL A276-410

A276-321+STL

A276-347+STL

UNSS31803

+STLA276-410 A276-316+STL A276-410+STL

304 Spiral Wound Graphite 316SWG

321SWG

347SWG

DuplexSWG 304 Spiral Wound Graphite

A193-B7 A320-L7 A193-B8 A193-B16


Parts

LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22

A350 A182 A182A105N

ASTM Designation



Body

Seat Ring

Disc

Hinge

Gasket

Cover

Cover Bolt

Retaining Washer

Support Pin

Support

Name Plate

1

2

3

4

5

6

7

8

9

10

16

F91

F91

F91

Chec

k Va

lve

35


WAFER / LUG DUAL PLATECHECK VALVE


Chec

k Va

lve

35

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


FLOW

ØIØAØB

Section A-A

L

3

FLOW

ØIØA

ØB

Section A-A

L

1

68

59

10

10

2

3

7B

2

9 4

7A

6

7A 7B

MxZ

4

5

FEATURESSmall and light quick reaction vertical and horizontal bubble tightLow pressure dropNo slamming, plates start closing against the flow before the stopsSeat : NBR / EPDM / Viton / Metal

PRESSURE RATING150# / 300# / 600# / 900# / 1500# / 2500#PN6/PN10/16/PN25/40/PN50/PN110/PN150/PN260/PN4205K/10K/16K/20K/30K/40K/63K

SPECIFICATIONDesign According to API 594• Shell Wall Thickness According to API 594• Face to Face According to API 594• Flanged Dimension According to ANSI B16.5• Pressure -Temperature Rating According to ASME B16.34• Pressure Test According to API 598

MATERIAL

SUS316-WPASUS316/SUS304SUS316/SUS304

SS316SS316A105

A105

A126 CLASS BA536 65-45-12CF8M/CF8/WCBSCS314/SCS13/WCB1.4408/1.4308/WCBA126 CLASS BSCS314/SCS13/WCB1.4408/1.4308/WCBVITON / EPDM / NBR

Parts Material

Body

Plate

SeatSpringHinge PinStop PinPlugBody BearingPlate BearingEye-bolt

1

2

34567A & 7B8910

Unit : mm

Class

150

300

600

Size

LØAØBØI

MxZL

ØAØBØI

MxZL

ØAØBØI

MxZ

DN50

2”60

15260

120.64x5/8”

6016560

127.08x5/8”

6016560

127.08x5/8”

DN65

2”-1/2“67

17873

139.74x5/8”

6719173

149.48x3/4”

6719173

149.48x3/4”

DN80

3“73

19189

152.44x5/8”

7321089

168.18x3/4”

7321089

168.18x3/4”

DN100

4“73

229114

190.58x5/8”

73254114

200.28x3/4”

79273114

215.98x7/8”

DN125

5“87

254141

215.98x5/8”

87279141

235.08x3/4”

105330151

266.78x1”

DN150

6“98279168

241.38x5/8”

98318168

269.712x3/4”

136356168

292.112x1”

DN200

8“127343219

298.58x5/8”

127381219

330.212x7/8”

165419219

349.312x1/8“-UN

DN250

10“146406273

362.012x7/8”

146445273

387.416x1”213508273

431.816x1-1/4“-UN

DN300

12“181483324

431.812x7/8”

181521324

450.916x1-1/8“-UN

229559324

489.020x1-1/4“-UN

DN350

14“184533356

476.312x1”222584356

514.420x1-1/8“-UN

273603356

527.120x1-3/8“-UN

DN400

16“191597406

539.812x2”232648406

571.520x1-1/4“-UN

305686406

603.320x1-1/2“-UN

DN450

18“203635457

577.916x1-1/8”-UN

264711457

628.720x1-1/4“-UN

362743457

654.120x1-5/8“-UN

DN500

20“219699508

635.020x1-1/8”-UN

292775508

685.820x1-1/4“-UN

368813508

723.920x1-5/8“-UN

DIMENSIONS (mm)



FIG C1000

Chec

k Va

lve

36

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



DD

LL

6

5

FIG 3771/2” - 4” 5” - 12”

3

4

2

1


SPECIFICATIONFace To Face Dimension DIN 3202 Part 3-K4End Connection Wafer Type to suit DIN, BS and ANSI FlangesPreasure Rating DN 15 to DN 300, 40 Bar maximumWorking Temperature Up to 400˚C

Unit : mm (inch)

Size DIN

NPS (inch)

L

DPN40/300LB

20

3/4

19

60

15

1/2

16

50

25

1

22

70

32

1-1/4

28

81

50

2

40

106

40

1-1/2

32

91

65

2-1/2

46

126

80

3

50

150

125

5

90

188

100

4

60

170

150

6

106

224

200

8

140

292

300

12

250

378

250

10

200

330

PRIME OUT-FORM DIMENSIONS

Parts MaterialWCB

WCB

SS304

SS304

SS304

SS304

SS316

SS316

SS316

SS316

SS316

SS316

SS304

SS304

SS304

SS304

SS304

SS304

Body

Disc

Holder

Spring

Seat

Seal

1

2

3

4

5

6

MATERIAL

CAST IRON / CARBON STEEL / STAINLESS STEELWAFER DISCO CHECK VALVE

Chec

k Va

lve

37

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Email: [email protected], [email protected]://www.mercoid.com.mySTAINLESS STEEL

SWING CHECK VALVESCREW END

CONTROLS, INC.

APPLICATIONSuitable for general chemical and industrial application

SPECIFICATIONEnd connection Threaded endOperating pressure 0.15kgf/cm²Working pressure 16 Bar ( CWP ) Working Temperature -20 ~ 180ºC

9

11

1

5

4

32

3

4

5

11

2

1L

H

PORT

MATERIAL

Parts Material1.4408 / EN1503-1SS316PTFE.ASTM A351Gr.CF8MSS3161.4408 / EN1503-1PTFE.

BodyPlugPlug sealDiscHanger PinEnd CapBody Seal

12345911

Unit : mm

Size

PORTLH

DN81/4”11.065.042.0

DN103/8”15.065.042.0

DN151/2”15.065.042.0

DN203/4”20.080.051.0

DN251”

25.090.060.0

DN321-1/4”32.0

105.067.0

DN401-1/2”40.0

120.075.0

DN502”

50.0140.081.0

DN652-1/2”65.0180.093.0

DN803”

80.0200.0104.0

DIMENSIONS

STAINLESS STEEL

THREE PIECE DISCO CHECK VALVESCREW END / BUTT WELD

CONTROLS, INC.


SPECIFICATIONEnd connection Threaded endWorking pressure 40 Bar ( CWP ) Working Temperature -20 ~ 180ºC

Parts Material1.4408 / EN1503-11.4408 / EN1503-1SS3161.4408 / EN1503-1PTFE.SS304SS304SS304SS316

BodyDiscSpringEnd CapBody SealBody BoltBolt WasherBolt NutHolder

14591135363743

MATERIAL

Unit : mm

Size

PORTL

L1

DN81/4”12.053.014.0

DN103/8”12.053.014.0

DN151/2”15.067.018.0

DN203/4”20.069.022.0

DN251”

25.079.027.5

DN321-1/4”32.092.032.0

DN401-1/2”40.0

101.037.0

DN502”

50.0115.047.0

DN652-1/2”65.0145.047.0

DN1004”

100.0180.070.0

DN803”

80.0154.055.0

DIMENSIONS

45

1135

36

37

9

1

43

LL1

PORT

3736

9

1143

1

5

411

9

35

Chec

k Va

lve

38

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my STAINLESS STEEL

Y TYPE SPRING CHECK VALVESCREW END

CONTROLS, INC.


SPECIFICATIONEnd connection Threaded endWorking pressure 40 Bar ( CWP ) Working Temperature -20 ~ 180ºCOperating pressure 0.15kgf/cm²

Parts Material1.4408 / EN1503-1CF8M / EN1503-2SS316SS316SS3161.4408 / EN1503-1PTFE.PTFE.

BodyPistonSpringNutWasherBonnetBody SealSeat

1457891112

MATERIAL

Unit : mm

Size

PORTLH

DN81/4”10.065.043.0

DN103/8”12.065.043.0

DN151/2”15.065.045.0

DN203/4”20.080.052.0

DN251”

25.090.067.0

DN321-1/4”32.0105.070.0

DN401-1/2”40.0120.078.0

DN502”

50.0140.095.0

DIMENSIONS

9

11

5

4

12

87

1

L

H

PORT

1

7

8

12

4

5

11

9

STAINLESS STEEL

INLINE SPRING CHECK VALVESCREW END

CONTROLS, INC.


SPECIFICATIONEnd connection Threaded endWorking pressure 800 Psi / 40 Bar ( CWP ) Temperature range -4 to 365ºF / -20 ~ 180ºCPressure test according to API 598 or EN 12266

Parts Material1.4408 / EN1503-1SS316SS316 / SS304SS316

BodyDiscSpringScrew

1459

MATERIAL

Unit : mm

Size

PORTL

DN151/2”11.257.0

DN203/4”15.063.0

DN251”

20.072.8

DN321-1/4”25.081.0

DN401-1/2”32.091.7

DN502”

40.0102.4

DIMENSIONS

L

PORT

1 4 5 9

1

4

5

9

Ball

Valv

e

39

BALL VALVEA ball valve is a quarter-turn rotational motion valve that uses a ball-shaped disc to stop or start flow. If the valve is opened, the ball rotates to a point where the hole through the ball is in line with the valve body inlet and outlet. If the valve is closed, the ball is rotated so that the hole is perpendicular to the flow openings of the valve body and the flow is stopped.

Types of ball valveBall valves are basically available in three versions: full port, venturi port and reduced port. The full-port valve has an internal diameter equal to the inner diameter of the pipe. Venturi and reduced-port versions generally are one pipe size smaller than the line size.

Ball valves are manufactured in different body configurations and the most common are:• Top entry ball valve allows access to valve internals for maintenance by removal of the valve bonnet-cover. It is not required to removed the valve from the pipe system.• Split body ball valve consists of a two or three parts, where one part is smaller than the other. The ball is inserted in the larger body part, and the smaller body part is assembled by a bolted connection.

The valve ends are available as butt welding, socket welding, flanged, threaded and others.

Ball

Valv

e

40

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



2. PackingSTD Packing multiple V-TEFLON packing, combined with live loading, maintains packing compression under high cycle and severe service applications. Graphite packing use situation for high-temperature.

3. Body & BonnetSplit or 3-piece, split body & bonnet for 12” & smaller. Disassembles easy for repair or replacement of internal components.

4. BPSBlow-out proof stem. A pressure-safe stem shoulder design that protects against failure under excess pressure.

1. OperatingExtended lever for easy operation. Also available with gearing, motor actuators, pneumatic or hydraulic actuators for more difficult services.

6. ASAnti static. A metallic contact is always granted between ball and stem/body to discharge eventual statics build-up during service.

7. End ConnectionsA choice of flange, RTJ flanged or butt welding end for piping flexibility.

8. FDFire durable. Design to API 607 or BS 6755 to grant their operation suitability in case of fire. Second metal-to-metal seal acts as backup if primary seal is destroyed by fire. Valves ordered for compliance with API 607 will be provided with graphite packing and gaskets.

5. BoreFull bore or reduced bore. Full bore design provides exceptional flow control.

8

4

6

2

1

3

5

7

Std Teflon Graphite

BPS

LV

FB

RF RTJ BW

RB

GA

Split 3-Piece

EA

AS

FD

Floating Type

Available modifications for cast steel and stainless steel valves• Trim changes • Preassure equlizing• End connection modifications • AS od FD• Packing and gasket changes • Customer specified coatings• Operator mounting • Weld end bore changes• Handweel extentions • Oxygen & chlorine cleaning & packing

FIRE SAFE & ANTI-STATICCAST STEEL / STAINLESS STEEL

BALL VALVE API 6D (FLOATING)


Ball

Valv

e

41

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.





BALL VALVE API 6D (FLOATING)

Class

150

300

600

Size (mm)L (RF)

L1 (BW)HW

Weight (Kg)L (RF)

L1 (BW)HW

Weight (Kg)L (RF)

L1 (BW)HW

Weight (Kg)

1510814055

1301.814014055

1301.8165

-61.51302.6

2011715255

1302.815215255

1302

190-

61.51603.1

2512716570

1603.716516570

1603.2216

-78

2004.8

4016519090

2006.219019090

2005.5241

-101350

8

501782161053508.52162161053508.729229512040013

65190241155400142412411534001533033317450022

80203283185500212832831875001835635921260027

100229305205500353053052065003643243523460053

200457521280800170502521280800152

-----

1503944572556009840345725560085559562289800120

250533559345800225568559345800182

-----

300610635420800295648635420800232

-----

CLASS 150 - 300 - 600 Unit : mm

PartsCarbon Steel Stainless Steel Low Temperature Service

ASTM Specification

A216-WCBA216-WCB

A182-F304*¹A276-304

Graphite+304*¹A193-B7A194-2H

A216-WCBA193-B7

Carbon Steel

A351-CF8MA351-CF8MA182-F316A276-316

R.PTFEPTFE

A193-B8A194-8

PTFEA351-CF8M

A193-B8Carbon Steel+Zn

Carbon Steel

A352-LCBA352-LCB

A182-F304*¹A276-304

Graphite+304*¹A320-L7A194-4

A352-LCBA193-B7

Carbon Steel

BodyBonnetBallStemSeat RingBonnet GasketBonnet StudBonnet Stud NutPackingGland FlangeGland BoltStop PlateHandle

12345678910111213

MATERIAL

*Note : (1) A 105+ENP optional, (2) Spiral wound construction


SPECIFICATIONSteel Ball Valves API 608 / API 6DSteel Ball Valves ISO 14313 Fire Durable API 607Anti Static API 608Steel Valves ASME B16.43Face to Face ASME B16.10End Flanges ASME B16.25Inspection and Test API 598 / API 6D

L1

H

L

W13

12

11

10

94

2

78

5316

Ball

Valv

e

42

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




BALL VALVE API 6D (TRUNNION)


Available modifications for cast steel and stainless steel valves• Trim changes • Preassure equlizing• End connection modifications • AS od FD• Packing and gasket changes • Customer specified coatings• Operator mounting • Weld end bore changes• Handweel extentions • Oxygen & chlorine cleaning & packing

2. PackingSTD Packing multiple V-TEFLON packing, combined with live loading, maintains packing compression under high cycle and severe service applications. Graphite packing use situation for high-temperature.

3. Body & BonnetSplit or 3-piece, split body & bonnet for 12” & smaller. Disassembles easy for repair or replacement of internal components.

4. ASAnti static. A metallic contact is always granted between ball and stem/body to discharge eventual statics build-up during service.

1. OperatingExtended lever for easy operation. Also available with gearing, motor actuators, pneumatic or hydraulic actuators for more difficult services.

6. DBBDouble block & bleed. The body cavity is isolated when the ball is in either fully closed or fully opened position, the medium entrapped in it can easily be bled to avoid over pressure.

7. End ConnectionsA choice of flange, RTJ flanged or butt welding end for piping flexibility.

8. FDFire durable. Design to API 607 or BS 6755 to grant their operation suitability in case of fire. Second metal-to-metal seal acts as backup if primary seal is destroyed by fire. Valves ordered for compliance with API 607 will be provided with graphite packing and gaskets.

5. BoreFull bore or reduced bore. Full bore design provides exceptional flow control.

8

4

6

3

5

7

AS

FB

RF RTJ BW

RB

Split 3-Piece

DBB

FD

Trunnion Type

1

LV GA EA

2Std Teflon Dual-packing Graphite

Ball

Valv

e

43

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.





BALL VALVE API 6D (TRUNNION)

PartsCarbon Steel Stainless Steel Low Temperature Service

ASTM Specification

A216-WCB

A216-WCB

A182-F304*¹

A276-304

A105+ENP

A313-304

NBR

NBR

Graphite+304*²

NBR

A313-304

A216-WCB

A193-B7

A194-2H

A276-304

304+PTFE

A216-WCB

A193-B7

Carbon Steel

A351-CF8M

A351-CF8M

A182-F316

A276-316

A182-F316

Class Filled PTFE

Inconel X-750

Viton

Viton

Graphite+316*²

Viton

A313-316

A182-F316

A193-B8

A194-8

A276-316

316+PTFE

A351-CF8M

A193-B8

Carbon Steel+Zn

Carbon Steel

A352-LCB

A352-LCB

A182-F304*¹

A276-304

A350-LF2+ENP

A313-304

Viton

Viton

Graphite+304*²

Viton

A313-304

A182-F304

A320-L7

A194-4

A276-304

A304+PTFE

A352-LCB

A193-B7

Carbon Steel

Body

Bonnet

Ball

Stem

Seat

Stem Insert

Seat Spring

Seat O-ring

Stem O-ring

Bonnet Gasket

Bonnet O-ring

Antistatic Spring

Grounding Plunger

Bonnet Stud

Bonnet Stud Nut

Trunnion

Trunnion Bearing

Gland Flange

Gland Bolt

Stop Plate

Handle

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

MATERIAL

*Note : (1) A 105+ENP optional, (2) Spiral wound construction


SPECIFICATIONSteel Ball Valves API 608 / API 6DSteel Ball Valves ISO 14313 Fire Durable API 607Anti Static API 608Steel Valves ASME B16.43Face to Face ASME B16.10End Flanges ASME B16.5Butt Welding Ends ASME B16.25Inspection and Test API 598 / API 6D

1

7

161113

1210

358

4

17

6

91819

1415 2

Reduce Bore

FullBore

H

L21

20

Valve with gear Valve with lever L1

Ball

Valv

e

44

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Size (mm)L (RF)

L1 (BW)

H

W

Weight (Kg)

50178

216

177

350

13.5

65190

241

190

400

15.5

80203

283

210

500

24.5

100229

305

235

500

32.5

150394

457

530

600

76

200457

521

625

600

132

250533

559

650

600

147

300610

635

780

600

182

350686

762

790

800

241

400762

838

920

800

370

450864

914

970

800

495

500914

991

1100

800

726

6001067

1143

1150

800

1125

6501143

1245

1290

800

1250

7001245

1346

1400

800

1640

7501295

1397

1630

800

1930

8001372

1524

1840

800

2390

9001524

1727

2050

800

2760

CLASS 150 Unit : mm

Size (mm)L (RF)

L1 (BW)

H

W

Weight (Kg)

50216

216

177

350

14

65241

241

190

400

16

80283

283

210

500

25

100305

305

235

500

34

150403

403

530

600

82

200502

521

625

600

145

250568

559

650

600

155

300648

635

780

600

185

350762

762

790

800

238

400838

838

920

800

375

450914

914

970

800

516

500991

991

1100

800

782

6001143

1143

1150

800

1280

6501245

1245

1290

800

1375

7001346

1346

1400

800

1825

7501397

1397

1630

800

2180

8001524

1524

1800

800

2260

900-

-

-

-

-

CLASS 300 Unit : mm

Size (mm)L (RF) / L1 (BW)

L2 (RTJ)

H

W

Weight (Kg)

50292

295

180

350

19

65330

333

193

400

25

80356

359

215

500

42

100432

435

241

500

51

150559

562

540

600

82

200660

664

635

600

200

250787

791

665

600

395

300838

841

790

600

610

350889

892

810

800

805

400991

994

925

800

1010

4501092

1095

985

800

1350

5001194

1200

1130

800

1656

6001397

1407

1185

800

2775

6501448

1461

1335

800

3125

7001549

1562

1450

800

3790

CLASS 600 Unit : mm


L2 (RTJ)

H

W

Weight (Kg)

50368

371

219

500

23

65419

422

235

500

31

80381

384

260

500

51

100457

460

390

600

61

150610

613

655

600

102

200737

740

770

600

240

250838

841

805

600

480

300965

968

965

800

735

3501029

1038

980

800

965

4001130

1140

1145

800

1215

4501219

1232

1195

800

1625

5001321

1334

1360

800

1995

6001549

1568

1425

800

3335

CLASS 900 Unit : mm


L2 (RTJ)

H

W

Weight (Kg)

50368

371

285

500

33

65419

422

306

500

44

80470

473

338

600

73

100546

549

506

600

87

150705

711

852

600

145

200832

841

1000

800

345

250991

1000

1045

800

685

3001130

1146

1255

800

1050

3501257

1276

1270

800

1385

4001384

1407

1485

800

1735

CLASS 1500 Unit : mm


L2 (RTJ)

H

W

Weight (Kg)

50451

454

304

500

41

65508

540

327

600

55

80578

584

362

600

91

100673

683

540

600

110

150914

927

911

800

182

2001022

1038

1070

800

430

2501270

1292

1120

800

855

3001422

1445

1345

800

1315

350-

-

-

-

-

400-

-

-

-

-

CLASS 2500 Unit : mm

Ball

Valv

e

45

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media (Refer to corrosion resistance table for valve materials selection).

SPECIFICATION- Pipe thread in accordance with ANSI B2.1, BS21 1973, DIN259 / 2999, ISO228- Blow-out proof stem / reduce bore- Investment casting body and inscrewed- 2000 PSI W.O.G- Mounting pad

Option: Locking device Drilling and tapped mounting pad

1312

123456789

1011

Parts MaterialASTM-A216-WCBASTM-A216-WCBASTM-A315-CF8

R-PTFEPTFE

AISI 304PTFE

AISI 304AISI 304AISI 304AISI 304AISI 304Plastic

ASTM-A351-CF8MASTM-A351-CF8MASTM-A351-CF8M

R-PTFEPTFE

AISI 304PTFE

AISI 304AISI 304AISI 304AISI 304AISI 304Plastic

BodyInsertBallSeatThrust WasherStemStem SealGland WasherConical Spring WasherSpring WasherNutLever HandleHandle Sleeve

12345678910111213

MATERIAL

Unit : mm

Size1/4”-3/8”

1/2”3/4”1”

1-1/4”1-1/2”

2”2-1/2”

3”4”

d9.29.2

12.515202532385064

L58.566708095

101114112134192

H46.957.960.963.870.372.378.3

130.5142.5173.5

W1099898

104.7101.9156.1155.1215215325

DIMENSIONS


SPECIFICATION- Pipe thread in accordance with ANSI B2.1, BS21 1973, DIN259 / 2999, ISO228- With mounting pad - Blow-out proof stem / full port- Investment casting body and cap- 1000 PSI (69 Bar) W.O.G- Lug body

Option: Locking device Drilling and tapped mounting pad

Parts MaterialASTM-A216-WCBASTM-A216-WCBASTM-A315-CF8

R-PTFEPTFE

ASIS 304PTFEPTFE

AISI 304AISI 304AISI 304AISI 304Plastic

AISI 304

ASTM-A351-CF8MASTM-A351-CF8MASTM-A351-CF8M

R-PTFEPTFE

ASIS 316PTFEPTFE

AISI 304AISI 304AISI 304AISI 304Plastic

AISI 304

BodyCapBallBall SeatJoint GasketStemThrust WasherStem PackingGland NutHandleSpring WasherStem NutPlastic CoverLock Device

1234567891011121314

MATERIAL

Unit : mm

Size1/4”3/8”1/2”3/4”1”

1-1/4”1-1/2”

2”2-1/2”

3”4”

d11.612.71520253238506580100

L44.544.5576576

87.5102123156184250

H515153

59.57379

90.598.5130.5142.5173.5

W959595110135135165165215215325

DIMENSIONS

H

W

ød

13

2578

9 6 11 12 14

10 134

L

W

H

d

CONTROLS, INC.

SERIES 10 SERIES 20


1-PC REDUCED PORTBALL VALVE SCREW END


2-PC FULL PORTBALL VALVE SCREW END

MERCOIDTel: 03-5569 2933 (6 Lines)

Fax: 03-5569 2588, 5569 2788Email: [email protected],

[email protected]://www.mercoid.com.my

Ball

Valv

e

46

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


3-PC FULL PORT HIGHPERFORMANCE BALL VALVE

SCREW END / BUTT WELD END /SOCKET WELD END


SPECIFICATION- Pipe thread in accordance with ANSI B2.1, BS21 1973, DIN259 / 2999, ISO228- Lug body- Blow-out proof stem / full port- Investment casting body and cap- 1000 PSI (69 Bar) W.O.G- Direct mounting pad for ISO standard 5211- Screw end, butt weil end, socket weld endOption: Similar design but with C style clip DIN standard M3 length

MATERIAL

DIMENSIONS


SPECIFICATION- Pipe thread in accordance with ANSI B2.1, BS21 1973, DIN259 / 2999, ISO228- Blow-out proof stem- Investment casting body and cap- 2000 PSI or 3000 PSI W.O.G- Lug body- Screwed end, butt weld & socket weld end- Direct mounting pad ISO 5211Option: Locking device / Standard port Similar design but with C style clip DIN standard M3 length Fire-safe design

Parts MaterialASTM-A351-CF8MASTM-A351-CF8MASTM-A351-CF8M

PTFEPTFE

ASIS 316PTFEPTFE

AISI 304AISI 304AISI 304

VitonAISI 304AISI 304AISI 304AISI 304AISI 304Plastic

AISI 304AISI 304

ASTM-A216-WCBASTM-A216-WCBASTM-A351-CF8

PTFEPTFE

AISI 304PTFEPTFE

AISI 304AISI 304AISI 304

VitonAISI 304AISI 304AISI 304AISI 304AISI 304Plastic

AISI 304AISI 304

BodyCapBallBall SeatJoint GasketStemThrust WasherStem PackingHigh WasherBelleville WasherStem NutO-RingBoltSpring WasherHex NutStopperHandlePlastic CoverStopper PinLock Washer

1234567891011121314151617181920

MATERIALParts Material

ASTM-A351-CF8MASTM-A351-CF8M

PTFEASTM-A351-CF8M

PTFEASIS 316

PTFEVitonPTFE

AISI 304AISI 301AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304Plastic

AISI 304

ASTM-A216-WCBASTM-A216-WCB

PTFEASTM-A351-CFB

PTFEAISI 304

PTFEVitonPTFE

AISI 304AISI 301AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304Plastic

AISI 304

BodyEnd CapJoint GasketSolid BallBall SeatStemThrust WasherO-RingStem PackingStem RingBelleville WasherStem NutSaddle WasherHex BoltStop PinHandleSpring WasherHandle NutLocking DeviceCoverSquare Washer

123456789101112131415161718192021

Unit : mm

Size1/4”3/8”1/2”3/4”1”

1-1/4”1-1/2”

2”2-1/2”

3”4”5”6”

Ød11.612.81520253238506580

100120150

585862778394

107120157182

213.6283342

363638

41.744.452.858.566

101.5112.5127.0158.5175

112112112138138205205205330330330500500

L H X


SizeDim

1/4”3/8”1/2”3/4”1”

1-1/4”1-1/2”

2”

1112.5162025323850

6565758090

110120140

6565758090

110120140

70707580

100110125150

58586266758095

104

112112112125138138170170

Ød LSD SW BW

H X

*Note : 8”/10”/12” also available on request

1716 18

19 20

1234567

89

10

121314

11

15

X

L

H

Butt Weld End37.5º

Socket Weld End

ød

2021

181715161312111014

986

123457

19

ØdH

H

X

ØdØd

37.5º

==

ScrewedEnd

Socket Weld End

Butt Weld End

CONTROLS, INC.

SERIES 90

SERIES 110


3-PC PORT BALL VALVESCREW END / BUTT WELD END /SOCKET WELD END





Ball

Valv

e

47

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Size f H ISO 5211

1/2”3/4”1”

1-1/4”1-1/2”

2”2-1/2”

3”4”5”6”8”

10”12”

ANSI 150 JIS10K PN16 PN40 PN16 PN40D L

8998

108117127152178190229254279343406483

ANSI 150108117127140165178190203229356394457533610

8590100105110120160170185260280340400Gear

F04F04F04F05F07F07F07F10F10F12F12F12F14F14

95100125135140155175185210250280330400445

JIS10K110120130140165180190200230300340450533610

130150160180200230290310350400480600730850

95105115140150165185200220250285340405460

95105115140150165185200235270300375450515

1.61.61.61.61.61.61.61.61.61.61.61.61.61.6

DIMENSIONS Unit : mm (inch)

Parts MaterialFC20FC20CF8

SS304

WCBWCB

SCS13

SS304

CF8CF8CF8

SS316

CF8MCF8MCF8M

SS30415% GF+PTFE / 25% CF+PTFE / 50% CF+PTFE / Others on request

PTFEPTFEPTFEPTFE

SCS13ASTM 194-B8

FC / WCB / SS304ASTM 194-B8

BodyCapBallSeatStemGasketThrust WasherPackingStem PackingGlandGland BoltHandleBolt

12345678910111213

MATERIAL


SPECIFICATIONANSI 150- Flange: ANSI B16.5 Class 150- Face to face : ANSI B16.10- Mounting pad for ISO 5211- Anti-static device, fire safe design- Blow-out proof stem, lever operated- Full port

Option: Solid ball / Hollow ball Wrench handle Locking device Gear operated

JIS10K- Flange: JIS B2239 - JIS10K- Face to face : JIS B2002- Mounting pad for ISO 5211- Anti-static device, fire safe design- Blow-out proof stem, lever operated- Full port, solid ball / hollow ball


PN16, PN40- Flange: DIN 2633 PN16 DIN 2633 PN40- Face to face : DIN 3202 F1/F4/F5- Mounting pad for ISO 5211- Anti-static device, fire safe design- Blow-out proof stem, lever operated- Full port, solid ball / hollow ball



2-PC FULL PORT BALL VALVEFLANGE END

R

12

5

432113

1110

9876

L

ØD

H

f


3-PC FULL / RED. PORT HIGHPERFORMANCE BALL VALVE

SCREW END / BUTTWELD END / SOCKET END / FLANGE END

Ball

Valv

e

48


SPECIFICATION- 3 Pieces body design - Blow-Out-Proof stem design- Forged steel components- Four point ISO 5211 mounting pad bold circle- End connection : Threaded, Socket weld, Butt weld, Flange end

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Full bore 1/4” - 2’ (DN8 - DN50)Reduce bore 1/2“ - 2” (DN15 - DN50)Body ASTM A105 / F316Ball / Stem CF8M / SS316Seat RTFE + (15% Glass fiber filled)Working Pressure Class 600, 800, 900, 1500 and 2500Temperature Range -4 to 356ºF (-20 to 180ºC)

Parts MaterialF316F316

A105NA105N

BodyEnd CapBallStemStem nutBelleville WasherHandleSeatGlandV-Shape Packing

SUS316SUS316SUS304SUS301SUS304RPTFE

SUS304MG-1241

12345678910

Parts MaterialStem SealLock SaddleJoint GasketBoltStop PinHandle SleeveBolt NutLocking DeviceAnti-StaticDevice

RPTFESUS304

PTFESUS304SUS304

VinylSUS304SUS304

SUS304

1112131415161718

19

MATERIAL

ƒ

¤

*

Note : ¤ Socket weld and butt weld uses CF3M material | * For 1/4” to 1-1/2“- 4pcs ; 2” to 2-1/2”- 6pcs | ƒ For 1/4” to 1-1/2“- 4pcs ; 2” to 2-1/2”- 6pcs

L

H

B

B

H

d

L

Size (in)L 1BHd

L 1BHd

Class

600/ 800

900/ 1500

1/492

108516

92108516

3/892

108519

92108519

1/2 921085113921085113

3/4 111146511811114610819

112717881231271788125

1-1/414017885281401788532

1-1/21522001053515220010538

21522001054915220010549

DIMENSIONS - THREADED, SOCKET WELD, BUTT WELD Unit : mm

Size (in)L BHdLBHd

Class

900/ 1500

2500

1/2 2162307513

2642807513

3/4 2292308519

2732808519

12563508525308959525

1-1/42794001053234935010530

1-1/23054001103840011038

11.5

23684001304945140013042

DIMENSIONS - FLANGE END Unit : mm

Option : Extended Bonnet Option : Extended End

3813

142

4

111

813

918

2

1617

5

6

10

19

15

1257

Ball

Valv

e

49

DESIGN FEATURE- Jacket design- Full bore- 1/2” - 6” (DN15 - DN150)- Blow-Out-Proof stem design- Anti-static device- ISO 5211 mounting flange- ANSI B16.5 Class 150 RF, EN1092-1 PN10/16, JIS 2010 10K

DESIGN FEATURE- 1 Piece body design- Wafer type- Full bore- 1/2” - 4” (DN15 - DN100)- Blow-Out-Proof stem design- Anti-static device- ISO 5211 direct mounting flange- Face to face : MFG. Standard- EN1092-1 PN16 RF

CARBON STEEL / STAINLESS STEELTWO WAY BALL VALVE

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat 50% PTFE + 50% S.STemperature Range -4 to 356ºF (-20 to 180ºC)

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE (15% Glass fiber filled)Temperature Range -4 to 365ºF (-20 to 180ºC)

DESIGN FEATURE- Full bore- 2” - 36” (DN400 - DN900)- API 6FA Fire safe design- Blow-Out-Proof stem design- Anti-static device- ANSI B16.10 Class 150 / 300 / 600- ANSI B16.5 Class 150 / 300 / 600 RF, ASME B16.47 for 26” & up

DESIGN FEATURE- Full bore- 2” - 36” (DN50 - DN400)- 3 pieces body design- API 6FA Fire safe design- Blow-Out-Proof stem design- Anti-static device- ANSI B16.10 Class 150-2500- ANSI B16.5 Class 150-2500, ASME B16.47 for 26” & up

CARBON STEEL / STAINLESS STEELTRUNNION MOUNTED CASTING / FORGED

Body ASTM A216 Gr.WCB / CF8MBall / Stem CF8M / SS316Seat PTFE / NYLONTemperature Range -4 to 356ºF (-20 to 180ºC)

Body ASTM A105 / F316Ball / Stem F316 / F316Seat PTFE / NYLONTemperature Range -4 to 365ºF (-20 to 180ºC)

DESIGN FEATURE- Full bore- 1/2” - 12” (DN15 - DN300)- Blow-Out-Proof stem design- Anti-static device- ANSI B16.10 Class 150 / 300- ANSI B16.5 Class 150 / 300 RF

DESIGN FEATURE- Full bore- 1/2” - 6” (DN15 - DN150)- Blow-Out-Proof stem design- Anti-static device- Handle with locking device- ISO 5211 mounting flange- End connection : Threaded, Socket weld, Butt weld end

DESIGN SPECIFICATION : ANSI B16.34 Class 600- Working pressure (CWP) : 1/2” - 1’ 2000 PSI (DN25 PN140) 1-1/4” - 2’ 1500 PSI (DN31 PN110)

CARBON STEEL / STAINLESS STEELMETAL SEATED BALL VALVE

Body ASTM A351 Gr.CF8MBall / Stem CF8M + Hard Cr. / SS316Seat SS316 + Stellite #6Tightness Rate ∆ P : ASME / FCI 70-2 Class IV

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M + Hard Cr. / SS316Seat SS316 + Stellite #6Tightness Rate ∆ P : ASME / FCI 70-2 Class IV

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Ball

Valv

e

50


MULTI WAY BALL VALVEFLANGE (SIDE ENTRY)

CARBON STEEL / STAINLESS STEELTHREE PIECE BALL VALVE

DESIGN FEATURE- Full bore- 1/2” - 6” (DN15 - DN150)- Split body, Floating type- Blow-Out-Proof stem design- Anti-static device- ISO 5211 direct mounting for 1/2” - 3”- ISO 5211 mounting flange for 4” - 6”- Face to face : MFG. Standard- ANSI B16.5 Class 150 RF, EN1092-1 PN10/16/25/40 RF, JIS 2010 10K

DESIGN FEATURE- Full bore, Solid ball- 1/2” - 6” (DN15 - DN150)- Split body, Floating type- Blow-Out-Proof stem design- Anti-static device- ISO 5211 direct mounting for 1/2” - 3”- ISO 5211 mounting flange for 4” - 6”- Face to face : MFG. Standard- ANSI B16.5 Class 150 RF, EN1092-1 PN10/16/25/40 RF, JIS 2010 10K

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE + (15% Glass fiber filled)Temperature Range -4 to 356ºF (-20 to 180ºC)

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE (15% Glass fiber filled)Temperature Range -4 to 365ºF (-20 to 180ºC)

DESIGN FEATURE- Full bore- 1/2” - 4” (DN15 - DN100)- Blow-Out-Proof stem design- End connection : Flange end- Face to face : EN558-1 F1- Flange Dim : EN1092-1 PN16/40 RF

DESIGN FEATURE- Full bore- 1/2” - 4” (DN15 - DN100)- Blow-Out-Proof stem design- End connection : Extended butt weld

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat PTFETemperature Range -4 to 356ºF (-20 to 180ºC)

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat PTFEWorking Pressure 1/2” - 2” 1000 PSI (PN63) 2-1/2” - 4 “ 800 PSI (PN40)Temperature Range -4 to 365ºF (-20 to 180ºC)

DESIGN FEATURE- Full bore- 1/4” - 2” (DN8 - DN50)- Blow-Out-Proof stem design- Anti-static device- ISO 5211 direct mounting flange- Handle with locking device- End connection : Threaded, Socket weld end

DESIGN FEATURE- 3 Pieces body design - Blow-Out-Proof stem design- Forged steel components- Four point ISO 5211 mounting pad bold circle- End connection : Threaded, Socket weld, Butt weld end

Full bore - 1/4” - 2’ (DN8 - DN50)Reduce bore - 1/2“ - 2” (DN15 - DN50)

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE + (15% Glass fiber filled)Working Pressure 1/4” - 2” 2000 PSI (PN140)

Body ASTM A105 / F316Ball / Stem CF8M / SS316Seat RTFE + (15% Glass fiber filled)Working Pressure 1500 PSI (PN100)Temperature Range -4 to 356ºF (-20 to 180ºC)

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Ball

Valv

e

51

DESIGN FEATURE- 2 Pieces body design- Blow-Out-Proof stem design- ISO 5211 mounting flange- Handle with locking device- End connection : Threaded end- Seal welding body design for 6000 PSI

3000PSI - Full bore - 1/4” - 2” (DN8-DN50) Reduced bore - 2” (DN50)6000PSI - Full bore - 1/4” - 2” (DN8 - DN50)

DESIGN FEATURE- 1/4” - 2” (DN8 - DN50)- Blow-Out-Proof stem design- 3 Seat design- ISO 5211 direct mounting flange- End connection : Threaded end

Body ASTM A351 Gr.CF8MBall / Stem CF8M / SS316Seat Delrin / PeekWorking Pressure 3000 / 6000 PSI (PN210/420)Temperature Range -4 to 176ºF (-20 to 80ºC) for Derlin -4 to 500ºF (-20 to 260ºC) for Peek

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFEWorking Pressure 1/4” - 2” 1000 PSI (PN63)Temperature Range -4 to 365ºF (-20 to 180ºC)

DESIGN FEATURE- 3 Pieces body design- ISO 5211 mounting flange- Blow-Out-Proof stem design- Anti-static device- Bar material body- End connection : Threaded, Socket weld, Butt weld end

3000PSI - Full bore - 1/4” - 2” (DN8 - DN50)6000PSI - Full bore - 1/4” - 2” (DN8 - DN50)3000PSI - Reduce bore - 1/4” - 2” (DN8 - DN50)6000PSI - Reduce bore - 1/4” - 2” (DN8 - DN50)

DESIGN FEATURE- 1/4” - 2“ (DN8 - DN50)- Blow-Out-Proof stem design- 4 Seats design- ISO 5211 direct mounting flange- End connection : Threaded, Socket weld, Butt weld end

Body AISI 1045 / AISI 316 (bar material)Ball / Stem CF8M / 17-4 PHSeat Delrin / PeekWorking Pressure HPV-40 3000 PSI (PN210) HPV-41 6000 PSI (PN420)Temperature Range -4 to 176ºF (-20 to 80ºC) for Delrin -4 to 500ºF (-20 to 260ºC) for Peek

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE (15% Glass fiber filled)Working Pressure 1/4” - 2” 1000 PSI (PN63)Temperature Range -4 to 365ºF (-20 to 180ºC)

DESIGN FEATURE- 1/2” - 2”- Design as per ANSI B16.34 Class 1500 / 2500- ISO 5211 mounting flange- Blow-Out-Proof stem design- Anti-static device- ANSI B16.10 Class 1500 / 2500- ANSI B16.5 Class 1500 / 2500 RTJ

DESIGN FEATURE- 1/4” - 4“ (DN8 - DN100)- Blow-Out-Proof stem design- 5 Seats design- ISO 5211 direct mounting flange- End connection : Threaded, Socket weld, Butt weld end

Body AISI 1045 / AISI 316 (bar material)Ball / Stem CF8M / 17-4 PHSeat Delrin / PeekTemperature Range -4 to 176ºF (-20 to 80ºC) for Delrin -4 to 500ºF (-20 to 260ºC) for Peek

Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE (15% Glass fiber filled)Working Pressure 1/4” - 2” 800 PSI (PN40) 2-1/2” - 3” 600 PSI (PN40) 4” 400 PSI (PN25)Temperature Range -4 to 365ºF (-20 to 180ºC)

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



HIGH PRESSUREBALL VALVE


MULTI WAYBALL VALVE




Ball

Valv

e

52

PNEUMATIC ACTUATED VALVE ELECTRIC ACTUATED VALVE

SUPER ALLOYCASTING BALL VALVE

DESIGN FEATURE- Tube bore- 1/2” - 4” (DN15 - DN100)- Design as per ANSI B16.34 / BPE- Blow-Out-Proof stem design- ISO 5211 direct mounting flange- End connection : Tri-Clamp, BPE / ISO / DIN Ext. tube end- Option : Cavity filled seat, Extended stem, Purge port, Anti-static device

DESIGN FEATURE- Tube bore- 1/2” - 4” (DN15 - DN100)- Blow-Out-Proof stem design- End connection : Tri-Clamp, 3A tube end, DIN 11850 tube end

Body ASTM A351 Gr.CF3MBall / Stem ASTM A351 Gr.CF3M / SS316LSeat TFM1600Working Pressure 1/2” - 2” 1000 PSI (PN63) 2-1/2” - 4” 720 PSI (PN40)Temperature Range -40 to 356ºF (-40 to 180ºC)

Body ASTM A351 Gr.CF8MBall / Stem CF8M / SS316Seat TFM1600Working Pressure 1/2” - 2” 1000 PSI (PN63) 2-1/2” - 4” 800 PSI (PN40)Temperature Range -4 to 356ºF (-20 to 180ºC)

Limit Switch Box Weather proof Explosion proof Special material housibgAir Filter AFC Series BFC SeriesPositioner PPL / PPP Pneumatic-Pneumatic EPL / EER Electro-PneumaticSolenoid Valve 5/2 Way for spring return 3/2 Way for double actingActuator Double acting Spring return

Option : Cavity filled seat

Option : Locking device, Cavity filled seat

Option : Cavity filled seat

Screwed ball valve 1/4” - 8”Flanged ball valve 1/2” - 12”Multi-way ball valve 1/2” - 8”Butterfly valve 11/2” - 24”

AVAILABLERANGE

Screwed ball valve 1/4” - 4”Flanged ball valve 1/2” - 12”Multi-way ball valve 1/2” - 8”Butterfly valve 1-1/2” - 24”

AVAILABLERANGE

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


STAINLESS STEEL

CAST BALL VALVECF3M

STAINLESS STEEL

SANITARYBALL VALVE




Ball

Valv

e

53

DOUBLE BLOCK &BLEED VALVE

TRUNNION PATTERN - DBB

FLOATING PATTERN - DBB

SAMPLING & INJECTION - DBB

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




- Standard configuration body with interchangeable process connections- Bore sizes from 10mm up to 250mm- Pressure rated up to ASME B16.5 class 2500 and API 6A 10,000 psi- Double block and bleed configuration- Lockable and Anti-tamper devices available- Choice of venting valve design- Materials available includes: ASTM A182 F316 Stainless steel, ASTM A182 F51/55 Duplex & Super Duplex and ASTM B564 UNS N06625 Inconel- Fire safe design

- 1/2” - 14 NPT Outlet size - Standard- 1/2” - 14 NPT Vent size - Standard- Other Outlet/Vent sizes and thread types are available- Sample Probes/Injection Quills can be fitted to flanged side- Isolation ball valves and venting needle valve as standard- Materials available include: ASTM A182 F316 Stainless steel, ASTM A182 F51/55 Duplex & Super Duplex and ASTM B564 UNS N06625 Inconel 625 amongst others- Various trim materials available- Standard design are fire safe- Lockable and anti-tamper devices available- Screwed check valve option available

- Bubble tight metal to metal seat for positive shut off- Two piece non-rotating hardened tip for first time seal and long service life- Pressure responsive multi-ring / piston packing for compression and pressure dynamic sealing- PEEK body bonnet seal for high pressure and high temperature- Separate shut off for vent to prevent unwanted loss of process medium- OS&Y valves available alongside standard needle valves to cater for all customer needs - Any combination of Vent/Outlet sizes and types available on request- Raised Face and Ring Type Joint connection options available- Pressure rated up to ASME B16.5 class 2500

Butte

rfly

Valv

e

54

A butterfly valve is a quarter-turn rotational motion valve, that is used to stop, regulate, and start flow. Butterfly valves are easy and fast to open. A 90° rotation of the handle provides a complete closure or opening of the valve. Large butterfly valves are usually equipped with a so-called gearbox, where the handwheel by gear is connected to the stem. This simplifies the operation of the valve, but at the expense of speed.

Types of butterfly valveButterfly valves have a short circular body, a round disc, metal-to-metal or soft seats, top and bottom shaft bearings, and a stuffing box. The construction of a butterfly valve body varies. A commonly used design is the wafer type that fits between two flanges. Another type, the lug wafer design, is held in place between two flanges by bolts that join the two flanges and pass through holes in the valve's outer casing. Butterfly valves are even available with flanged, threaded and butt welding ends, but they are not often applied.

Butterfly valve possess many advantages over gate, globe, plug, and ball valve, especially for large valve applications. Savings in weight, space, and cost are the most obvious advantage. The maintenance costs are usually low because there is a minimal number of moving parts and there are no pockets to trap fluids. Butterfly valves are especially well-suited for the handling of large flows of liquids or gases at relatively low pressures and for the handling of slurries or liquids with large amounts of suspended solids. Butterfly valve are built on the principle of a pipe damper. The flow control element is a disc of approximately the same diameter as the internal diameter of the adjoining pipe, which rotates on either a vertical or horizontal axis. When the disc lies parallel to the piping run, the valve is fully opened. When the disc approaches the perpendicular position, the valve is shut. Intermediate positions, for throttling purposes, can be secured in place by handle-locking devices.

BUTTERFLY VALVE

Butte

rfly

Valv

e

55

SOFT SEAT BUTTERFLY VALVEWAFER / LUG


SPECIFICATIONFace To Face Dimension BS EN 558-1 and API 609Standard Compliance Conform to BS EN 593 and API 609End Connection Wafer type to suit DIN, BS, ANSI and JIS flangesPressure Rating 16 Bar for DN50 to DN600 10 Bar for DN700 to DN1200 (optional 16 Bar) Temperature (Seat) -10ºC to 80ºC NBR, 15ºC to 120ºC EPDM -10ºC to 150ºC Viton, 45ºC to 180ºC PTFETop Flange Dimensions ISO 5211Actuation Lever operated for DN50 to DN200 (Gear operated on request) Gear operated for DN250 & aboveOptional Pneumatic or electric actuated

Parts Available MaterialGG25 Cast Iron

GGG40 Ductile Iron

AISI 304 Stainless Steel




Aluminium Bronze

PFA Coated AISI 304

EPDM (-30ºC ~ +120ºC)

NBR (-20º C ~ +110ºC)

NEOPRENE (-20ºC ~ +110ºC)

PTFE + EPDM (-30ºC ~ +120ºC)PTFE

AISI 420 Stainless SteelAISI 316 Stainless SteelAISI 420 Stainless SteelAISI 316 Stainless Steel

Carbon SteelNBR / CopperCarbon Steel

Body

Disc

Seat

Bushing

Upper Stem

Lower Stem

CapO-RingStopper Plate

1

2

3

4/5/6

7

8

91011

MATERIAL

DN25-300 sizes

9

610

8

3

2

471

5

11

DN350-1200 sizes

11

5174

2

3

8

6109

R

Lug typeFIG V102

Wafer typeFIG V101

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




BUTTERFLY VALVEWAFER / LUG

Weight(Kg)

4-ødØD1Size

(DN)

31.5

38

50.8

65.1

78.5

102.0

125.1

150.1

199.8

248.3

298.3

ØD2

85

110

125

145

160

180

210

240

295

355

410

ØD3

42

42

50

50

50

70

70

70

102

102

102

ØD4

55

55

65

65

65

90

90

90

125

125

125

A

145

155

205

218

244

295

321

349

428

487

574

B

92

98

126

133

150

170

181

196

238

258

300

C

12

12

16

16

16

19

25

25

30

39

39

D

33

33

43

46

46

52

56

56

60

68

78

E

9

9

9

9

9

11

14

14

17

22

22

L1

100

100

180

180

180

284

284

284

350

350

350

L2

28

28

28

28

28

28

28

28

38

38

38

18

18

18

18

18

18

18

22

22

26

26

4-ød

1

6

6

7

7

7

10

10

10

12

12

12

25/32

40

50

65

80

100

125

150

200

250

300

FreeShaft

LeverOp.

GearOp.


L3

245

245

245

245

245

245

245

245

400

400

400

L4

125

125

125

125

125

125

125

125

185

185

185

L5

105

105

105

105

105

105

105

105

153

153

153

ØA

152

152

152

152

152

152

152

152

300

300

300

F

68

68

68

68

68

68

68

68

85

85

85

1.0

1.0

2.1

2.5

3.0

4.8

6.6

7.5

13.8

21.2

31.5

1.3

1.3

1.3

2.8

3.3

5.2

7.0

7.9

14.9

22.3

42.6

6.2

6.2

7.3

7.7

8.2

10.0

11.8

12.7

26.1

33.5

45.9

Butte

rfly

Valv

e

56

D

ØA

CLOSE

OPEN

24:1

L2

L4

L1

L5F

L3

4-Ød1

ØD4

ØD3

45º

Wafer Type

A

BC

E

4-Ød

ØD1 ØD2

Lug Type

A

BC

E

N*M

ØD1 ØD2

Lug typeFIG V102

Wafer typeFIG V101

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Butte

rfly

Valv

e

57

BUTTERFLY VALVEWAFER / LUG

Weight(Kg)PN10 PN16ØD1Size

(DN)

333

340

440

490

593.0

ØD3

102

140

140

140

165

ØD4

125

175

175

175

210

460

515

565

620

725

A

680

748

788

885

1086

B

358

400

422

480

562

C

45

51

51

57

70

D

78

102

114

127

154

E

36

36

36

36

46

ØD3

F12

F14

F14

F14

F16

4-ød

1

12

18

18

18

23

350

400

450

500

600

FreeShaft

FreeShaft

GearOp.

GearOp.

ØD2

470

525

585

650

770

ØD2

16xM20

16xM24

20xM24

20xM24

20xM27

nxM

16xM24

16xM27

20xM27

20xM30

20xM33

nxMWafer Type Lug Type


41.3

61.0

79.0

128.0

188.0

55.7

93.0

111.0

162.5

236.0

69.0

90.0

119.0

179.0

253.0

83.5

125.0

151.0

213.5

301.0

Wafer Type

Lug Type

* For larger size up to DN1200 also available on request

AA

ØD3

D

ØD1ØD2

ØD2

ØD1

N*M

N*M

4-Ød1

BC

BC

E

E

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




PTFE SEATEDBUTTERFLY VALVE WAFER / LUG

PN10 PN16Size(DN) 4-ød1 CA B

506580

100125150200250300350400450500

125145160180210240295350400460515565620

ØD1 ØD1

4xM164xM168xM168xM168xM168xM208xM20

12xM2016xM2016xM2016xM2420xM2420xM24

125145160180210240295355410470525585650

4xM164xM168xM168xM168xM168xM20

12xM2012xM2412xM2416xM2416xM2720xM2720xM30

777

10101012121212121212

779195121125150182226260275305338375

135138138149173187225247285335410440495

130150164188220252305370430470565620695

H

16161619252530393945515157

L

43465256566068785660686878

99911141417222236363636

nxM nxM


E

777777929292115115140140197197197

K

505050707070102102125125140140140

M

Butte

rfly

Valv

e

58

Parts MaterialGG25 Cast Iron

GGG40 Ductile IronAISI 304 Stainless SteelAISI 316 Stainless SteelAISI 316 Stainless Steel

AISI 304 + PTFE LinedPTFE + EPDM (-30ºC ~ +120ºC)FULLY PTFE (-30ºC ~ +180ºC)

PTFEAISI 316 Stainless SteelAISI 316 Stainless Steel

NBRStainless SteelStainless Steel

Body

Disc

SeatBushingUpper StemLower StemO-RingDisc SpringBolt

1

2

34/5/678101112

MATERIAL

Wafer Type

AB

HE

nx-Ø2

ØD1

FIG V108

Lug Type

E

nxM

FIG V109

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Lug Type

Wafer Type


R

CKM

L

nxØd1



Butte

rfly

Valv

e

59

HIGH-PERFORMANCEBUTTERFLY VALVE WAFER / LUG



Parts MaterialDuctile Iron, Cast Steel, Stainless Steel, AL-Bronze, DuplexCast Steel, Stainless Steel, AL-BronzeSS. Steel, Teflon, RubberSS. Steel (304, 316, 316L, 630, 17-4PH, Monel)Stainless SteelStainless Steel, Ductile Iron, Mild SteelStainless SteelBronze, Stainless SteelStainless Steel, AL-BronzeStainless SteelTeflon, GraphiteSS. SteelBrass, Stainless SteelTeflon, Graphite, RubberSS. SteelMetaloplast, Stainless SteelStainless SteelSteel, Ductile Iron

BodyDiscSeatStemDisc PinRetainerRetainer BoltThrust PlateBottom CoverBottom BoltBottom GasketPacking GlandGland RingPackingTop FlangeStem BearingBolt & NutLever

12345678910111213141516 / 171819

MATERIAL

Fig.1

Fig.2

Fig.3

SINGLE OFFSET (Fig.1)The centre of rotation is moved back from the centreline of the valve disc. The seat and seal are designed conically and on centre. This design relies on a frictional, interference seal and so isapplicable only to soft seated valves.

DOUBLE OFFSET (Fig.2)The centre of rotation is moved from the centerline of the valve body. The seat and seal design remains conical and on centre. This design again relies on a frictional, interference seal, but the length of rotation over which this friction occurs is reduced, allowing a larger range of processresistant seat materials to be used. However these materials must be relatively soft or highly elastic to prevent "jamming".

TRIPLE OFFSET (Fig.3)The centreline of the cone is rotated away from the valve centreline resulting in an ellipsoidal profile and providing the third offset. With this geometry, seat seal interference is completely eliminated ensuring long sealing life. The result is a torque seated, process pressure aided FRICTIONLESS seal. The geometry allows the body seat to be used as the closed limit stop, aiding operator adjustment. The Triple Offset design is ideally suited to metal seated valves providing bubble-tight performance on high temperature, high pressure and firesafe applications.

DESIGN FEATURES

Soft Seated (-45ºC ~ +180ºC)The RTFE seat ring is well-suited for extremely corrosive hemical solutions and high-temperature fluids of up to +210ºC

ApplicationsPharmaceuticals, water, jet fuel, Saturated steam, chlorine, ammonia, natural, gas vacuum, oxygen, nitrogen, air-conditioning chilled, exhaust gas, town gas, hot water.Abrasives, suspended solids, scaling mediums

Metal Seated (up to 450ºC)The metal seat ring allows control of extremely high-temperature fluids, thereby replacing conventional gate valves, and ball valves.

ApplicationsHigh temperature, low temperature, abrasives, fly ash, slurries, steam, air, combustion gas, exhaust gas, netroten gas, sulfurous-acid gas.

Fire Seated (-45ºC ~ +210ºC)• PTFE-metal-seat system- Bidirectional sealing and fire safe design.

• Bidirectional- The primary PTFE : seat ring will be replenished with a secondary metal back-up ring. This metal seat provides a mechanical load to energies the PTFE-seat. In combination with the line pressure a bidirectional sealing against the design pressure is obtained.

• Fire safe design- After a fire, when the PTFE-seat ring has burned away, the secondary metal seat gives bidirectional sealing. This sealing systems meets the fire test requirement

ApplicationsFire-safe installations, abrasives, slurries, steam

14

16

17

10

5

4

1

13

12

2367

98

11

19

1518

Wafer type

Lug type

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




HIGH-PERFORMANCEBUTTERFLY VALVE WAFER TYPE

JIS 10K ANSI 150LB BS 4504 PN10Size L

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

Ød

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

43

46

48

54

57

57

64

71

81

92

102

114

127

154

154

43

46

48

54

57

59

73

83

92

117

133

149

159

159

181

H1

60

70

75

100

110

130

150

245

285

342

380

402

432

465

510

H2

180

180

185

200

215

235

255

300

320

440

460

492

552

572

610

H3

35

35

35

35

35

35

50

50

50

80

80

120

120

120

120

ØD

16

16

19

19

20

20

25

32

32

42

42

50

50

65

65

TopFlanGE

Type

F 07

F 07

F 07

F 07

F 07

F 07

F 10

F 10

F 10

F 14

F 14

F 16

F 16

F 16

F 16

120

140

150

175

210

240

290

355

400

445

510

565

620

680

730

4

4

8

8

8

8

12

12

16

16

16

20

20

20

24

19

19

19

19

23

23

23

25

M22

M22

M24

M24

M24

M30

M30

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

22”

24”

inch #150 #300 ØC n h ØC n h ØC n hmm

Weight(approx)

(Kg)


120.5

139.5

152.5

190.5

216.0

241.5

298.5

362.0

432.0

476.0

539.5

578.0

635.0

692.2

749.5

4

4

4

8

8

8

8

12

12

12

16

16

20

20

20

19

19

19

19

22

22

22

25

25

29

29

32

32

32

35

125

145

160

180

210

240

295

350

400

460

515

565

620

-

725

4

4

8

8

8

8

8

12

12

16

16

20

20

-

20

19

19

19

19

19

23

23

23

23

M20

M24

M24

M24

-

M27

4.5

5.5

9.0

10.0

13.0

17.0

26.0

40.0

68.0

93.0

121.0

144.0

160.0

228.0

284.0

Butte

rfly

Valv

e

60

L

Ød

P.C.D

H1H2

H3

Ød

L

ØD

H1H2

H3

n-øh

øc

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Butte

rfly

Valv

e

61

HIGH-PERFORMANCEBUTTERFLY VALVE LUG TYPE

JIS 10K ANSI 150LB BS 4504 PN10Size L

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

Ød

50

65

80

100

125

150

200

250

300

350

400

450

500

550

600

43

46

48

54

57

57

64

71

81

92

102

114

127

154

154

43

46

48

54

57

59

73

83

92

117

133

149

159

159

181

H1

115

130

140

160

185

190

220

270

300

342

380

402

432

465

510

H2

182

200

215

232

245

260

292

353

372

440

460

492

552

572

610

H3

45

45

45

45

45

45

65

65

65

80

80

120

120

120

120

ØD

16

16

19

19

20

20

25

32

32

42

42

50

50

65

65

TopFlanGE

Type

F 07

F 07

F 07

F 07

F 07

F 07

F 10

F 10

F 10

F 14

F 14

F 16

F 16

F 16

F 16

120

140

150

175

210

240

290

355

400

445

510

565

620

680

730

4

4

8

8

8

8

12

12

16

16

16

20

20

20

24

19

19

19

19

23

23

23

25

M22

M22

M24

M24

M24

M30

M30

2”

2.5”

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

22”

24”

inch #150 #300 ØC n h ØC n h ØC n hmm

Weight(approx)

(Kg)


120.5

139.5

152.5

190.5

216.0

241.5

298.5

362.0

432.0

476.0

539.5

578.0

635.0

692.2

749.5

4

4

4

8

8

8

8

12

12

12

16

16

20

20

20

19

19

19

19

22

22

22

25

25

29

29

32

32

32

35

125

145

160

180

210

240

295

350

400

460

515

565

620

-

725

4

4

8

8

8

8

8

12

12

16

16

20

20

-

20

M16

M16

M16

M16

M16

M20

M20

M20

M20

M20

M24

M24

M24

-

M27

4.5

5.5

9.0

10.0

13.0

17.0

26.0

40.0

68.0

93.0

121.0

144.0

160.0

228.0

284.0

H1H2

H3P.C.D

L

N-ØZ

ØNØdØd

H1H2

H3

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Y-StrainerThis product is designed for remove foreign matter from pipe lines and provides protection for pumps, meters, valves, and other similar mechanical equipment, which is called as strainer. "Y" Type strainers are named after their shape and normally used for course filtration. But with large filtration area can be used with fine mesh also. The strainer improves the clearance in the medium, and prolongs the life of valves; protect expensive pumps, meters and other equipment. It is suitable for water, air, gas, petroleum, steam and other fluids. A Y-strainer can be installed in either a horizontal or vertical position (Downward flow) with the screen elementpointing downward. This allows the strainer screen to collect material in the strainer at the lowest point of the screen

Strainer – Simplex & DuplexSimplex strainer are designed for installation in horizontal lines. They are commonly used for liquid service applications. Simplex strainer are generally used where high flow capacity is required. The simplex strainer is serviced by removing the cover, which yields access to the basket. Simplex strainer are also available in a duplex style which consists of two parallel basket strainers and diverting valves, which permit diversion of the flow through one of the strainer elementswhile the other element is being serviced-an essential feature where flow cannot be interrupted.

Y-STRAINER | SIMPLEX | DUPLEX

Y-St

rain

er |

Sim

plex

| Du

plex

62

Y-St

rain

er

63

CAST IRON / CARBON STEEL / STAINLESS STEELY-STRAINER ANSI STANDARD

L

H


SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300 and 600Flange End Dimension ASME B16.5BW End Dimension ASME B16.25Mesh Size 40 / 60 / 80 / 100Test and Inspection API 598Pressure - Temperature Rating ASME B16.34

Parts MaterialA126

SS304

A126SS304HT 8.8HT 8.8

WCBSS304

WCBSS304HT 8.8HT 8.8

CF8SS304

GraphiteCF8

SS304SS304SS304

CF8MSS316

CF8MSS316SS316SS316

CF3MSS316L

CF3MSS316LSS316LSS316L

BodyScreenGasketCoverPlugCover BoltCover Nut

1234567

MATERIAL

Material- WCB- LCB- LCC- WC1- WC6- C5

- CF8- CF8M- CF3- CF3M- CF8C

Connection- 150#RF- 300#RF- Butt weld- Socket weld- RTJ

FIG 821 X - X

Class

150

300

600

Size (mm)L H

Weight (Kg)LH

Weight (Kg)LH

Weight (Kg)

15120855

140856

165120

9

20140876

160877

19114011

25150114

7175114

921617014

32180130

922913011

23017515

4019013510

24013512

24118016

50203145122671701529218535

65216183182921851833020040

80241206213182353535625048

100292228323562905143230090

1253802743540034080456318140

1504063294844537592559415220

200495440105559450182660490360

250622507169622575285787595781

3006995942157116653078386801210

CLASS 150 - 300 - 600 Unit : mm

1

23

4

5 6 7

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




CAST IRON / CARBON STEEL / STAINLESS STEELY-STRAINER DIN STANDARD

Y-St

rain

er

64

Material- A126- WCB / CS- LCB- LCC- WC1- WC6

- C5- CF8- CF8M- CF3- CF3M- CF8C

Connection- PN16- PN40- Butt weld- Socket weld- RTJ

FIG 821 X - X


SPECIFICATIONFace To Face Dimension Series 1 according to EN 558-1End Connection Flange end to DIN PN16 and PN40Perforated Screen Diameter 1mm for DN15 to DN50 1.25mm for DN100 to DN300 1.6mm for DN100 to DN300Mesh Size 20 / 40 / 60 / 80 / 100

Parts MaterialA126

SS304

A126SS304HT 8.8HT 8.8

WCBSS304

WCBSS304HT 8.8HT 8.8

CF8SS304

GraphiteCF8

SS304SS304SS304

CF8MSS316

CF8MSS316SS316SS316

CF3MSS316L

CF3MSS316LSS316LSS316L

BodyScreenGasketCoverPlugCover BoltCover Nut

1234567

MATERIAL

Class

PN16

PN40

Size (mm)L HLH

1513090

13070

2015010015080

2516011516088

32180135180100

40200150200125

50230160230140

65290180290170

80310215310190

100350235350225

125400280400260

150480320480320

200600405600420

250730540730540

300850680850680


L

H

1

23

4

5 6 7

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Y-St

rain

er

65

FORGED CARBON STEEL / STAINLESS STEELY-STRAINER

L

APPR

OX. H


SPECIFICATIONDesign and Manufactured BS 5352Preasure Rating Class 650, 800 and 1500Socket Weld Dimension ASME B16.11Mesh Size 40 / 60 / 80 / 100Threaded End Dimension ASME 1.20.1Test and Inspection API 598

Parts MaterialA105 (1)A105 (1)A193-B7SUS304

SUS304 + Graphite

F304F304

A193-B8SUS304

SUS304 + Graphite

F316F316

A193-B8SUS316

SUS316 + Graphite

BodyCoverCover BoltScreenGasket

12345

MATERIAL

1

4

5

23

Class

600 / 800

1500

Valve SizeCenter to Top, Open

152025324050152025324050

DN mm mm mmin in in inH L d

1/23/41

1-1/41-1/2

21/23/41

1-1/41-1/2

2

8888

10512312314288

105123123142170

989812014014017098120140140170240

3.463.464.134.484.485.593.464.134.844.845.596.69

3.853.854.725.515.516.693.854.725.515.516.697.87

0.510.710.901.141.371.500.510.710.901.141.371.50

131823293538131823293538

CLASS 600 - 800 - 1500 Unit : mm / inch

kg lb1.82.02.35.86.06.71.82.35.87.19.014.4

4.04.45.112.813.214.84.05.112.815.719.831.7

End to End End to Hub (Dia) Approx. Weight

* Other materials also available on application

d

Note : (1) A105 also available with 0.25% Maximum Carbon.

DONG KANG

FIG GD-YST

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.





© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Y-STRAINER FLANGE

Y-St

rain

er

66



Parts MaterialA105 (1)A105 (1)A193-B7SUS304

SUS304 + GraphiteA105

F304F304

A193-B8SUS304

SUS304 + GraphiteF304

F316F316

A193-B8SUS316

SUS316 + GraphiteF316

BodyCoverCover BoltScreenGasketFlange

123456

MATERIAL

* Other materials also available on application

L

16

32

4

5

d

APPR

OX. H

Class

150 / 300(10K,20K,30K)

600(40K)

Valve SizeCenter to Top, Open

152025324050152025324050

DN mm mm mmin in in inH L d

1/23/41

1-1/41-1/2

21/23/41

1-1/41-1/2

2

8888

1051231231428888

105123123142

178187209241241278180190216260260292

3.463.464.134.484.485.593.463.464.134.844.845.59

7.017.368.229.499.4910.947.097.488.5010.2410.2411.50

0.510.710.901.141.371.500.510.710.901.141.371.50

131823293538131823293538

CLASS 150 - 300 - 600 Unit : mm / inch

kg lb1.72.43.85.07.711.42.53.95.78.011.513.8

3.85.38.411.017.025.15.58.612.617.625.430.4

End to End End to Hub (Dia) Approx. Weight

Note : (1) A105 also available with 0.25% Maximum Carbon.

FIG GD-YST

DONG KANG


Y-St

rain

er

67

CAST IRON / BRASS / STAINLESS STEELY-STRAINER SCREWED END

L

H

APPLICATIONSuitable for water, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).

SPECIFICATIONEnd Connection Screwed End BSPT female threadPressure Rating 800 PSI W.O.G for SUS316 strainer 10kgf/cm² for cast iron strainer 16 Bar for brass strainerWorking Temperature Up to 150ºCScreen Perforated screenMesh Size 20 / 40

Parts FIG 13Y1 FIG 13Y8FIG 13Y6 / 13Y7SUS304 / 316SUS304 / 316PTFESUS304 / 316

Cast IronSUS304GraphiteCast Iron

BrassSUS304PTFEBrass

BodyScreenGasketPlug

1234

MATERIAL

134 2

Unit : mm

Size

LH

DN8

1/4”65.051.0

DN10 DN50

2“140.0103.0

DN40

1-1/2“120.087.0

DN32

1-1/4“105.077.0

DN25

1“90.072.0

DN20

3/4“80.060.0

DN15

1/2“65.051.0

3/8“65.051.0

DN65

2-1/2“180.0124.0

DN100

4“240.0205.0

DN80

3“200.0143.0

DIMENSIONS

CONTROLS, INC.

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.





© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


STRAINER SIMPLEX BUCKET TYPE

Stra

iner

- Si

mpl

ex

68


SPECIFICATIONEnd Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating Class 150 and 300Screen Size 40 Mesh, 60 Mesh and 80 Mesh

Parts MaterialCS

B7 / 2HSS304

CSCSCS

Graphite

SS304A4-70SS304SS304SS304SS304

Graphite

SS316A4-70SS316SS316SS316SS316

Graphite

BonnetBoltingScreenBodyDrainVentGasket

1234567

MATERIAL

DNSize HL Ø H1

506580

100125150200250300350

280330340420500500560660750800

133133159219273273325377478530

300350400470540620780930

11201300

180220260310380430530640800930

D

165185200220250285340395445505

D1

125145160180210240295350400460

D2

102122138158188212268320370430

S

18182020222224262626

N-Ø

4-188-188-188-188-188-228-2212-2212-2216-22


1

6

7

3

4

5

2

HL

SWelded 1.6 H2

DD1D2

N-Ø


Stra

iner

- Du

plex

69

CARBON STEEL / STAINLESS STEELSTRAINER DUPLEX BUCKET TYPE


SPECIFICATIONEnd Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating Class 150 and 300Screen Size 40 Mesh, 60 Mesh and 80 Mesh

Parts MaterialWCBWCBWCBWCB304

WCBDCI

FC8FC8FC8FC8304FC8DCI

FC8MFC8MFC8MFC8M316

FC8MDCI

A126A126A126A126304

A126DCI

Plug Valve BodyPlugPlug Valve BonnetStrainer BodyMeshStrainer BonnetHandle

1234567

MATERIAL

Unit : mm

LInch205205240272277315400460500670950

1010

L1270270380420430470520690750

103012501480

L2180180230255270305350450480610970

1020

L319019026030532034543047551095512201100

H28528546555058064088010001060135014001785

H1115115155280294320370410430633650700

H370100130200200200350380400600600765

D3406878959595107140164225280320

3/4”1”

1-1/2”2”

2-1/2”3”4”5”6”8”

10”12”

JIS 10K / ANSI 150LB/DIN PN16

H1

L

1

3

2

H

L2

H3

L3

D3

4

5

6

7

L1

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Diaphragm ValveDiaphragm valve get their name from a flexible disc which comes into contact with a seat at the top of the valve body to form a seal. A diaphragm is a flexible, pressure responsive element that transmits force to open, close or control a valve. Diaphragm valve are related to pinch valve, but use an elastomeric diaphragm, instead of an elastomeric liner in the valve body, to separate the flow stream from the closure element.

Diaphragm valve use a flexible diaphragm connected to a compressor by a stud which is molded into the diaphragm. Instead of pinching the liner closed to provide shut-off, the diaphragm is pushed into contact with the bottom of the valve body to provide shut-off. Manual diaphragm valve are ideal for flow control by offering a variable and precise opening for controlling pressure drop through the valve. The handwheel is turned until the desired amount of media is flowing through the system. For start and stop applications, the handwheel is turned until the compressor either pushes the diaphragm against the bottom of the valve body to stop flow or lifts off the bottom until flow is able to pass through.

Plug ValveA plug valve is a quarter-turn rotational motion valve that use a tapered or cylindrical plug to stop or start flow. In the open position, the plug-passage is in one line with the inlet and outlet ports of the valve body. If the plug 90° is rotated from the open position, the solid part of the plug blocks the port and stops flow. Plug valve are similar to ball valve in operation.

DIAPHRAGM VALVE | PLUG VLAVE

Diap

hrag

m V

alve

& P

lug

Valv

e

70

Diap

hrag

m V

alve

71


DIAPHRAGM VALVEWEIR / STRAIGHT THROUGH TYPE

APPLICATIONSuitable for water, steam, oil, gases, abrasive andnon-abrasive media(Refer to corrosion resistance table for valve materials selection).

SPECIFICATIONFace to Face Dimension Series 1 according to EN 558-1End Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating DIN PN16, DIN PN40, Class 150 and 300Perforated Screen Diameter 1mm for DN15 to DN350 1.25mm for DN100 to DN300 1.6mm for DN100 to DN300 Mesh Size 20 / 40 / 60 / 80 / 100

Optional

Stud

Series ‘S2K’ Close Type

Series ‘G2K’ Close Type

Series ‘S2K’ Open Type Series ‘S2K’ PTFE with Elastomer Pad

Diaphragms - Series ‘S2K’ & ‘G2K’

S2K Type(Type A) G2K Type

(Type KB)

Series ‘S2K’Series ‘S2K’ (PFA Lined)

VALVE PARTS - Rising Handwheel

Series ‘G2K’

‘G2K’ Type(Straight Through Type)

B

A

C

‘S2K’ Type(Weir Type)

B

C

A

1

2

7

8

6

3

5

Indicator

O-Ring

HEX SOC.Grub Screw

Indicator Cap

Spring Dowel Sleeve

Spring Dowel Sleeve[For size 80mm (3”)

to 200mm (8”)]

4

Handwheel Screw

Handwheel

Nut

Bonnet

Stem Bush

Indicator

Stem

Compressor Pin

Compressor

Backup Pad

PTFE Diaphragm

Stud

Body

Thrust Bearing[For size 80mm (3”)and above]

Lubricant Fitting[For size 125mm (5”)and above]

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Resin Technical NamePTFEPFAETFEFEPECTFEPVDFPP

Poly Tetra Fluoro EthylenePer Fluoro AlkoxyEthylene Tetra Fluoro EthyleneFluorinated Ethylene ProplyeneEthylene Chloro Trifluoro EthylenePoly Vinylidene FluoridePoly Propylene

Trade NameTeflonTeflonTefzelTeflonHalarKynar-

Temperature Range ºC (ºF)-50 to 260 (-58 to 500)-50 to 260 (-58 to 500)-50 to 180 (-58 to 356)-50 to 200 (-58 to 392)-50 to 170 (-58 to 338)-50 to 140 (-58 to 284)-50 to 120 (-58 to 248)

Melting PT, ºC (ºF)327 (621)310 (590)240 (464)265 (509)240 (464)160 (320)150 (302)

TECHNICAL DATA FOR FLUOROPOLYMER RESIN

Grade Material Application

AAAASWANNWTNCMSBWBRHEPVST

Natural RubberNatural RubberNatural RubberWhite Natural RubberNeoprene RubberNeoprene RubberNeoprene RubberButyl RubberWhite Butyl RubberNitrile RubberHypalon RubberEthylene PropyleneViton RubberSilicon RubberPTFE

Mildy Acid ResistantAbrasion ResistantHighly Abrasion ResistantFood & PharmaceuticalsDiluted Acid ResistantWater TreatmentCaustic SodaSteam SterilisationFood & PharmaceuticalsOil & FatsAcid ResistantRadio Active MaterialsAromatics ChlorineHigh TemperaturesAll Chemicals And Food

HardnessIn Shore - A

Temperature RangeºC (ºF)

-30 to 80 (-22 to 176)-30 to 80 (-22 to 176)-30 to 80 (-22 to 176)-10 to 80 (14 to 176)-25 to 95 (-13 to 203)-25 to 95 (-13 to 203)-25 to 95 (-13 to 203)-25 to 120 (-13 to 248)-25 to 105 (-13 to 221)-10 to 90 (14 to 194)-15 to 100 (5 to 212)

-30 to 150 (-22 to 302)-5 to 150 (23 to 302)

-100 to 250 (-148 to 482)-30 to 175 (-22 to 347)

65 - 7560 - 7045 - 5555 - 6560 - 7060 - 7060 - 7060 - 7055 - 6565 - 7560 - 7065 - 7570 - 8055 - 65

-

ColourCodeWhiteWhiteWhiteWhiteRedRedRedBlueBlue

YellowGreenOrange

PinkBlack

-

UTSKg/cm² (PSI)

170 (2418)150 (2134)150 (2134)100 (1422)120 (1707)120 (1707)120 (1707)100 (1422)80 (1138)120 (1707)80 (1138)80 (1138)70 (996)70 (996)

-

DIAPHRAGMS - TYPICAL SELECTION AND APPLICATION

Parts MaterialCast Iron ASTM A216 Class B / EN-1561 No.EN-JL 1040 / S G Iron EN-1563 No.EN-JS 1024 / ASTM A395 Gr. 60-40-18 / 30% Cr. Cast Steel ASTM A743 Gr. CC50 / ASTM A216 Gr. WCB /Stainless Steel ASTM A351 Gr. CF8 / CF8MEbonite / Natural / Butyl / Neoprene / EPDM / Nitrile, other Elastomer & even PFA, PTFE, PP etc.Natural / Butyl / Neoprene / EPDM / Nitrile / Hypalon / Viton / Silicon / PTFE ect.Steel ASTM A276 Type 410Steel Gr. 4.6 / 4Cast Iron ASTM A126 Class B / EN-1561 No.EN-JL 1040Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicologicalrespects. Additional external coating : Black stoving enamel

BodyBonnetCompressorBody LiningDiaphragmStemConnecting Studs / NutsHandwheel

12345678Surface Protection for Cast Ironand Cast Carbon Steel Valves

MATERIAL

Size

108 (4.3)117 (4.6)127 (5.0)146 (5.7)159 (6.3)190 (7.5)216 (8.5)

254 (10.0)305 (12.0)356 (14.0)406 (15.9)521 (20.5)

114 (4.5)123 (4.8)133 (5.2)152 (6.0)165 (6.5)196 (7.7)222 (8.7)

260 (10.2)313 (12.3)364 (14.3)414 (16.3)529 (20.8)

114 (4.5)123 (4.8)133 (5.2)152 (6.0)165 (6.5)196 (7.7)222 (8.7)

260 (10.2)311 (12.2)362 (14.2)412 (16.2)527 (20.8)

130 (5.1)150 (5.9)160 (6.3)180 (7.1)200 (7.9)230 (9.1)

290 (11.4)310 (12.2)350 (13.8)400 (15.7)480 (18.9)600 (23.6)

108 (5.1)149 (5.9)149 (5.9)152 (6.0)176 (6.9)202 (7.9)222 (8.7)

264 (10.4)329 (12.9)416 (16.4)416 (16.4)530 (20.9)

105 (4.1)115 (4.5)132 (5.2)140 (5.5)180 (7.1)210 (8.3)235 (9.3)

305 (12.0)340 (13.4)420 (16.5)490 (19.3)645 (25.4)

105 (4.1)115 (4.5)135 (5.3)135 (5.3)135 (5.3)175 (6.9)200 (7.9)

260 (10.2)275 (10.8)340 (13.4)440 (17.3)495 (19.5)

80 (3.1)80 (3.1)

120 (4.7)120 (4.7)150 (5.9)150 (5.9)180 (7.1)250 (9.8)250 (9.8)

315 (12.4)360 (14.2)470 (18.5)

80 (3.1)80 (3.1)

120 (4.7)120 (4.7)150 (5.9)150 (5.9)180 (7.1)250 (9.8)250 (9.8)

315 (12.4)360 (14.2)470 (18.5)

2.5 (5.5)2.6 (5.7)3.5 (7.7)4.5 (9.9)

7.0 (15.4)10 (22)15 (33)22 (49)38 (84)

63 (139)92 (203)

164 (361)

2.8 (6.2)3.2 (7.0)4.2 (9.3)

5.5 (12.1)8.0 (17.6)

15 (33)19 (42)26 (57)43 (95)

69 (152)107 (236)186 (410)

2.6 (5.7)3.0 (6.6)

4.6 (10.1)5.5 (12.1)6.0 (13.2)

11 (24)18 (39)28 (62)37 (82)

64 (141)82 (181)

136 (300)

2.4 (3.1)2.8 (6.2)4.2 (9.3)4.5 (9.9)5.5(12.1)10 (22)16 (35)25 (55)33 (73)

57 (126)67 (148)

116 (256)

2.5 (5.5)3.0 (6.6)4.0 (8.8)

5.0 (11.0)7.5 (16.5)

11 (24)16 (35)23 (51)38 (84)

71 (156)94 (207)

167 (368)

15 (1/2)20 (3/4)25 (1)

32 (1-1/4)40 (1-1/2)

50 (2)65 (2-1/2)

80 (3)100 (4)125 (5)150 (6)200 (8)

B B CC

Series ‘S2K’ Weir Type Series ‘G2K’ Straight Through Type

Unit : mm (inch)

Unlined DIN MSSRubberLined

PFA*Lined BS

DINUnlined

&Lined

MSS*SP-88PFA

Lined DINBS

DIMENSIONS

ABS Approx.Wt,

Kg (LB)Approx.Wt,

Kg (LB)

* Series ‘S2K’ only

Diap

hrag

m V

alve

72

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Plug

Val

ve

73

CAST IRON / CARBON STEEL / STAINLESS STEELPLUG VALVE GEAR / LEVER TYPE

APPLICATIONSuitable for water, steam, oil, gases, abrasive and non-abrasive media(Refer to corrosion resistance table for valve materials selection).

SPECIFICATIONFace to Face Dimension ASME B16.10Pressure Rating Class 150 and 300Flanged End Dimension ASME B16.5BW End Dimension ASME B16.25Test and Inspection API 598Pressure-Temperature Rating ASME 16.34

Lever Type

Gear Type

VALVE PARTS

Gear Type

B

C

A

Lever Type

C

B

A

Unit : mm (inch)DIMENSIONS

Size

108 (4.3)117 (4.6)140 (5.5)165 (6.5)178 (7.0)190 (7.5)203 (8.0)229 (9.0)

254 (10.0)267 (10.5)292 (11.5)330 (13.0)356 (14.0)381 (15.0)762(30.0)864 (34.0)

140 (5.5)152 (6.0)165 (6.5)190 (7.5)216 (8.5)241 (9.5)

283 (11.1)305 (12.0)381 (15.0)403 (15.9)419 (16.5)457 (18.0)502 (19.8)

---

130 (5.1)150 (5.9)160 (6.3)200 (7.9)230 (9.1)

290 (11.4)310 (12.2)350 (13.8)400 (15.7)450 (17.7)600 (23.6)730 (28.7)850 (33.5)

---

95 (3.7)100 (3.9)110 (4.3)120 (4.7)141 (5.6)145 (5.7)160 (6.3)195 (7.7)215 (8.5)250 (9.8)

280 (11.0)340 (13.4)390 (15.4)450 (17.7)595 (23.4)650 (25.6)

225 (8.9)225 (8.9)225 (8.9)

325 (12.8)450 (17.7)450 (17.7)450 (17.7)750 (29.5)750 (29.5)800 (33.5)900 (35.4)900 (35.4)900 (35.4)900 (35.4)900 (35.4)900 (35.4)

2.0 (4.5)2.5 (5.5)4.5 (10)7.5 (17)12 (27)15 (33)18 (40)30 (66)44 (97)60 (132)96 (212)142 (313)195 (430)270 (595)560 (1235)950 (2094)

3.5 (8)5 (11)

6.5 (14)11 (24)16 (35)19 (42)22 (49)44 (97)78 (172)91 (212)148 (326)210 (463)280 (617)

---

2.6 (6)3.5 (8)5.7 (13)9.6 (21)15 (33)22 (49)24 (53)38 (84)78 (172)90 (198)166 (366)270 (595)395 (870)

---

120 (0.19)240 (0.37)390 (0.60)750 (1.16)1450 (2.25)2080 (3.22)2540 (3.94)4470 (6.93)7305 (11.32)10010 (15.52)15800 (24.50)23820 (36.92)31220 (48.40)38180 (59.18)74458 (115.41)97938 (151.80)

92868066746653575855494743436165

15 (1/2)20 (3/4)25 (1)

40 (1-1/2)50 (2)

65 (2-1/2)80 (3)

100 (4)125 (5)150 (6)200 (8)

250 (10)300 (12)350 (14)400 (16)450 (18)

A B C % PortPort Area Approx.Wt, Kg (LB)Class 150 OpenIN mm² (inch²)Class 300 DIN Class 150 Class 300 DIN

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


GearOperation

LeverOperation

13

14

13

15HEX. Screw

(Body to bracket)

HEX. Screw

Washer

Bracket(with ISO 5211 mounting)

HEX. Screw(Bracket to actuator)

Parts MaterialDuctile Iron ASTM A395 / Steel ASTM A216 Gr. WCB / ASTM A351 Gr. CF8 / CF8M / CN7MSteel ASTM A217 Gr. CA15 / ASTM A351 Gr. CF8 / CF8M / CN7MPTFE / CFTPTFE / Grafoil

ASTM A240 Type 304

ASTM A351 Gr. CF8ASTM A276 Type 304ASTM A193 Gr. B8 / ASTM A194 Gr. 8Steel - Powder coatedHousing in Cast Iron, Gear in S. G. Iron and Worm in ENB

Body & Cover

PlugSleeve / DiaphragmWedge RingMetal Diaphragm /Static EliminatorThrust CollarAdjusting ScrewsStuds / NutsAdapter / LeverGear Unit

1 / 2

34 / 56

7 / 8

91011 / 1213 / 1415

MATERIAL

PTFE SleevedPlug Valve

PFA LinedPlug Valve

1

2

6

8

7

9

10

12

5

311

4

Stopper Pin

Ensures uniformsealing force

Preventsstatic charge

To retain wedge ringand provide sealing

For additional sealing

Provides additionalstem sealing

Positively sealingbetween body & cover

With super finished surfaceassures reduced torque andin-line seal adjusment for wear

Heavy wall thicknessfor rigidity

GFT Wedge RingProvides additional stem sealing

Positively locked in groovesof body ensures leak tightshut-off

Mounting PadIndependent of coverand top seal assembly

Cap Screw



Pipe

line

Anci

llarie

s

74

SAFETY VALVE | PRESSURE REDUCING VALVE (PRV) | EXPANSION JOINT | STEAM TRAP | BLOW DOWN VALVESafety ValveA safety valve is a safety device designed to protect a pressurized vessel or system during an overpressure event.An overpressure event refers to any condition which would cause pressure in a vessel or system to increase beyond the specified design pressure or maximum allowable working pressure (MAWP).

Pressure-reducing Valve (PRV)Pressure-reducing valve provide a steady pressure into a part of the system that operates at a pressure lower that normal system pressure. A reducing valve can normally be set for any desired downstream pressure within its design limits. Once the valve is set, the reduced pressure will be maintained regardless of changes in the supply pressure and system load variations.

Expansion JointExpansion joints are used in piping systems to absorb thermal expansion or terminal movement where the use of expansion loops is undesirable or impractical. Expansion joints are available in many different shapes and materials.

Steam TrapA steam trap is a device used to discharge condensates and non-condensable gases with a negligible consumption or loss of live steam. Most steam trap are nothing more than automatic valve. They open, close or modulate automatically. The three important functions of steam trap are:1. Discharge condensate as soon as it is formed (unless it is desirable to use the sensible heat of the liquid condensate)2. Have a negligible steam consumption (i.e. being energy efficient)3. Have the capability of discharging air and other non-condensable gases.

Blow Down ValveBoiler blowdown is water intentionally wasted from a boiler to avoid concentration of impurities during continuing evaporation of steam. The water is blown out of the boiler with some force by steam pressure within the boiler.

PIPELINE ANCILLARIES

Safe

ty V

alve

75

CAST IRON / CARBON STEEL / STAINLESS STEELSAFETY VALVE PROPORTIONAL TYPE

APPLICATIONSuitable for water, steam, oil, gases andothers non-abrasive media(Refer to corrosion resistance table for valve materials selection).

SPECIFICATIONEnd Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating DIN PN16, DIN PN40, Class 150 and Class 300Type-test Approved Acc. to DIN EN ISO 4126, AD2000-A2, TRD 421, ASME I, ASME IIIV and API 526

Parts Carbon Steel Body Stainless Steel BodyCast Iron BodyCast Iron G250

Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028Stainless Steel ASTM 420 - EN 1.4028Cast Iron GS450/10 withBush ASTM 430F Tenifer

AVP SteelStainless Steel ASTM 430F - EN 1.4104Carbon SteelAlloy SteelBrass OT58 / AVP Steel

Cast Iron GS450/10

Cast Iron GS450/10

Carbon SteelASTM A216 WCB - EN 1.0619Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028Stainless Steel ASTM 420 - EN 1.4028Cast Iron GS450/10 withBush ASTM 430F Tenifer orStainless Steel ASTM 316 - EN 1.4401AVP SteelStainless Steel ASTM 430F - EN 1.4104Carbon SteelAlloy SteelBrass OT58 / AVP Steel

Cast Iron GS450/10 orCarbon Steel ASTM A216 WCB - EN 1.0619Cast Iron GS450/10

Stainless SteelASTM A351 CF8M - EN 1.4408Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401

Stainless Steel ASTM 316 - EN 1.4401 Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 S42

Stainless Steel ASTM 316 - EN 1.4401with Bush in PTFEStainless SteelASTM A351 CF8M - EN 1.4408Stainless SteelASTM A351 CF8M - EN 1.4408

Valve Body

SeatDiscBallComplete Guide

Spring PlateSpindleSpring

PressureAdjusting Screw Bonnet

Tight Cap H4with Lifting Lever

1 2345

678

9

10

11

MATERIAL

Size H

9095

100100105115125145155175200225

85.189.796.396.3

102.9114.5124

145.2154.8174.8197.8222.4

223223223223223223273330375435545645

12.51818181823293746607492

1.232.542.542.542.544.156.6110.7516.6228.2743.0066.48

2.33.13.13.13.13.53.84.05.17.18.511.4

161616161616161616161616

404040404040403735302516

1520 x 2020 x 25

253240506580

100125150

EN Flange ANSI / ASMEFlange

ActualOrifice

Diameter

ActualDischarge

AreaDisc Lift

Unit : mm

DN I DN O S S cm²mm mm bargPN16 / PN25 / PN40 CL150 / CL150

Max Set Pressure Valve Body

Cast Iron Cast Steel

DIMENSIONS

Tight Cap H2

Open Cap H3 withdisc lifting lever

Tight Cap H4 withlifting lever

1

2

3

5

6

7

8

9

11

4

10

HS

DN O

S

DN I

R

FIG 2501

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Safe

ty V

alve

76

Note 1) Flow rates have been calculated according to EN 4126-1 rules with overpressure 10% (0,1 bar if p<1 barg)Note 2) Approximate intermediate values can be obtained by linear interpolationNote 3) Flow rates given in this table are undemanding; Mercoid Control (M) Sdn Bhd will always check fluid mechanical sizing of each safety valve, and indicate calculated flow rate in every relevant document (Specification sheet in case of offer, inspection certificate in case of order, calculation sheet when applicable)

Diagram showing coefficient of discharge Kd trend vs. pb/po ratio (gaseous)

pb = backpressure (bar abs)p0 = upstream relieving pressure (bar abs)

00.05

0.10.15

0.20.25

0.30.35

40.45

0 0.2 0.4 0.6 0.8pb/p0

cert

ified

Kd

SetPressure

P

Bar

DN 15 - do 12.5 DN 20 - do 18 DN 25 - do 18 DN 32 - do 18 DN 40 - do 23 DN 50 - do 29

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h

Water Water WaterAir Air Air AirSat.Steam

Sat.Steam

Sat.Steam

Sat.Steam

Sat.Steam

Water Air Water Air Sat.Steam

Water

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h

Unit : Kg/hFLOW RATE TABLE

0.250.5

0.751

1.52

2.53456789

10121416182022242628303234363840

1.1711.5361.8302.0842.5622.9583.3083.6244.1844.6785.1255.5365.9186.2776.6167.2487.8298.3708.8779.3589.815

10.25110.67011.07311.46211.83812.20212.55612.90013.235

4053657699119144165207249292334377419462547633719805891978

1.0641.1511.2381.3261.4131.5011.5891.6771.765

26334148627590103129155180206231256282332382433483533583633684735785835886936987

1.038

2.4343.2033.8134.3385.3136.1356.8607.5148.6779.70110.62711.47912.27213.01613.72015.03016.23517.35618.40919.40520.35221.25722.12622.96123.76724.54725.30326.03726.75027.445

87116142158205248298342430518606694782870959

1.1361.3131.4911.6701.8482.0282.2072.3882.5682.7492.9313.1133.2953.4783.661

537085101129156188215268321374427480532585689793898

1.0021.1061.2091.3141.4191.5241.6281.7331.8371.9412.0462.152

2.4343.2033.8134.3385.3136.1356.8607.5148.6779.70110.62711.47912.27213.01613.72015.03016.23517.35618.40919.40520.35221.25722.12622.96123.76724.54725.30326.03726.75027.445

87116142158205248298342430518606694782870959

1.1361.3131.4911.6701.8482.0282.2072.3882.5682.7492.9313.1133.2953.4783.661

537085

101129156188215268321374427480532585689793898

1.0021.1061.2091.3141.4191.5241.6281.7331.8371.9412.0462.152

2.4343.2033.8134.3385.3136.1356.8607.5148.6779.701

10.62711.47912.27213.01613.72015.03016.23517.35618.40919.40520.35221.25722.12622.96123.76724.54725.30326.03726.75027.445

87116142158205248298342430518606694782870959

1.1361.3131.4911.6701.8482.0282.2072.3882.5682.7492.9313.1133.2953.4783.661

537085

101129156188215268321374427480532585689793898

1.0021.1061.2091.3141.4191.5241.6281.7331.8371.9412.0462.152

3.9945.2306.2267.0838.675

10.01711.20012.26914.16715.84017.35218.74220.03721.25222.40224.54026.50728.33730.05731.68333.23034.70836.12537.48938.80640.07941.31242.51143.67644.811

136182221258335405488559702846989

1.1331.2771.4211.5651.8542.1442.4352.7263.0183.3113.6043.8994.1944.4894.7855.0825.3805.6785.977

87114139165211256306351438525611698784869955

1.1251.2961.4662.6021.8061.9752.1452.3162.4882.6582.8293.0003.1703.3423.514

6.3508.3159.898

11.26013.79215.92617.80619.50622.52425.18227.58629.79731.85433.78735.61539.01542.14145.05147.78450.37052.82955.17857.43259.60161.69363.71765.67967.58369.43671.240

216289352411533644775889

1.1171.3451.5731.8022.0302.2592.4892.9493.4093.8714.3344.7995.2645.7316.1986.6677.1377.6088.0808.5539.0289.503

145190235263336407488558697835972

1.1091.2461.3831.5191.7892.0602.3312.6022.8723.1403.4113.6833.9564.2274.4984.7695.0395.3135.587

SetPressure

P

Bar

DN 65 - do 37 DN 80 - do 46 DN 100 - do 60 DN 125 - do 74 DN 150 - do 92

Kg/ha 25ºC

Kg/ha 25ºC

Kg/ha 25ºC

Kg/ha 25ºC

Kg/ha 25ºC a 25ºC

Kg/ha 25ºC

Kg/h Kg/ha 25ºC


Sat.Steam

Kg/h

Sat.Steam

Sat.Steam

Sat.Steam

Water Air Water


a 25ºCKg/h

a 25ºCKg/h Kg/hKg/h Kg/h Kg/h

0.250.5

0,751

1.52

2.53456789

10121416182022242628303234363840

10.33713.53616.11318.33022.45125.92528.98531.75236.66540.99344.90648.50451.85454.99957.97563.50968.59873.33677.78581.99385.99689.82193.49097.020

100.426103.720106.913110.014113.030115.967

352471573670869104812621.4481.8182.1892.5612.9333.3053.6784.0524.8005.5506.3027.0567.8128.5699.32910.09010.85311.61812.38513.15413.92414.69615.470

227296362429547663794908

1.1341.3591.5831.8062.0292.2512.4732.9133.3543.7944.2354.6765.1125.5535.9956.4396.8807.3227.7648.2038.6489.095

15.97820.92324.90528.33334.70240.07144.80149.07856.67163.36169.40974.97180.14885.01089.60998.163106.030113.352120.229126.734132.921138.832144.503149.959155.224160.316165.251170.044174.705179.245

57076292710351343162119522.2382.8113.3843.9594.5345.1095.6866.2637.4198.5799.74110.90612.07513.24614.41915.59616.77617.95819.14320.33121.52222.71523.911

351457559663845

102512271.4041.7532.1012.4472.7923.1363.4793.8224.5035.1845.8646.5477.2277.9018.5839.2679.95310.63511.31812.00012.68013.36814.058

27.18335.59742.37148.20359.03968.17476.22283.49896.416

107.798118.088127.550136.358144.631152.455167.008180.391192.848204.548215.615226.141236.199245.846255.129264.086272.750281.146289.300297.230304.955

9261240150817622285275833213.8084.7835.7586.7357.7148.6939.674

10.65612.62314.59616.57318.55620.54322.53524.53226.53428.54130.55332.56934.59036.61638.64640.681

597778952

11281439174420892.3892.9833.5754.1634.7505.3355.9206.5037.6628.8209.978

11.13812.29613.44314.60315.76716.93418.09419.25620.41721.57322.74323.917

41.34954.14764.45273.32389.805

103.701115.942127.010146.660163.973179.625194.019207.416219.999231.901254.038274.395293.344311.141327.975343.986359.285373.960388.080401.705414.883427.655440.058452.121463.870

14081964229428613476419550515.7937.2758.759

10.24511.73313.22314.71516.20919.20222.20225.21028.22631.24934.27937.31740.36243.41546.47449.54152.61655.69758.78561.881

9091184144817162189265331773.6344.5385.4386.3337.2258.1169.0059.892

11.65513.41615.17716.94318.70420.44922.21323.98325.75927.52329.29031.05732.81534.59536.381

63.91283.69399.621

113.332138.808160.285179.207196.313226.687253.447277.638299.886320.594340.043358.439392.655424.120453.408480.917506.936531.684555.331578.012599.837620.897641.265661.007680.177698.822716.983

21772915354641435373684578088.954

11.24513.53915.83618.13620.43922.74525.05329.67934.31738.96643.62748.30052.98457.67962.38667.10471.83476.57481.32686.08990.86295.647

14051831223926523383410149115.6187.0158.4059.78811.16812.54513.91915.29018.01420.73723.45926.18828.91131.60734.33437.07039.81442.54245.27348.00350.72153.47256.232

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Safe

ty V

alve

77

CAST IRON / CARBON STEEL / STAINLESS STEELSAFETY VALVE FULL LIFT TYPE

APPLICATIONSuitable for water, steam, oil, gases andothers non-abrasive media(Refer to corrosion resistance table for valve materials selection).

SPECIFICATIONEnd Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating DIN PN16, DIN PN40, Class 150 and 300Type-test Approved Acc. to DIN EN ISO 4126, AD2000-A2, TRD 421, ASME I, ASME IIIV and API 526

Size SizeH

95100110115120136173188198216345454

94.599.5109

117.2121.3139.8157.8179.4202.6223.2349.9459.5

215265330375420525600655665780

11611161

182329374660749298125165200

2.544.156.6110.7516.6228.2743.0066.4875.43122.72213.82314.16

5.56.97.510.213.517.021.527.629.437.54858

404040404040404030303020

20253240506580

100125150200250

4040506580100125150200250350400

EN Flange ANSI / ASME Flange ActualOrifice

Diameter

ActualDischarge

AreaDisc Lift

Unit : mm

DN I DN OA85

105115140150172197220246288350450

B A82.9

104.5116

142.6151.2175.4201.6227.7254.9296.5357.3459.6

B cm²mm mm bargPN16 / PN25 / PN40

CL150 / CL150CL300 / CL150

Max SetPressure

DIMENSIONS

Parts Carbon Steel Body Stainless Steel BodyCast Iron BodyCast Iron G250

Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028Stainless Steel ASTM 420 - EN 1.4028Cast Iron GS450/10 withBush ASTM 430F Tenifer

AVP SteelStainless Steel ASTM 430F - EN 1.4104Carbon SteelAlloy SteelBrass OT58 / AVP Steel

Cast Iron GS450/10

Cast Iron GS450/10

Carbon SteelASTM A216 WCB - EN 1.0619Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028Stainless Steel ASTM 420 - EN 1.4028Cast Iron GS450/10 withBush ASTM 430F Tenifer orStainless Steel ASTM 316 - EN 1.4401AVP SteelStainless Steel ASTM 430F - EN 1.4104Carbon SteelAlloy SteelBrass OT58 / AVP Steel

Cast Iron GS450/10 orCarbon Steel ASTM A216 WCB - EN 1.0619Cast Iron GS450/10

Stainless SteelASTM A351 CF8M - EN 1.4408Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401

Stainless Steel ASTM 316 - EN 1.4401 Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 S42


Valve Body

Full Nozzle (Seat)DiscBallComplete Guide

Spring PlateSpindleSpring



1 2345

678

9

10

11

MATERIAL

Tight Cap H2 withoutlifting lever

Open Cap H3 withplain lifting lever

Tight Cap H4 withpacked lifting lever

1

2

3

5

6

7

8

9

11

4

10

HB

DN O

A

DN I

R

FIG 630-*1-*2-*3Note : *1 Class | *2 Material | *3 Connection

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Safe

ty V

alve

78

Note 1) Flow rates have been calculated according to EN 4126-1 rules with overpressure 10% (0,1 bar if p<1 barg)Note 2) Approximate intermediate values can be obtained by linear interpolationNote 3) Flow rates given in this table are undemanding; Mercoid Control (M) Sdn Bhd will always check fluid mechanical sizing of each safety valve, and indicate calculated flow rate in every relevant document (Specification sheet in case of offer, inspection certificate in case of order, calculation sheet when applicable)



SetPressure

P

Bar

DN 20 - do 18mm DN 25 - do 23mm DN 32 - do 29mm DN 40 - do 37mm DN 50 - do 46mm DN 65 - do 60mm

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h


Sat.Steam

Sat.Steam

Sat.Steam

Sat.Steam


Water

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h


0.250.5

0.751

1.52

2.53456789

10121416182022242628303234363840

145196243290382475565657837

1.0221.1951.3681.5421.7161.8902.2392.5892.9393.2903.6423.9954.3484.7025.0575.4135.7696.1276.4856.8437.203

94123153185241300355412522634739843947

1.0511.1541.3601.5661.7711.9772.1832.3872.5932.7993.0063.2133.4193.6253.8304.0384.246

6.2418.1739.72811.06713.55515.65217.50019.17122.13724.75027.11329.28531.30833.20735.00338.34541.41844.27846.96449.50551.92254.23156.44658.57760.63462.62364.55166.42368.24470.017

242331410488643788936

1.0881.3671.6681.9512.2352.5182.8023.0863.6564.2274.7995.3725.9476.5227.0997.6788.2578.8389.42010.00310.58811.17411.761

156208259312405498589683865

1.0361.2071.3771.5461.7161.8852.2212.5572.8923.2293.5653.8974.2334.5714.9095.2455.5825.9196.2546.5936.934

9.92212.99315.46617.59521.55024.88427.82230.47835.19339.34843.10446.55849.77352.79255.64860.96065.84670.39374.66378.70382.54586.21689.73893.12696.39699.558102.623105.599108.494111.313

371509632752993

1.2351.4881.7302.1732.6533.1033.5534.0044.4554.9075.8126.7207.6298.5419.454

10.36911.28712.20613.12814.05114.97615.90416.83317.76418.697

239319399481625781936

1.0861.3561.6471.9182.1892.4592.7282.9973.5314.0654.5995.1335.6676.1966.7307.2677.8058.3398.8759.4109.943

10.48211.023

16.15221.15125.17628.64135.08040.50845.29049.61357.28964.05270.16675.78881.02285.93790.58699.233

107.185114.587121.539128.115134.369140.346146.078151.593156.916162.063167.053171.897176.609181.199

583814

1.0121.2061.6412.0392.4232.8173.5874.3185.0515.7846.5187.2537.9889.462

10.93912.41913.90315.39016.88018.37319.87021.37022.87324.37925.88927.40128.91730.436

24.96532.69238.91444.27054.22262.61170.00276.68588.54999.002

108.452117.143125.232132.829140.015153.380165.672177.112187.858198.021207.689216.926225.786234.311242.537250.494258.206265.694272.977280.071

8841.2361.5641.8352.5003.1073.7454.3555.5446.6757.8078.940

10.07511.21012.34714.62516.90819.19621.48923.78826.09128.39930.71333.03135.35437.68240.01542.35344.69647.044

570776988

1.1741.5741.9652.3562.7333.4604.1464.8285.5086.1876.8657.5428.885

10.22811.57112.91714.26015.59016.93518.28419.63820.98322.33023.67725.01726.37427.736

42.47455.62066.20675.31892.249

106.522119.097130.466150.651168.435184.513199.298213.060225.986238.211260.950281.861301.326319.607336.899353.346369.061384.135398.639412.635426.171439.292452.032464.423476.492

1.4472.0292.5733.1224.1905.2866.2837.4099.433

11.35713.28215.21017.14019.07321.00724.88228.76732.65936.56140.47144.38948.31752.25256.19760.14964.11068.08072.05776.04380.037

9331.2741.6241.9982.6383.3433.9524.6505.8867.0538.2149.37210.52711.68012.83115.11717.40219.68621.97624.26126.52328.81231.10833.41135.70037.99140.28342.56344.87247.188

3.8225.0055.9586.7788.3029.587

10.71811.74113.55815.15916.60617.93619.17520.33821.43923.48525.36727.11928.76430.32031.80133.21534.57235.87737.13738.35539.53640.68241.79842.884

376511639772

1.0331.2521.5241.7682.2382.6823.1233.5644.0034.4414.8795.7486.6177.4868.3579.226

10.08610.95611.82912.70513.57514.44715.31816.18517.06317.944

SetPressure

P

Bar

DN 80 - do 74mm DN 100 - do 92mm DN 125 - do 98mm DN 150 - do 125mm DN 200 - do 165mm DN 250 - do 200mm

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h


Sat.Steam

Sat.Steam

Sat.Steam

Sat.Steam


Water

a 25ºCKg/h

a 25ºCKg/h Kg/h

a 25ºCKg/h

a 25ºCKg/h Kg/h


0.250.5

0.751

1.52

2.53456789

10121416182022242628303234363840

64.60884.605

100.706114.567140.321162.032181.160198.453229.157256.208280.664303.154324.088343.749362.346396.934428.743458.350486.158512.461537.479561.384584.312606.375627.664648.254668.212687.590706.439724.797

2.2893.2014.0494.8256.5668.2749.830

11.42714.34917.27520.20423.13726.07329.01231.95437.84943.75749.67955.61361.56167.52173.49579.48285.48191.49497.519

103.557109.607115.670121.745

1.4772.0102.5563.0894.1355.2336.1837.1718.95410.72912.49414.25616.01317.76719.51822.99526.47129.94533.42836.90440.34543.82747.31950.82154.30357.78961.27564.74368.25571.778

99.862130.770155.658177.081216.888250.446280.011306.740354.198396.009433.810468.572500.928531.318560.061613.523662.688708.450751.433792.087830.756867.705903.144937.246970.1511.001.9771.032.8241.062.7771.091.9101.120.286

3.8105.1246.4687.69510.14912.60915.19417.42022.17926.70231.22935.76240.30044.84249.39158.50267.63476.78685.95995.152104.365113.598122.852132.125141.418150.731160.063169.415178.786188.177

2.4583.2184.0834.9266.3917.9749.55710.93213.84016.58419.31222.03524.75127.46230.16835.54240.91546.28551.66857.04162.36067.74173.13978.55383.93489.32394.710100.071105.499110.945

113.313148.384176.623200.932246.100284.178317.726348.054401.904449.347492.239531.683568.397602.880635.495696.158751.944803.870852.642898.772942.649984.5741.024.7871.063.4821.100.8191.136.9321.171.9331.205.9201.238.9771.271.175

4.2465.8147.3398.732

11.51614.30817.00119.76625.16630.29835.43540.57845.72750.88256.04366.38276.74387.12897.537

107.968118.422128.899139.398149.921160.465171.033181.622192.233202.867213.522

2.7403.6514.6335.5907.2529.048

10.69412.40515.70518.81721.91425.00328.08531.16134.23140.32946.42652.51958.62764.72370.75976.86582.99089.13395.239

101.353107.466113.550119.709125.888

184.352241.410287.353326.902400.388462.338516.916566.259653.869731.055800.838865.010924.741980.8421.033.9041.132.5981.223.3581.307.8381.387.1861.462.2361.533.6211.601.8301.667.2541.730.2071.790.9521.849.7041.906.6491.961.9442.015.7252.068.109

6.9099.460

11.74713.98818.73623.27827.66032.15840.94449.29357.65166.01974.39682.78291.178

107.998124.856141.752158.685175.656192.664209.709226.791243.910261.066278.258295.486312.750330.049347.384

4.4585.9417.4178.954

11.79914.72117.39920.18225.55030.61535.65240.67945.69350.69655.69265.61375.53285.44595.383

105.300115.120125.054135.019145.013154.948164.895174.840184.737194.758204.810

321.215420.632500.684569.594697.636805.577900.675986.6501.139.3021.273.7911.395.3801.507.1941.611.2681.709.0191.801.4741.973.4382.131.5792.278.7772.417.0322.547.8012.672.1822.791.0302.905.0233.014.7143.120.5543.222.9253.322.1463.418.4923.512.1993.603.473

12.25716.48320.80424.37332.64740.56048.19556.03370.36485.888

100.451115.031129.627144.240158.869188.177217.550246.989276.493306.063335.698365.397395.161424.989454.881484.837514.855544.936575.078605.283

7.90910.35113.13615.60220.55825.65030.31635.16544.51953.34462.12170.87979.61588.33497.039

114.325131.606148.880166.195183.476200.585217.895235.258252.671269.982287.313304.641321.886337.347356.862

471.941618.009735.624836.8701.024.9931.183.5851.323.3071.449.6241.673.9051.871.5022.050.1452.214.4262.367.3372.510.9552.646.7952.899.4503.131.7973.348.0663.551.1963.743.3263.926.0714.100.6874.268.1704.429.3324.584.8374.735.2434.881.0235.022.5785.160.2565.294.360

17.68824.21730.07435.81047.96659.59270.81082.326

103.382126.190147.587169.008190.453211.923233.416276.476319.633362.886406.235449.680493.220536.856580.586624.411668.329712.340756.444800.640844.927889.305

11.41315.20918.98822.92430.20537.68644.54151.66664.51478.37591.270104.139116.974129.783142.573167.970193.361218.741244.180269.570294.708320.140345.650371.234396.668422.131447.590472.928498.581524.316

Restricted lift valvesIn order to limit an excessive discharged flow rate, it is possibile to restrict the disc lift, obtaining a lower coefficient of discharge Kd.

00.10.20.30.40.50.60.70.80.9

0 0.2 0.4 0.6 0.8pb/p0

cert

ified

Kd

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Safe

ty V

alve

79

CARBON STEEL / ALLOY STEEL / STAINLESS STEELSAFETY VALVE API 526


SPECIFICATIONPressure Rating Class 150 and 300Flanged End Dimension ASME B16.5Type-test Approved Acc. to ASME I, ASME IIIV and API 526

Parts Alloy Steel Body Stainless Steel BodyCarbon Steel BodyCarbon SteelASTM A216 WCB - EN 1.0619Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028or ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028or ASTM 316 - EN 1.4401Carbon Steel or Stainless SteelASTM 316 - EN 1.4401AVP Steel or Stainless Steelor ASTM 316 - EN 1.4401 Stainless Steel ASTM 430F - EN 1.4104or ASTM 316 - EN 1.4401Carbon SteelAlloy SteelAVP Steel or Stainless SteelASTM 316 - EN 1.4401 with bush PTFECarbon SteelASTM A216 WCB - EN 1.0619ASTM A216 WCB - EN 1.0619

Alloy SteelASTM A271 WC6 - EN 1.7357Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028or ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028or ASTM 316 - EN 1.4401Carbon Steel or Stainless SteelASTM 316 - EN 1.4401AVP Steel or Stainless Steelor ASTM 316 - EN 1.4401 Stainless Steel ASTM 430F - EN 1.4104or ASTM 316 - EN 1.4401Carbon SteelAlloy SteelAVP Steel or Stainless SteelASTM 316 - EN 1.4401 with bush PTFECarbon SteelASTM A216 WCB - EN 1.0619ASTM A216 WCB - EN 1.0619

Stainless SteelASTM A351 CF8M - EN 1.4408Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401

Stainless Steel ASTM 316 - EN 1.4401




Stainless Steel ASTM 316 S42


Valve Body

Full Nozzle (Seat)Disc

Ball

Guide

Spring Plate

Spindle

Spring



1 23

4

5

6

7

8

9

10

11

MATERIAL

DN I (inch)Orifice

ABABABAB

114.3104.8114.3104.8114.3104.8

--

120.7123.8120.7123.8152.4123.8

--

120.7123.8120.7123.8152.4123.8

--

120.7123.8120.7123.8152.4123.8

--

123.8130.2123.8130.2

----

123.8136.5123.8136.5

----

--

123.8130.2161.9153.9161.9153.9

161.9155.6161.9155.6180.9184.1

--

161.9155.6161.9155.6

----

184.2117.8184.2177.8203.2177.8222.3196.9

209.6196.9209.6196.9222.3196.9222.3196.9

228.6181

228.6181254

225.4254

225.4

228.6181254181254

225.4254

225.4

241.3239.7241.3239.7241.3239.7

--

241.3239.7241.3239.7

----

279.4276.2279.4276.2

----

--

266.7239.7266.7239.7

--

------

215.9198.4

120.7123.8152.4123.8152.4123.8

--

--

180.9184.1180.9184.1180.9184.1

--

181179.4181

179.4222.3196.9

Unit : mm

D/E F G H H J J K K L M N P Q R R TL1x2 1-1/2x2 1-1/2x3 2x3 3x4 3x6 4x6 6x8 6x10 8x10

DIMENSIONS - INLET x OUTLET FLANGE RATINGS

ASME CL150 x 150

ASME CL300 x 150

ASME CL600 x 150ASME CL900 x 150

H 320 373 386 425 580 645 684 766 766 1280

R

FIG 630-*1-*2-*3Note : *1 Class | *2 Material | *3 Connection Tight Cap H2 without

lifting lever

Open Cap H3 withplain lifting lever

Tight Cap H4 withpacked lifting lever

1

2

3

5

6

7

8

9

11

4

10

HB

DN O

A

DN I

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Safe

ty V

alve

80

SetPressure

P

Bar1234567891012141618202224262830354045505560708090100

Orifice D Orifice E Orifice F Orifice G Orifice H Orifice J Orifice K

a 25ºCKg/h2465348642704931551360396523697373967796854092249861

1045911025115631207812571130451350314585155921653817432182831909620626220512338824653

a 25ºCKg/h107170250316381446511575640705836966

109612261360149116221757188820242354269130283367370840604750544761566862

Kg/h691081581982372753133523904295065836607378148899661044112212001391158317761969217023592742315435753988

a 25ºCKg/h4375618775788750978310717115751237513125138351515616370175001856219566205212143322309231512396325883276702934930937324463388936605391324150643751

a 25ºCKg/h191 3034465636797949101024114012551489172119522184242226552888312933623604419247915392599666037230845996991096212219

Kg/h1231922813524224895586276957649011038117613121450158317201859199821372477282031623507386542014883561663667101

a 25ºCKg/h68759723

11908137501537316841181901944620625217412381625724275012916930747322473368135056363803765740674434824612048615509875325557521614936522368751

a 25ºCKg/h30047469988210641244142516041785196523322695305734203793415845234900526456456564750384449390103411132213246151881716619134

Kg/h193301440552661767874982

108911971411162618412055227124792694291231293347388044164952549160526579764787949969

11120

a 25ºCKg/h

112851595919546225702523427642298573191933855356863909242224451404787850468529315528557542597146181066763713727570279797836918741394417

100936107058112849

a 25ºCKg/h491778

114514461744203923352630292632213823441750115606621768157414803286289252

10759122981384015390169491855721711248932813531361

Kg/h316494722905

108312571433161017861963231326653081336937224064441647735128548563597237811690019919

1078312533144141633918226


Sat.Steam

Sat.Steam

Sat.Steam

Sat.Steam


Water Air Sat.Steam

Water

a 25ºCKg/h

17570248473043235140392874303746485496955270955561 60863657407027974542785748241086074895899297196234

103944111121117862124237130301136095146999157149166682175698

a 25ºCKg/h766

12131787225527203181364241024565502559636889781687459697

106301156312528134581443116781191822158724005264362894533863388274388448915

Kg/h494771

1126141116891961223625122785306236084157470852555806633868887444799985569919

112881265914039154721681919549224832548528428

a 25ºCKg/h

2882040758499185764064443705947625181515864609113799835

107835115280122273128887135178141189146954152501157854170501182274193330203788213735223239241125257774273410288200

a 25ºCKg/h12571989293036974460521559726726748482389776

11295128151433715899174281895820539220652365927513314483539139356433414745555519636577194780196

Kg/h810

12651846231427703215366641194567502059166816771986159519

103921129312205131141402716262185082075523017253662757532050368614178246608

a 25ºCKg/h

4118158239713288236392084

100873108956116478123544130227142656154086164725174718184168193158201746209984217911225559243632260454276253291196305409318989344548368337390680411813

a 25ºCKg/h17962842418652836372745285339611

1096311771139681613818311204852271724901270882934731527338043931144934505675623261926678037932590953

102798114584

Kg/h115718082638330739584593523858856525717384539739110291231013601148481613617439187382004223235264442965532887362433939945794526675969866593


SetPressure

P

Bar1234567891012141618202224262830354045505560708090100

Orifice L Orifice M Orifice N Orifice P Orifice Q Orifice R Orifice T

Kg/h80661114072139709161322180364197579213410228144241984255073279419301807322645342217360728378335395158411293426819441800477198510146541092570361598200624799674860721456765220

a 25ºCKg/h3518556781981034612479145941671118821209412305227354316043585840117444874876453046574706173966199769828799399025110117121269132778155341178112201308

a 25ºCKg/h

97224137496168397194448217400238149257231274991291672307449336794363779388896412487434799456021476299495747514461532518575185614899652199687478721033753094813435869598922348

a 25ºCKg/h424167129917124731504517595201472269125247277923297938103432324836653635587926395469287744357981292812106087119388132761146206160082187284214738242704

a 25ºCKg/h

142919202118247544285839319577350079378129404237428758451951495087534755571677606355639155670351700159728749756258782802845522903901958732

1010592

a 25ºC a 25ºCKg/h

247539350074428751495079553515606345654928700147742618782788857502926207990157

10502211107030116106312126901262208130985513558291464463156557616605451750368

a 25ºCKg/h107981708725162317553830244793512915776664274707538395697001

110058123129136542149671162813176390189494203182236278270074303935337980

a 25ºC a 25ºC a 25ºC a 25ºC a 25ºC


Sat.Steam

Kg/h27334268622978079345

108451236713895154521693519958229952603929064321113505738097411744424047320548586243470016776468557093021

108117124344140946

Sat.Steam

Sat.Steam

Sat.Steam


Water Air Sat.Steam

Water


a 25ºCKg/h

6392590403

110721127850142940156583169129180807191774202148221442239185255699271210285880299834313166325954338258350131378184404296428821452017474079495159534833571761606444639248

a 25ºCKg/h27884411649781999889

1156513243149151659518268216772504528417317923525538645420384554448927524656100769733784768726696104

105225123105141151159534177824

Kg/h226735405167647677518995102581152512816140471655419072215982410626634290773159934151366943924945501517855807464403709757715589677103136116906

Kg/h17962805411551326143712981299133101271113213119151151711619104211072304325042270642907931104360594103946023510385624661144710678173492646103346

Kg/h62349865

145271833422113258612961333352371094084948473560046354371089788338641394001

101840109406117309136416155929175479195135

Kg/h401762749156

11476137361594118177204232271224892293353379838273427184719851527559966051865024695528063191766

102911114126

Kg/h6958

10866158591987723792276103148435373393384311450809585396629173990817498924796988

104819112625120466139656158942178245197670

Kg/h358444506917620844716888801506878005948354

1013833107533311335001241687134117514337771520750160301116812521756011182771418967091963280

Kg/h156352474236435459805546064859742688364493067

102448121567140455159362178288197709216720235749255408274383294202

Kg/h10075157352296328781344503997945588512195679362428735718476495987

107136118370129227140436151775163077174432

Kg/h582441823697

100881811648831302379142668415409951647393174732418418422017636217929623297662471090260475727318932853369296988030819913190163

Kg/h2540840206592087472090125

105400120689135926151239166484197552228246258970289726321287352180383104415050445885478093

Kg/h163732557037317467715598364968740848323492292

101449119556137745155984174101192357210000228215246642265009283460

Note 1) Flow rates have been calculated according to API RP 520 rules with overpressure 10% (0,1 bar if p<1 barg)Note 2) Approximate intermediate values can be obtained by linear interpolationNote 3) Flow rates given in this table are undemanding; Mercoid Control (M) Sdn Bhd will always check fluid mechanical sizing of each safety valve, and indicate calculated flow rate in every relevant document (Specification sheet in case of offer, inspection certificate in case of order, calculation sheet when applicable)



00.10.20.30.40.50.60.70.80.91

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7pb/p0

effe

ctiv

e Kd

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Safe

ty V

alve

81

BRONZESAFETY VALVE PROPOTIONAL TYPE


SPECIFICATIONEnd Connection Male thread inlet Female thread outletAdjustment Range Standard 0.3 to 10 kg/cm² Up to 40 Bar (optional)Working Temperature Up to 225ºCOptional Lifting lever, Disc with PTFE

PartsMaterial

BronzeBrassBrassBrassBrassBronzeSteelBrassBrassSteel

BronzeBrassBrassBrassBrassBrassSteelBrassBrass

-

BronzeBrassBrassBrass

Brass + PTFEBronzeSteelBrassBrassSteel

BronzeBrassBrassBrass

Brass + PTFEBrassSteelBrassBrass

-0.3 ~ 40 (kg/cm²)

-45ºC ~ 225ºC

Valve BodyValve SeatSpindleSpring SeatDiscCapSpringNutAdjusting ScrewHandle

12345678910Working PressureWorking Temperature

MATERIAL

FVS-10L with lever FVS-10 without lever FVS-10LT with lever FVS-10T without lever

Unit : mm

Size

1/2 x 1/23/4 x 3/4

1 x 11-1/4 x 1-1/41-1/2 x 1-1/2

2 x 2

131925323850

DIMENSIONS

Orifice

0.520.76

11.281.52

2

Lift

323640525865

L1

4855657586100

L2

158169199223243248

H1

137145175198225256

H2P1 x P2

FVS-10LT

L2

L1

D

P1

P2

H1

2

3417

8

9

6

10

5

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


FVS-10L FVS-10TFVS-10H2H2H1

PTFE



BRONZESAFETY VALVE FULL LIFT TYPE

Safe

ty V

alve

82



PartsMaterial

BronzeSS304BrassBrassSS304

BronzeSteelBrassBrassSteel

BronzeSS304BrassBrassSS304

BrassSteelBrassBrass

-

BronzeSS304BrassBrass

SS304 + Viton



SS304 + Viton


-

0.1 ~ 40 (kg/cm²)-196ºC ~ 225ºC

0.1 ~ 40 (kg/cm²)-40ºC ~ 200ºC

0.1 ~ 40 (kg/cm²)-40ºC ~ 200ºC

Valve BodyValve SeatSpindle

Spring SeatDiscCapSpringNutAdjusting ScrewHandle

123


MATERIAL

FVXL-BSSwith lever

FVX-BSSwithout lever

FVGXL-BVSwith lever


SS304 + PTFE


FVGXL-BTSwith lever

FVGX-BVSwithout lever


SS304 + PTFE


-

FVGX-BTSwithout lever

Unit : mm

1/2 x 3/41/2 x 13/4 x 11 x 1

1 x 1-1/41-1/4 x 1-1/2

1-1/2 x 22 x 2

2 x 2-1/2

151519212633393950

1.041.521.521.52

22.563.043.04

4

3539393952

58.564.564.572

144.6172.6172178197227258261277

53.563

62.568

74.588.5100.5103.5110

DIMENSIONSOrifice

P1 x P2 DLift L1 L2

169196.5196

210.5215.5245.5284.5287.5303

H1 H2Size

FVXL-BSSFVX-BSS

(with metal-to-metal sealing)

FVGXL-BVSFVGX-BVS

(with disc insert Viton)

FVGXL-BTSFVGX-BTS

(with disc insert PTFE

General Note

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


FVXL-BSSFVXL-BBB

FVGX-BVS FVGX-BVBFVGX-BTS FVGX-BTB

H1

L2

L1

D P1

P2

H2

5

2

69

8

1014

3

5

FVGXL-BSS


Safe

ty V

alve

83

STAINLESS STEELSAFETY VALVE FULL LIFT TYPE



Unit : mm

1/2 x 13/4 x 11 x 1

1-1/4 x 21-1/2 x 2

2 x 2

152021333939

11.52

2.534

414141656565

200200205285285288

179179183261261265

666671

101101104

DIMENSIONS

OrificeP1 x P2 D

Lift L1 L2 H1 H2

FVXL-SSS ~ FVX-STSSize

Unit : mm

1/2 x 1/23/4 x 3/43/4 x 11 x 1

1-1/4 x 1-1/41-1/2 x 1-1/2

2 x 2

15202021333939

11.51.52

2.534

41414141656565

DIMENSIONS

Orifice FVHXL & FVFHX FVFFXL & FVFXP1 x P2 D L1

84.5-

84.599128135321

L17272-

77106107293

L266727277101101104

L2200

-200205285285288

H1203203

-210289290293

H1179183

-183261261265

H2182

-182187265266268

H2Lift

FVHXL ~ FVFXSize

Parts

Material

SS304 /SS316

SS316

SS304SS304

SS316

SS304SS304SS304SS304SS304

SS304 /SS316

SS316

SS304SS304

SS316

SS304SS304SS304SS304

-

SS304 /SS316

SS316

SS304SS304SS316+ Viton


SS304 /SS316

SS316

SS304SS304SS316+ Viton


-

0.1 ~ 100 (kg/cm²)-196ºC ~ 350ºC

0.1 ~ 50 (kg/cm²)-40ºC ~ 200ºC

0.1 ~ 50 (kg/cm²)-40ºC ~ 200ºC

0.1 ~ 100 (kg/cm²)-196ºC ~ 350ºC

0.1 ~ 100 (kg/cm²)-196ºC ~ 350ºC

Valve Body

Valve Seat

Spindle

Spring Seat

Disc

CapSpringNutAdjusting ScrewHandle

1

2

3

4

5


MATERIAL

FVXL-SSS

with lever,metal-to-

metalsealing

FVHXL

with lever,inlet flange

outletthread

FVFFXL

with lever,inlet flange

outletthread

FVFHX

inletflangeoutletthread

FVFX

inlet flangeoutletthread

FVX-SSS

metal-to-metal

sealing

FVXL-SVSwith

lever,disc insert

Viton

SS304 /SS316

SS316

SS304SS304SS316+ PTFE


FVXL-STSwith

lever,disc insert

PTFE

FVX-SVSdisc

insertViton

SS304 /SS316

SS316

SS304SS304SS316+ PTFE


-

SS304 /SS316

SS304 /SS316SS304SS304

SS316


SS304 /SS316

SS304 /SS316SS304SS304

SS316


-

SS304 /SS316

SS304 /SS316SS304SS304

SS316


SS304 /SS316

SS304 /SS316SS304SS304

SS316


-

FVX-STSdisc

insertPTFE

FVFX

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


FVXL-SSS

L2

L1

D

P2

H1

P1

2

3417

8

96

10

5

FVX-STSFVX-SVS

H2

5



CAST IRON / STAINLESS STEEL

PRESSURE REDUCING VALVESCREW END

Pres

sure

Red

ucin

g Va

lve

84

SPECIFICATIONSpring Range 1 to 6 Barg adjustablePressure Rating 10 BarWorking Temperature Up to 200ºCEnd Connection Screwed end BSPT

Unit : mm

152025324050

1/23/41

1-1/41-1/2

2

959595130130168

555555727290

185185185205205260

DIMENSIONS

InchL

SizeH2H1 Weight (Kg)

44.24.46.5713

mm


Parts Cast Iron Stainless SteelCast IronAsbestosCast IronSUP-6PTFECF8CF8AsbestosSS41SS41SUP-6SS41Cast IronSS41SS41Cast IronAIS-301

CF8AsbestosCF8SUP-6PTFECF8CF8AsbestosCF8SS41SUP-6SS41CF8CF8CF8CF8AIS-301

BodyGasketBottom PlugBottom SpringSpring KnobStemStem GuideGasketBoltSpring KnobTop SpringSpring HolderTop UdPositioning NutAdjusting ScrewTop CapDiaphragm Disc

1234567891011121314151617

MATERIAL

CF8

Cast Iron

1615

14

1312

11

10

9

87

17

6541

2

3L

H2H1

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Pres

sure

Red

ucin

g Va

lve

85

CAST IRON / CAST STEEL / STAINLESS STEEL

PRESSURE REDUCINGVALVE FLANGE END

SPECIFICATIONSpring Range 1 to 6 Barg adjustablePressure Rating 10 BarWorking Temperature Up to 200ºCEnd Connection Flanged end to ANSI 150, JIS10K and PN16


Parts Cast Iron Stainless SteelCast IronCast IronAsbestosSS41CF8CF8CF8SS41SS304SUS304SUS304SUS304SUP-6Cast IronCast IronSS41AsbestosSUS304Cast IronAIS-301SS41SS41SS41PTFESUP-6

SUS304SUS304AsbestosSUS304CF8CF8CF8SUS304SUS304SUS304SUS304SUS304SUP-6SUS304SUS304SUS304AsbestosSUS304SUS304AIS-301SS41SS41SUS304PTFESUP-6

Main BodyBottom Cover GasketBoltValve SeatCylinderPistonStinger PlugScreenSpring KnobPin GuideFloating PinUpper SpringTop UdTop CapAdjusting ScrewBody GasketSetral SpringTransit BodyDiaphragm DiscSpring KnobSpring HolderPositioning NutGasketLower Spring

12345678910111213141516171819202122232425

MATERIAL

Unit : mm

1520253240506580

100125150

1/23/41

1-1/41-1/2

22-1/2

3456

155155

158158

165195195225250290330410410

7474749999116125135153195195

260260260280280310322325370540540

DIMENSIONS - ANSI 150LB / JIK10K / PN16-DIN-2633

Inch CI CF8

LSizeH2H1 Weight (Kg)

1010.51116172431375098105

mm

L1

H2H1

2322214

20191817

24255

1615141312111098761324

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




DUCTILE IRON / CAST IRON / STAINLESS STEEL

PRESSURE REDUCING VALVEFLANGE END

Pres

sure

Red

ucin

g Va

lve

86

SPECIFICATIONSpring Range 1 to 25 Barg adjustablePressure Rating 40 BarWorking Temperature Up to 250ºCEnd Connection Flanged end to ANSI 150, JIS10K and PN16

Unit : mm

1520253240506580

100125150

130150160180200230290310350400480

440440440445445540540610650780790

12.712.713.715.717.725.729.736.753.7101.4134.5

172172172172172220220282340172220

DIMENSIONS

A B CWeight (Kg) Weight (Kg)Valve Actuator

4.34.34.34.34.37.37.311.316.34.47.4

Size (DN)


Parts MaterialGJS-400-15 / 0.7040A216WCB / 1.0619CF8M / 1.4408GJS-400-15 / 0.7040GJS-400-15 / 0.7040 Nickel platedStainless SteelHardened Stainless SteelAISI 304 /1.4301; NBR (PTFE/GR,etc.)Bronze B62 / ASTM B148-97AISI 316 Ti / 1.4571GJL-250 / 0.6025A216WCB / 1.0619CF8M / 1.4408AISI 304 / 1.4301Spring steel

Valve Body RP45GValve Body RP45SValve Body RP45IPiston Body RP45G and PR45SPiston Body RP45IValve SeatValve Disc *Soft Valve Disc *GuideBellows *Diaph. Chamber RP45G *Diaph. Chamber RP45S *Diaph. Chamber RP45I *SpindleRegulating Spring

1

2

3

56

7

89

4

MATERIAL

Stainless SteelCast Iron / Cast Steel

FLOW

5

6

2

7

8

9

1

3

4

B

A

C

* Available spare parts.

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Water Seal Pot


Pres

sure

Red

ucin

g Va

lve

87

CAST STEEL

PRESSURE REDUCING VALVEPILOT OPERATED

SPECIFICATIONSpring Range 1 to 160 Barg adjustablePressure Rating 240 BarWorking Temperature Up to 425ºCEnd Connection Flanged end to ANSI 150, 300 and 600, PN16, PN40 and PN64


Unit : mm

1520253240506580

100125150200250300

160160180200220250280310350400450500

180180200220240270300330380450500550650800

295330330330345345350385385400415475525580

9098110110125125130160170200210240290335

305340340340355355360395400415430495545600

100105120120135135140170185215225260310355

180180200220240270300330380450500550

DIMENSIONS

PN 16/25ANSI 150

PN 16/25/40ANSI 150/300

PN 64ANSI 600

PN 40ANSI 300

PN 64ANSI 600

External DimensionL H HH1 H1

Size (DN)

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


MATERIAL

Parts MaterialSteelSteelS. SteelCast SteelS. Steel

S. Steel

SteelSteelS. SteelSteelS. SteelS. Steel

Securing Nuts

BS 3692 Gr. 8.8BS 3692 Gr. 8BS 1449 304 S16DIN 17245 GS C25BS 970 220 Mo7

BS 2056 302 S25

BS 970 220 Mo7BS 3692 Gr. 8BS 1449 316 S31

BS 970 431 S29BS 1449 304 S12

Adjustment ScrewAdjustment lock-nutWasherSpring HousingTop Spring Plate

Pressure AdjustmentSpring

Bottom Spring PlateSpring HousingPilot DiaphragmPilot Valve HousingPilot Valve PlungerSpring Housing Cover

12345

6

78

9101112

Parts Material

S. Steel

S. Steel

S. Steel

S. SteelS. Steel

S. Steel

Cast SteelSteelSteel

Securing NutsSecuring Studs

Stainless Steel Reinforced Exfoliated Graphite

BS 970 431 S29

BS 1449 304 S16

BS 2056 302 S16

BS 970 431 S29BS 970 431 S29

BS 3605 304 S14

DIN 17245 GS C25BS 3692 Gr. 8BS 4439 Gr. 8.8

Pilot Valve andSeat Unit

Internal StrainerBody Gasket

Main Valve ReturnSpring

Main ValveMain Valve Seat

Balance PipeAssembly

Main Valve Body

Pilot ValveHousing

13

1415

16

1718

19

20

21

1

12

7

1915

1416

132111

10

9

9

181720

6

5432



STAINLESS STEELEXPANSION JOINT AXIAL TYPE

Expa

nsio

n Jo

int

88

SPECIFICATIONSize Range 15mm to 600mm (1/2” to 24”)Material Stainless steel ASIS 321Connection Welding end, Flanged end to DIN ANSI B16.5 and JIS standardsWorking Pressure Up to 45 BarWorking Temperature Up to 400ºC

Unit : mm (inch)

15 (1/2)

20 (3/4)

25 (1)

25 (0.98)

32.5 (1.28)

38 (1.50)

50 (2)

65 (2-1/2)

80 (3)

100 (4)

125 (5)

150 (6)

200 (8)

250 (10)

300 (12)

32 (1-1/4)

40 (1-1/2)

75.0 (2.99)

90.0 (3.58)

104.0 (4.13)

130.0 (5.20)

160.0 (6.42)

194.0 (7.64)

252.0 (9.92)

313.0 (12.40)

360.0 (14.29)

48.0 (1.91)

58.0 (2.30)

24

20

20

16

15

14

13

12

12

36

32

300 (9.84)350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)300 (9.84)

350 (13.78)

10251025102510251025102510251025102510251025102510251025

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

145.2363

10.968.7216.1713.2331.2614.4117.9319.0122.4428.9118.4244.1045.3789.5745.0881.3447.82145.7384.87160.7278.99192.37136.42263.52179.63427.97183.95498.62

3.63.55.95.98.48.413.213.820.220.232.832.149.649.167.867.4108.0108.9166.5167.1232.4239.2394.1420.9589.7664.6829.6925.4

0.60.50.90.91.31.32.02.13.13.15.15.07.77.610.510.416.716.925.825.936.037.161.165.291.4103.0128.6143.4

365231462840

50 (2)

50 (2)

50 (2)

50 (2)

50 (2)

50 (2)

50 (2)

50 (2)

50 (2)

50 (2)

50 (2)

32 (1.25)50 (2)

32 (1.25)50 (2)

32 (1.25)50 (2)

1

1

1

1212121212121212121212

DIMENSIONS

O.D. Corr. (no.) PLY (no.) Bar cm² Inch²PSINominal

BoreTotal

LengthAxial

MovementAxile SpringPlate (N/mm)

Working Pressure Effective AreaBellows


Parts MaterialSUS304 / SUS316

SUS304 / SUS316

SS400 / SUS304 / SUS316

S25C / SUS304 / SUS316

Bellows

Internal Sleeve

Flange

Limit Rods

1

2

3

4

MATERIAL

1 3

4

2

L

Note : Other movements, sizes, pressure, material expansion joints are available on request

R


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Threaded SS Braided HoseFlange SS Braided Hose

Flange Single BellowRubber Expansion Joint

Flange Double BellowRubber Expansion Joint

Available Upon Request :

Threaded RubberExpansion Joint

Expa

nsio

n Jo

int

89

STAINLESS STEEL

EXPANSION JOINTGIMBAL TYPE / EXTERNAL PRESSURIZED TYPE

Parts MaterialAISI 304AISI 304St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2

BellowBandIntermediate PipeButt WeldFlangeShort BladeLong BladeGimbalGibWasherCollar

1234567891011

MATERIAL - GIMBAL TYPE

Unit : mm

253240506580

100125150200250300

505050505050505050505050

DIMENSIONS - GIMBAL TYPE100 KMF 100 KMF 300 KMF 400 KMFMovementSize

(DN) ±X100100100100100100100100100100100100

±Y150150150150150150150150150150150150

±Y200200200200200200200200200200200200

±Y200200200200200200200200200200200200

±Y150150150150150150150150150150150150

±Z100100100100100100100100100100100100

±Z920920920100010001030105011801180134013401400

L112011201120120012501270130014801480170017001760

L132013201320142015001500155017801780205021002106

L505050505050505050505050

±Y505050505050505050505050

720720720800800830850980980

114011401200

±Z L

Unit : mm

253240506580

100125150200250300

303030303030303030303030

808080808080808080808080

DIMENSIONS - EXTERNAL PRESSURIZED TYPEDesign Pressure : PN16

Axial Movement : -20mm + 10Design Pressure : PN16

Axial Movement : -40mm + 20Design Pressure : PN16

Axial Movement : -70mm + 20Size(DN) h

505050505050505050505050

h hk808080808080808080808080

808080808080808080808080

k808080808080808080100100100

k180180200190190190200180210200210230

j300300310290280280290290310300300330

j300300310290280280290290310300300330

j360360380370370370380380400420440460

L490490500480470470480490510530540570

L520520530510500500510520540560570600

L

SPECIFICATIONSize Range 25mm to 600mm (1” to 24”)Material Stainless steel ASIS 321Connection Welding end, Flanged end to DIN, ANSI B16.5 and JIS standardsWorking Pressure Up to 45 BarWorking Temperature Up to 400ºC


L

3 2 1 9 8 7 6 4 5 1110

Parts Material

AISI 304

AISI 304

St. 37.2

St. 37.2

St. 37.2

St. 37.2

St. 37.2

St. 37.2

Bellow

Band

Inner Pipe

Outer Pipe

Centering Flange

Outer Pipe Flange

Butt Weld

Flange

1

2

3

4

5

6

7

8

MATERIAL - EXTERNAL PRESSURIZED TYPE

Gimbal Type External Pressurized Type

Lj

kh

Flow

2 3 1 4 5 6 7 8

R


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




CAST IRON / FORGED STEEL / STAINLESS STEEL

STEAM TRAPTHERMODYNAMIC TYPE

Stea

m T

rap

90SPECIFICATIONSize Range 1/4” to 2”Body Material Cast Iron, Ductile Iron, Forged steel, Stainless SteelPressure Rating Up to 45 BarWorking Temperature Up to 425ºCConnection Threaded, Socket weld, Flanged end

APPLICATIONSuitable for steam(Refer to corrosion resistance table for valve materials selection).

Parts MaterialCadmium Coated St.37

Stainless Steel AISI 304



Stainless Steel AISI 304Cast Iron / Forged Steel - A105N / Stainless Steel - F316



Cover

Cover Gasket

Disc

Seat

Seat GasketBody

Strainer Screen

Discharge Bolt

1

2

3

4

5

6

7

8

MATERIAL

Unit : mm

152025324050

150150160205205240

959595170170200

606060115115120

DIMENSIONS

L1LFlanged Threaded

Size (DN) H

1

2

345

6

7

8

L

L1

H


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Stea

m T

rap

91

CAST IRON / DUCTILE IRON /CAST STEEL / STAINLESS STEEL

STEAM TRAP BALL FLOAT TYPE

Parts MaterialGGG 40.3 / GSC 25 / Stainless SteelGGG 40.3 / GSC 25 / Stainless SteelStainless SteelStainless Steel AISI 304Stainless SteelStainless Steel AISI 304Stainless Steel AISI 304

BodyCoverThermostatic CapsuleAir Vent SeatValve AssemblyFloat LeverFloat

1234567

MATERIAL

Unit : mm

152025324050

DIMENSIONSThreadedFlangedSize

(DN) L150150160320320320

L122122145270270300

SPECIFICATIONSize Range 1/2” to 4”Body Material Cast Iron, Ductile Iron, Cast steelPressure Rating Up to 32 BarWorking Temperature Up to 450ºCConnection Threaded end , Flanged end


Flanged Type

Threaded Type

Air VentGroup

CondensateDischarge Group

1

43

67

2

5

Flanged Type Threaded TypeLL


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




CAST IRON / DUCTILE IRON /CAST STEEL / STAINLESS STEEL

STEAM TRAP INVERTED BUCKET TYPE

Stea

m T

rap

92

SPECIFICATIONSize Range 1/2” to 2-1/2”Body Material Cast Iron, Ductile Iron, Cast steel, Stainless SteelPressure Rating Up to 64 BarWorking Temperature Up to 425ºCConnection Threaded, Socket weld, Flanged end


Parts MaterialCI ASTM A48 Class 30

CI ASTM A48 Class 30

Chrome Steel

Chrome Steel

SS304

SS304

SS304

SS304

SS304Steel

SS304Steel Pipe

SS304 + Graphite

Steel

Steel

SS304

SS304

Bonnet

Body

Valve

Valve Seat

Lever

Bucket Clip

Bucket

Guide Pin Plate

Guide Pin

Strainer Gasket

Valve Clip

Internal Tube

Gasket

Bonnet Plug

Strainer Plug

Screen

Thimble

1

2

3

4

5

6

7

8

8A

9

10

11

12

13

14

15

16

MATERIAL

Unit : mm

152025324050

153181228314349413

128128174211232258

195195229261355398

DIMENSIONS

C C1B

ThreadedFlangedSize (DN)

C

C1

B

15

1

149

7

11

6

105

12164213

38A8


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Stea

m T

rap

(Oth

ers)

93

STEAM TRAPRANGE AND OTHER STEAM PRODUCTS

Size Range 1/2” to 4”Pressure Rating Up to 32 BarWorking Temperature Up to 200ºC / 250ºC

Product Features:Reducing flash steam losses. Operation under back pressure more than 80% of inlet pressure. High resistance against water hammer. Easy maintenance.

Typical Applications:Tracing lines, Iron, Heating equipment, Presses

SPECIFICATIONAPPLICATIONThermostatic(Steam Trap)

Size Range 1/2” to 2”Pressure Rating Up to 32 BarWorking Temperature Up to 400ºC

Product Features:Reducing flash steam losses.Energy Saving.Good air venting.High resistance against water hammer.

Typical Applications:Tracing lines, Turbines, Marine applications, Presses, Oven

Bimetallic(Vacuum Breakers)

Size Range 1/2”Pressure Rating Up to 16 Bar (Brass) / 25 Bar (Stainless Steel)Working Temperature Up to 260ºC (Brass) / 400ºC (Stainless Steel)

Product Features:Automatically relieving or breaking unwanted vacuum condition, restoring the athmospheric pressure. Brass or stainless steel body. Typical Applications:Heat exchangers, Heating coils, Calorifiers, Jacketed kettles, Steam boilers

Thermostatic(Vacuum Breakers)

Size Range 1/4” to 1/2”Pressure Rating Up to 10 BarWorking Temperature Up to 150ºC

Product Features:Modulating dischargeDischarge condensate close to steam tempera-ture. Typical Applications:Process equipment, Kettle cookers, Sterilizers,Food, chemical and laundry equipment

Thermostatic(Air Eliminators)

Size Range 1” to 2”Pressure Rating Up to 16 BarWorking Temperature Up to 200ºC / 250ºC

Product Features:Removing air from HVAC systems and is also suitable for non corrosive and/or dangerous liquids. Corrosion-resistant working units. Typical Applications:Cold and hot water systems, Air elimination and separation systems.

Float Type(Air Eliminators)

Size Range 1/2” to 2”Pressure Rating Up to 16 BarWorking Temperature Up to 250ºC

Product Features:Modulating discharge.Unaffected by sudden or wide load any pressure changes. Typical Applications:Aftercoolers, Separators, Compressed air and gas mains

Float Type(Liquid Drainers)

Size Range 1/2” to 12”Pressure Rating Up to 16/25/40 BarWorking Temperature Up to 200ºC

Product Features:Removing moisture from steam and compressedair pipelines. Typical Applications:Saturated and superheated steam lines

Steam Seperator(Special Equipment)

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




BRONZE / CAST STEEL

BLOW DOWN VALVEPARALLEL SLIDE TYPE

Blow

Dow

n Va

lve

94

SPECIFICATIONSize Range 1” to 3”Body Material Cast Steel, BronzePressure Rating Up to 25 BarWorking Temperature Up to 400ºCConnection Flanged end to ANSI 150 and 300, PN16 and PN40

Unit : mm

25

32

40

50

65

178.0

242.0

267.0

305.0

330.0

DIMENSIONS

F174.5

178.0

190.5

206.5

288.5

FBronze Cast Steel

Size (DN)


Cast Steel Type

Bronze Type

Parts Bronze Cast Steel

IBR Bronze Gr.B

IBR Bronze Gr.B

Cast MonelSpring Steel

Compressed Asbestos Fibre

Graphited Asbestos

Mild Steel

Cast Carbon Steel

Bronze

Cast MonelSpring Steel

Compressed Asbestos Fibre

Graphited Asbestos

Mild Steel

Body

Bonnet

Stuffing Box

Gland

Rack & Pinion

Body Seat & Valve Disc

Spring

Gasket

Gland Packing

Operating Key

1

2

3

4

5

6

7

8

9

10

MATERIAL

F

SH

UT

OP

EN

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Blow

Dow

n Va

lve

95

CAST STEEL

BLOW DOWN VALVERAPID ACTION / INTERMITTENT TYPE

SPECIFICATIONSize Range 3/4” to 2”Body Material Cast steelPressure Rating Up to 25 BarWorking Temperature Up to 400ºCConnection Flanged end to ANSI 150 and 300, PN16 and PN40


Manual Operation Type

Actuator and Manual Operation Type(*available on request)

1

2

8

5

7

6

3.1

6.1

A

D1C

B

Parts MaterialA216 WCB / 1.0619

CF8 / 1.4038

Steel Fe410.1 / St. Steel

Spring Steel

NBR 70

Carbon Steel / St. SteelHardened St. Steel

Hardened St. Steel

Graphite

Stailess Steel / 1.4301

Valve Body

Bonnet

Actuator *

Spring *

Diaphragm *

Yoke

Valve Plug *

Valve Seat *

Packing

Valve Lever

1

2

3

3.1

4

5

6

6.1

7

8

MATERIAL

* Available spare parts.

Unit : mm

2025324050

150160180200230

DIMENSIONS - VALVE BODYSize (DN) A

5358707583

B80859095105

C175175175175175

1516202524

1213172231

D1 * Weight (Kg) ** Weight (Kg)

Note : * Valve with pneumatic actuator, ** Valve with manual lever only

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Cont

rol V

alve

96PNEUMATIC | ELECTRIC | TEMPERATURE ACTUATED & ACCESSORIESPneumatic (Diaphragm/ Cylinder), Electric Motorized and HydraulicPneumatic actuators (Diaphragm / Cylinder) use air pressure on either one or both sides of a diaphragm/ cylinder to provide the force to position the valve. Electric motorized actuators consist of reversible electric motors connected to the valve stem through a gear train that reduces rotational speed and increases torque.

Hydraulic actuators use a pressurized liquid on one or both sides of a piston to provide the force required to position the valve.

Quarter Turn Actuated & AccessoriesA quarter-turn type actuator produces torque to provide rotary motion to operate a quarter-turn valve. A pneumatic actuator may be arranged to be spring-closed or spring-opened, with air pressure overcoming the spring to provide movement. A "double acting" actuator use air applied to different inlets to move the valve in the opening or closing direction.

Self Acting Temperature ControlSelf-acting temperature control valve require no external power sources and are ideal for regulating the temperature of tanks, process streams and various types of industrial equipment.

Solenoid ValveSolenoid actuators have a magnetic slug attached to the valve stem. The force to position the valve comes from the magnetic attraction between the slug on the valve stem and the coil of the electromagnet in the valve actuator.

Angle Seat ValveAn angle seat piston valve is a pneumatically-controlled valve with a piston actuator providing linear actuation to lift a seal off its seat. The seat is set at an angle to provide the maximum possible flow when unseated. Angle seat piston valves are particularly suited to applications where high temperatures and large flowrates are required, such as steam or water. When used in reverse some models of angle seat piston valve will eliminate water hammer when operated.

CONTROL VALVE

Cont

rol V

alve

97

CARBON STEEL / ALLOY STEEL / STAINLESS STEEL

CONTROL VALVEPNEUMATIC DIAPHRAGM / PNEUMATIC CYLINDER /ELECTRIC MOTORIZED / ELECTRO-HYDRAULIC

Straight Way (2 way globe) / Angle type / Botom flanged 3 way / Top flanged 3 way

Plain (Standard) / Fin & Extensions / Bellows seal / Long extensions (Cryogenic service)

1/2” to 24” (DN 15 to DN 600)

ANSI 150 Lb to 250 LbJIS 10K to JIS 180KPN20 to PN420

Up to 4000 Psi (g) / Up to 280 Kg/cm² (g)

-58ºF to +1050ºF / -50ºC to +565ºCOption : -320ºF to +1562ºF / -192ºC to + 850ºC

Socket weld - ANSI B16.11Butt weld - ANSI B16.25FF/RF/RTJ flange - ANSI B16.5Option : JIS flange, DIN flange, NPT/PT screw

Carbon Steel (WCB, WCC, A105)Chrome-moly Steel (WC6, WC9, C12A, F11,F22, F91)Stainless Steel (CF8, CF8M, CF3, CF3M, F304, F304L, F310, F316L) Duplex Stainless Steel, Monel, Al Bronze, Inconel 625, Hastelloy B/C, other Alloy

Pneumatic diaphragm, Pneumatic cylinder, Electric motorized, Electro-hydraulic

Body Style

Bonnet

Size Range

Pressure Rating

Operating Pressure Range

Operating Temperature Range

End Connection

Materials

Actuator

STANDARD BODY SPECIFICATION

SPECIFICATIONSize Range 1/2” to 24”Design Standard ANSI B16.34 and ASME Section VIIIFace to Face According to ISA S75.03 1984Body Material Carbon steel, A216 WCB, St. Steel CF8, CF8M, CF3, CF3MPressure Rating Class 150# (JIS 10K, PN10), Class 300# (JIS 20K, PN16 and PN25), Class 600# (JIS 30K to 40K, PN40)Bonnet Type Plain (-17ºC to 230ºC), Extension (-45ºC to -17ºC, >230ºC), Cryogenic (-196ºC to -45ºC)Flow Characteristic Equal %, Linear, Quick openingRangeability 10:1 to 100:1Leakage Class Metal seat - Rated ANSI Class IV,V, Soft seat - Rated ANSI Class V,VIConnection Screwed, Socket weld, Butt weld, Flanged end, ANSI, DIN and JIS


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Cont

rol V

alve

98

CONTROL VALVE

CONTROL VALVEQUARTER TURN ACTUATOR

RACK & PINION TYPE MATERIAL IN ALUMINUM ALLOY / 304SS / 316SSPNEUMATIC ACTUATOR

Certificated by CE-ATEX/SIL3Aluminum Alloy body actuators range consist of 17 models with output torque from 9 Nm to 9,337 Nm at 6 bar air supply.

304SS / 316SS body actuators range consist of 8 models with torque from 24 Nm to 1,596 Nm at 6 bar air supply.

Bottom drilling complies with ISO5211/DIN3337 to match the valve. Drilling for assembling accessories are in accordance with VDI/VDE 3845(NAMUR standard) and ± 5ºstroke adjustment.

Aluminum Alloy actuator body & piston are over 30um hard anodized treatment and over 100um epoxy coated on end caps, and external bolts use 304SS. Which meet ASTM B117 certification (salt spread test over 1,000 hours and no corrosion).

Hard Anodized

Polyester Coated Halar Coated

Nickel Coated

304SS / 316SSbody actuators

PTFE Coated 0-180° Actuator

PressureRegulator /

ReducingTemperatureRegulatorfor Heating

Electro-pneumaticPositioner

Explosion-proofElectro-pneumaticPositioner (HART)

PneumaticDiaphragmActuator

GlobeControl

Valve

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


• CONTROL VALVE & ACCESSORI

ES


Cont

rol V

alve

99


QUARTER TURN ELECTRIC ACTUATOR

SIL3 Approval15 models, The output torque from 50 Nm up to 6,000 Nm.

Bottom drilling complies with ISO5211 / DIN3337. Hard anodized treatment on both inside and outside of the housing coated with epoxy.

Manual override auto declutch mechanism, Self-lock gear mechanism.

Power supply : 1Ph/220VAC or 3Ph/380VAC as standard (Optional in 1ph/110VAC, 3ph/440VAC, 24VDC/VAC)Control power supply : 24VDC or 220VAC.

Standard accessories : Anti condensation space heater, Auxiliary limit switches, Auxiliary torque switches.

Local control unit is optional. Mobus, Profibus, Canbus, Fail Safe ...etc. is optional

IP67 enclosure (standard), IP68 (Tested at 30meters @24hours) & ExdIIBT6 (certificated by ATEX)

Approved by:LVD - Low Voltage Directive 2006/95/ECMD - Machinery Directive 2006/42/ECEMC – Electromagnetic Compatibility Directive 2004/108/EC

SCOTCH YOKE TYPE PNEUMATIC & HYDRAULIC ACTUATOR

Certificated by CE-ATEX/SIL3The pneumatic & hydraulic actuators range consist of 10 sizes actuator frame with different sizes piston with output torque from 600 Nm to 226,000 Nm.

Bottom drilling complies with ISO5211/DIN3337 to match the valve. Top drilling are in accordance with VDI/VDE3845 (NAMUR standard) and ± 10º stroke adjustment.

The ductile iron actuator frame & carbon steel piston, Removable modules design, Anti-corrosive painting, The inner surface of cylinder is coated by PTFE. Pre-loaded spring module, Rollers be used between the yoke arm and pin, Replaceable bearings protect sliding and rotating components.

The hydraulic override & manual override are optional.

Pneumatic ActuatorSingle Acting Type

Pneumatic ActuatorDouble Acting Type

Hydraulic ActuatorSingle Acting Type

Scotch & Yoke Actuator

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Cont

rol V

alve

100


CONTROL VALVEQUARTER TURN ACTUATOR ACCESSORIES

3/2 & 5/2 WAY IN-LINE & NAMUR MOUNTED SOLENOID VALVE

IEC/ATEX/FM/CSA Approved- Spool valve structure- Static seal design- Material in aluminium alloy & 316SS- Encapsulated coil in NASS coil- EExdllCT6 coil enclosure in aluminium alloy & 316SS EExdllCT6 approved by ATEX

ROTARY & LINEAR TYPE E/P POSITIONER

NEPSI Approved- The optional output signal: Mechanical switch & 4-20m ADC feedback- The optional accessories: Air filter regulator or dome type indicator (only in IP66, rotary type)- Enclosure in IP66, EExdllBT6 & EExdllCT6 (approved by NEPSI)

316SS

Static Seal Design

QUARTER TURN ELECTRIC ACTUATOR

SIL3 Approval14 models, The output torque from 20 Nm up to 6,000 Nm.

Bottom drilling complies with ISO5211/DIN3337. The epoxy coated body, Detachable crank Allen wrench, self lock gear mechanism

Power supply : 1Ph/220VAC or 3Ph/380VAC as standard (Optional in 1ph/110VAC, 3ph/440VAC, 24VDC/VAC)Control power supply : 24VDC or 220VAC.

Optional accessories : Anti condensation space heater, Auxiliary torque switches. Local Control Unit Handwheel

Mobus, Profibus, Canbus, Fail Safe ...etc. is optionalIP67 enclosure (standard)IP68 is optional.

IP67 enclosure (standard), IP68 (Tested at 30meters @24hours)

Approved by:LVD - Low Voltage Directive 2006/95/ECMD - Machinery Directive 2006/42/ECEMC – Electromagnetic Compatibility Directive 2004/108/EC

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Cont

rol V

alve

101

CONTROL VALVEQUARTER TURN ACTUATOR ACCESSORIES

MUFFLER / SILENCER

FeaturesMufflers are designed to attenuate the exhaust noise caused by control of pneumatic lines. In general, mufflers are mounted on the exhaust ports of solenoid valve, directional control valves and so on, to reduce exhaust noise when direction is changed. This contributes to overall noise reduction in plants.

SPEED CONTROLLER

FeaturesThe speed controller is installed on actuators such as cylinders and air motors and controlsto adjust the flow through the actuator.

STAR REDUCING ADAPTOR(STEEL ALLOY WITH ENP)

FeaturesReductions for assembling the actuators on top of the valve.

PNEUMATIC FITTINGS(PU / BRASS / STAINLESS STEEL)

FeaturesPneumatic fittings are parts used to connect sections of pipe, tube, and hose in pneumatic (pressurized gas) systems. Compared to hydraulic fittings, pneumatic fittings are typically characterized by tighter seals and lower pressure requirements.

POSITION MONITORING SWITCHBOX

ATEX Approved- Sensor type: • Mechanical type (2,3 or 4 x SPDT, DPDT) • Proximity type (Autonics, P+K, Truck...)- The optional output signal: 4-20m ADC or 0-5K/10K ohm potentiometer- Housing material in aluminium alloy or 316SS- Enclosure in IP67, ExdllBT6 & ExdllCT6 ATEX approved)- IP68 enclosure tested in 30M/24hrs by TUV & 50M/72hrs by SGS

Max output torque 70,000Nm

MANUAL OVERRIDE(DECLUTCHABLE WORMGEAR OPERATOR)

- Cast iron / Aluminium alloy body The output torque: 300 / 700 / 1200 / 3100Nm- Ductile iron body The output torque: 8500 / 12000 / 18000 / 25000 / 32000 / 70000Nm The actuators & valve connection complies with ISO5211 standard

AIR FILTER REGULATOR

NEPSI Approved- 5um filtration & high flow capacity- Panel mounting is optional- 1/4” vented spring case is optional- Housing material in aluminium alloy & 316SS- Conn. size: 1/4” ~ 1”

IP67 Enclosure (Standard)IP68 (50M@72hrs tested by SGS)

IP67

316SS / ExdllBT6(ATEX Approved)

IP68 (30M@24hrs tested by TUVExdllBT6 (ATEX Approved)

ExdllBT6(ATEX Approved)

316SS 316SS

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Cont

rol V

alve

102

CONTROL VALVESELF ACTING TEMPERATURE CONTROL

Unit : mm

L

H1

DIMENSIONS

165

75

15165

75

20170

75

25200

85

32200

85

40220

92

50250

110

65290

130

80320

150

100Part / Size (DN)

Unit : ºC

Max (ºC)

ADJUSTING RANGE80 ~ 100

110

40 ~ 60

70

50 ~ 70

80

60 ~ 80

90

70 ~ 90

100

Adjusting (ºC)

Max 10

40 ~ 120

220

Pilot ActingJIS 10K Flanged

2M, 3M, 5M

Body : Ductile Iron, Cast IronTrim : Stainless SteelSensor : Copper Tube

Working Pressure (kgf/cm²)

Temperature Range (ºC)

Working Temperature (ºC)

Valve Type

Connection

Capillary Tube Length

Materials

PRODUCT FEATURE

DUCTILE IRON / CAST IRON

SPECIFICATIONSize Range 1/2” to 12”Valve Range 2-way and 3-wayDesign Construction Single seated, Single seated pressure balance and double seated designedConnection Threaded end, Flanged end to DIN PN16, PN25, PN40


H

L

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Sole

noid

Val

ve

103

SOLENOID VALVE

2/2 WAY MINIATURE - DIRECT ACTING AND HIGH PRESSURE SOLENOID VALVENormally Closed or Normally Open TypeConnection Thread 1/8” - 1/2”Body Material Brass, Stainless Steel, PlasticWorking Pressure 0 - 170 Bar

MINIATURE & HIGH PRESSURE SOLENOID VALVE

2/2 WAY ZERO DIFFERENTIAL PRESSURE - DIRECT ACTING SOLENOID VALVE

WITH WIRE TYPE / DIN TYPENormally Closed Type or Normally Open TypeConnection Thread 1/8” - 2”Flanged 1” - 8”Body Material Brass, Cast Iron, Stainless SteelWorking Pressure 0 - 10 Bar

GENERAL SOLENOID VALVE

2/2 WAY - PISTON SOLENOID VALVE FOR HOT WATER , STEAMNormally Closed or Normally Open TypeConnection Thread 1/4” - 2”Flanged 1” - 8”Body Material Brass, Stainless SteelWorking Pressure 0.1 - 16 BarWorking Temperature 0ºC - 180ºC

HIGH TEMPERATURE STEAM SOLENOID VALVE

2/2 WAY CORROSION RESISTANT SOLENOID VALVE

PTFE / CPVC / UPVC PISTON TYPENormally Closed or Normally Open TypeConnection Thread 3/8” - 2” and Flange DN15 - DN200Body Material PTFE / CPVC / UPVCWorking Pressure 0.1 - 6 BarWorking Temperature -5ºC - 130ºC

SPECIAL-PURPOSE SOLENOID VALVE

2/2 WAY EXPLOSION-PROOF FLAMEPROOF SOLENOID VALVENormally Closed or Normally Open TypeConnection Thread 3/8” - 2” and Flange DN15 - DN200Body Material Brass, Cast Iron, Stainless SteelWorking Pressure 0 - 16 BarWorking Temperature -5ºC - 130ºC

EXPLOSION-PROOF FLAMEPROOF SOLENOID VALVE

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




PA / ALUMINIUM / STAINLESS STEEL

ANGLE SEAT VALVESINGLE / DOUBLE ACTING

Angl

e Se

at V

alve

104

Unit : mm

3/8”

1/2”

3/4”

1”

2”

3”

1-1/4”1-1/2”

2-1/2”

10

15

20

25

50

80

3240

65

40504050506350636363639090

125

G3/8G3/8G1/2G1/2G3/4G3/4G1G1

G1-1/4G1-1/2

G2G2

G2-1/2G3

G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/4G1/4G1/4

DIMENSIONS

A

1212141416162121192127272834

B

656576769292103103112129143143186218

C

144144157182189189207217222225249268290335

D

2835283535433543434343565673

E

53565356567056707070709494135

F

105105113142152152155176177182196206215295

G

3838383838443844444444676767

H P

25252828323239394956686884101

SWSize

Port DN Actuator


SW

E

F

H

P

D

G

CB

ADwonstreamUpstream

SPECIFICATIONEnd Connection Female threadPressure Rating Up to 25 BarWorking Temperature Up to 200ºC

ModelSpecification

Tempretureof Medium

Installing

Material of Body

Material of Actuator

Operating Method

Ambient and Fluid

Port Size

Seat Seal

Stem Seal

Piston Seal

Gun Metal / SS304 / SS316 / SS316L

PA / Aluminium / Stainless Steel

Plunger Pilot

Air, Water, Oil, Steam (50CTS Bellow)

PTFE / FPM

PTFE / FPM

PTFE / FPM / NBR

-10 ~ 200ºC

-10 ~ 150ºC

Downstream / Upstream

Normally Closed

Normally Open

P010NCP010NO

3/8” 1/2” 1”3/4” 1-1/4” 1-1/2” 2-1/2”2” 3”

P015NCP015NO

P020NCP020NO

P025NCP025NO

P032NCP032NO

P040NCP040NO

P050NCP050NO

P065NCP065NO

P080NCP080NO

PTFE

FPM

PRODUCT FEATURE

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Glob

e Va

lves

9

Flow

& L

evel

106

FlowA flow meter is a device used to measure the volume or mass of a gas or liquid. Flow meter are referred to by many names, such as flow gauge, flow indicator, liquid meter, flow rate sensor, etc. depending on the particular industry. However, they all measure flow. Open channels, like rivers or streams, may be measured with flow meter. Or more frequently, the most utility from a flow meter and the greatest variety of flow meter focus on measuring gasses and liquids in a pipe. Improving the precision, accuracy, and resolution of fluid measurement are the greatest benefits of the best flow meter.

LevelLevel indicator are devices used in the measurement of level of fluids at various industrial applications. These devices are used to determine the level of liquid in tanks, drums, pressure vessels etc. There are many level indicator to suit the needs of different applications. Normally, fluids are used in many forms in highly commercial industries. For example, in the process industry, tubular level indicator are used for better visual liquid level indication. If it is for non-contact type level measure-ment, then radar type indicator or ultrasonic type indicator are to be used.

Types of Level IndicatorThere are many different types of level indicator, each with its own application. • Transparent level indicator are highly useful in chemical industries and petrochemical fertilizers. As the fluid is stored in high pressure and high temperature, the transparent level indicator is very useful to find the fluid level.

• Reflex level indicator are for applications that involve high temperature, high pressure and use of corrosive fluids. The colorless fluid used in this apparatus gives better clarity to level indication.

• Magnetic level indicators are red followers that need magnetic level indicator. Cylindrical floats and powerful magnets are used to find the level of the fluid. The float movement is followed by magnetic capsules, and thus, the level in indicated. This type of indicator has good visibility and is absolutely safe to use as it contains non-fragile metal chamber.

Some other level indicator for reference are tubular level indicator, float and board level indicator, sight flow indicator, window type sight flow indicator, manometer and bi-color indicator. Some of the level indicator are provided with various features, such as a built-in controller, continuous output measurement, and adjustable alarm switches.

FLOW | LEVEL

Flow

- W

ater

107

CAST IRON

FLOW - WATERHOT AND COLD WATER METER

Maximum Flow RateHot

Cold

qsqs

PRODUCT FEATURE - FLANGED TYPENorminal Diameter DN

m³/h

m³/h

mm30

60

4030

90

5060

120

6590

200

80140

300

100200

350

125300

600

1501000

1600

250500

1000

2001200

2000

300

Maximum Flow Rate Hot & Cold qs

PRODUCT FEATURE - THREADED TYPENorminal Diameter DN

m³/h

mm

7

25For hot water up to 130ºC

12

32

20

40

7

25For cold water up to 50ºC

12

32

20

40

SPECIFICATIONSize Range 1/2” to 1-1/2” (Threaded) 1-1/2” to 12” (Flanged)Body Material Cast ironPressure Rating Up to 16 BarWorking Temperature Up to 130ºC (Hot) Up to 50ºC (Cold)Connection Threaded and Flanged end

APPLICATIONSuitable for hot waterSuitable for cold water

Unit : mm

40506580

100125150200250300

200200200

*200 / 225250250300350450500

DIMENSIONS - FLANGED TYPESize (DN) L

65728395

105120135160193230

h177187197219229257357382427497

H277287297339349377582607652722

150165185200220250285340400460

7.99.910.613.315.618.140.151.175.1103.1

**H1 Dz Weight (Kg)

Note : * On request , ** Space for measuring insert removal

Unit : mm

253240253240

For hot waterup to 130ºC

For cold waterup to 50ºC

260260300260260300

DIMENSIONS - THREADED TYPESize (DN) L

400400438400400438

I110110110110110110

H404040404040

h1-1/41-1/2

21-1/41-1/2

2

G1

1-1/41-1/2

11-1/41-1/2

2.22.62.82.22.62.8

g Weight (Kg) - Without Connectors

L

H Dz

h

H1

Flanged Type

Flanged Type

Threaded Type

Threaded Type

Ll

Hh

G g

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




CAST IRON / CAST STEEL / STAINLESS STEELFLOW - OIL FLOW METER

Flow

- Oi

l

108

APPLICATIONSuitable for fluid light oil, diesel, crude palm oil & etc.(Refer to corrosion resistance table for valve materials selection).

SPECIFICATIONSize Range 1/2” to 8”Body Material Cast iron, Cast steel, Stainless steelPressure Rating Cast Iron (PN10, PN16, ANSI 150#, JIS 10K) Cast Steel (PN16, PN40, ANSI 150# and 300#, JIS 10K and 20K) Stainless Steel 304/316 (PN10, PN16, ANSI 150#, JIS 10K)Teperature Rating Max 100ºC (180ºC on request)Viscosity Up to 5000 Cp (cP = mPa.s)Connection PN10, PN16, PN40, ANSI 150 and 300, JIS 10K and 20K

Body Material

Pressure (Mpa)

Liquid Temperature

Flange

Liquid Viscosity (Mpa-s)

DN10

DN15

DN20

DN25

DN40

DN50

DN65

DN80

DN100

DN150

DN200

Accuracy

0.2 - 0.4

0.75 - 1.5

1 - 3

2 - 6

5 - 15

8 - 24

15 - 40

20 - 60

34 - 100

64 - 190

114 - 340

0.2%

0.1 - 0.4

0.3 - 1.5

0.6 - 3

1.2 - 6

3 - 15

4.8 - 24

8 - 40

12 - 60

20 - 100

38 - 190

68 - 340

0.2%

0.08 - 0.4

0.3 - 1.5

0.4 - 3

0.8 - 6

2 - 15

3 - 24

5 - 40

6 - 60

10 - 100

19 - 190

34 - 340

0.5%

0.08 - 0.4

0.3 - 1.5

0.4 - 3

0.8 - 6

2 - 15

3 - 24

5 - 40

6 - 60

10 - 100

19 - 190

34 - 340

0.5%

0.08 - 0.4

0.3 - 1.5

0.5 - 3

1 - 6

2.5 - 15

4 - 24

6 - 40

10 - 60

16 - 100

32 - 190

56 - 340

0.2%

0.04 - 0.4

0.15 - 1.5

0.3 - 3

0.6 - 6

1.5 - 15

2.4 - 24

4 - 40

6 - 60

10 - 100

19 - 190

34 - 340

0.5%

1.0

Cast Iron Cast Steel Stainless Steel

1.6 2.5 4.0

-20ºC ~ +100ºC

PN10, PN16, PN40, ANSI 150 & 300, JIS 10K & 20K

0.3 - 2mpa.s 2 - 8mpa.s 8 - 200mpa.s

6.4 1.0 1.6

PRODUCT FEATURE

Digital Display Basic CounterHigh Temperature

Pulse Signal

Zero Reste Counter

Counter with4-20mA/pulse

Oil Meter BSP End

Oil Meter BSP End

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Flow

- St

eam

109

SS304 / SS316

FLOW - STEAMFLOW METER (VORTEX TYPE)

SPECIFICATIONSize Range 1/2” to 20”Body Material SS304 and SS316Pressure Rating PN10, PN16,PN25 and PN40 ANSI 150#, 300# and 600# JIS 10K, 20K and 40KWorking Temperature Up to 420ºCConnection PN10, PN16,PN25 and PN40 ANSI 150#, 300# and 600# JIS 10K, 20K and 40K

APPLICATIONSuitable for saturated steam, superheated stean, etc.(Refer to corrosion resistance table for valve materials selection).

Size

Material

Process Connection

Function

Output

Max. Temperature

Protection Class

Installation

Option

1/2” to 20”

Stainless Steel 301 (Wafer type only) , Stainless Steel 304, Stainless Steel 316

Wafer Type, PN10, PN16, PN25, PN40, ANSI 150#, ANSI 300#, ANSI 600#, JIS 10K, JIS 20K, JIS 40K, Others

Display (without Temperature / Pressure compensation)Display + Pressure + Temperature calculationDisplay + Temperature sensor *NoteDisplay + Pressure sensor *NoteDisplay + Pressure / Temperature sensor *Note

4 - 20mA (2 Wire)Battery power (Display only, without output)Scale pulse output (3 Wire)Rs485 Communication + Scale pulse output (3 Wire)

-40ºC to 280ºC-40ºC to 320ºC-40ºC to 330ºC (Under pressure replacing sensor)-40ºC to 420ºC (Under pressure replacing sensor)

Intrinsically safe, Eex ia IIC T4Explosion proof, Exd IIC T6

Compact, Remote type with 10M cable

None, Reducing bore type, Cable entry 1/2” Nptf

PRODUCT FEATURE

Gas / Steam P&TCompensation Intelligen

Vortex Flowmeter

Saturated SteamTemperature

CompensationVortex

Saturated SteamTemperature

CompensationVortex Flowmeter

Instantanneous Flow& Dismounting

Vortex Flowmeter

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




ACRYLIC / POLYSULPHONE / GLASSFLOW - AIR FLOW METER

Flow

- Ai

r

110

Acrylic Type

Polysulphone Type

Glass Type

Service

Wetted Materials

Preassure

Temperature

Accuracy

Mounting Orientation

Range

PRODUCT FEATURE

Material

Acrylic

AcrylicCompatible gases and liquids

Polysulphone

Brass, Stainless Steel, etc.

Stainless Steel, Agate ball, PTFE, etc.

Up to 10 Bar

Up to 150ºC

Up to 1% of full scale

Mounting vertical position

l/h or Nm³/h

Glass

Polysulphone Glass

BodyMetal Parts

Float

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Flow

- M

isce

llane

ous

111

FLOW METAL TUBE ROTAMETER &TURBINE FLOW METER

Direct Indicating LCD Display

REGULAR TYPE CUSTOMIZE

HorizontalInstallation

Krohne Type

METAL TUBE ROTAMETER

TURBINE FLOWMETER

No DisplayPulse Output

No DisplayPulse Output

No Display4 - 20mA/Pulse

No Display4 - 20mA/Pulse Local Display

No Output

Local Display4 - 20mA/Pulse

Local DisplayLithium

Local DisplayRS485/HART

RemoteReading Type

Sanitary QuickConnection

Sanitary ClampThread High

Pressure

High Pressure

ThreadConnection

FlangeConnection

TURBINEFLOWMETER

CHOOSE BY CONNECTION

CHOOSE BY CONVERTER

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




FLOW - SWITCH

Flow

- Sw

itch

112

Switching Function

Pressure Rating

Temperature Ranges

Switching Current

Switching Voltage

Rating

Degree of Protection EN60529

Protection Class EN60730-1

SPECIFICATIONContact

• Closes at increasing flow

• Opens at decreasing flow

Reversing possible

PN 25

-25...110ºC

-25...80ºC

Max. 1 A

Max. 230 VAC, 48 VDC

Max. 26 VA, 20 W

IP65

Class II

Medium

Ambient

APPLICATIONSuitable for steel, chemical, shipbuilding, food, pharmaceutical, optical, hydropower, machine tool, refrigeration and air conditioning, electronics, semiconductor and other industries. Flow detection control for all types of transfer pipelines or cooling pipelines.

Plug connectorEN175301-803-Aincl. cable sockett

4-pin-sensor plugM 12x1 acc. IEC 947-5-2

Connection cable 1.5m

Plug connector EN175301-803-Aincl. plug with two LED for opticalflow and power indication in plug(for switching voltages 24V...230 VAC/DC)For use in potentially explosive atmospheres,max. media temperature 100ºC

Electrical Connection

Optional

Optional

Standard

Flow

Power

z z

Optional

Body

Paddle System

Pipe Section

MATERIAL

PartsBrass, St Steel 1.4571, Plastic NORYL PPO GFN3

Brass, St Steel 1.4571, Plastic NORYL PPO GFN3Brass, Stainless Steel, Copper solder connection, PVC solvent bonded connection

Material

Metal Body (Metal Pipe Tee)

Metal Body(Micro Switch)

Metal Body(Direct Insertion)

Plastic Body(Brass Pipe Tee)

Plastic Body (PVC Tee)

HVACApplications

MarineApplications

InterchangeablePaddle

INSERTION

IN

STAL

LATI

ON

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Leve

l - G

auge

113

LEVEL - REFLEX LEVEL GAUGE

APPLICATIONApplicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food, pharma, metal industry applications.(Refer to corrosion resistance table for valve materials selection).

Type of Gauge


TemperatureCCD

Liquid Chamber

Cover Plate

CushionGasketFastnerScale

SPECIFICATION - TECHNICAL DATA(a) Low pressure - 30kg/cm(b) Medium pressure - 100kg/cm²(c) High pressure - 200kg/cm²Top - Bottom verticalSide - Side rightSide - Side leftSide - Side back (Right/Left)Up to 400ºCMax. up to 3000mmIn forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel, Titanium, Inconnel 600,Hastelloy C, Poly Propylene, other on request (Subject to pressure & Temperature condition) In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,Titanium, Inconnel 600, Hastelloy C, Poly Propylene CAF, PTFE, Grafoil with SS prignatedCAF, PTFE, Grafoil with SS prignatedSS, ASTM A 193 Gr B7 / A194 Gr 2H / Anodized Aluminium (for PP moc)Aluminium anticorossion powder coated and SS engraved in mmApplicable till 320°C as per DIN 708 / 7081, BS 3463, JS B 8211, Toughened, Borosilicate glassScrewed / Flanged / Socket weld and other on requestAuto ball check valve(a) Screwed bonnet offset construction suitable upto 50 kg/cm²(b) Bolted bonnet offset construction suitable above 50 kg/cm²(c) Material construction as per wetted part1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve(a) Non-frost extension for extreme low temperature application(b) Heating jacket - to read the level of high congelable or ebullient liquid(c) IBR certification

GlassProcess Connection

Isolation Valve

Vent

Drain

Optional

Option : Jacket Type DETAIL A(Principle of Reflex Level Glass)

Liquid

Reflex glass

7

9

8

11

1234

5

6789

10111213

Liquid ChamberCover PlateIsolation ValveInlet ProcessFlangeOutlet ProcessFlangeTail PieceVent PlugDrain ValaveNippleFastenerPeflex GlassGasketCushion

1234567

Liquid ChamberCover PlateReflex GlassGasketCushion“u” BoltNuts & Washer

C/C

Dist

ance

50±5

135±

5

220±5

4

10

2

1

3 6

5

1312

Refer to DETAIL AReflex Construction

(Sectional View)

100.

0±5

80.0

5

2

3

4

1

6

7

R


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




LEVEL - TRANSPARENT LEVEL GAUGE

Leve

l - G

auge

114


Type of GaugeMounting OrientationTemperatureCCD

Liquid Chamber

Cover Plate

CushionGasketFastnerScale

SPECIFICATION - TECHNICAL DATA(a) Low pressure - 30kg/cm , (b) Medium pressure - 100kg/cm² , (c) High pressure - 200kg/cm²Top - Bottom vertical, Side - Side right, Side - Side left, Side - Side back (Right/Left)Up to 400ºCMax. up to 3000mmIn forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel, Titanium, Inconnel 600,Hastelloy C, Poly Propylene, Other on request (Subject topressure & Temperature Condition) In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,Titanium, Inconnel 600, Hastelloy C, Poly Propylene CAF, PTFE, Grafoil with SS prignatedCAF, PTFE, Grafoil with SS prignatedSS, ASTM A 193 Gr B7 / A194 Gr 2H / Anodized Aluminium (for PP moc)Aluminium anticorossion powder coated and SS engraved in mmApplicable till 320°C as per DIN 708 / 7081, BS 3463, JS B 8211, Toughened, Borosilicate glassScrewed / Flanged / Socket weld and other on requestAuto ball check valve(a) Screwed bonnet offset construction suitable upto 50 kg/cm²(b) Bolted bonnet offset construction suitable above 50 kg/cm²(c) Material construction as per wetted part1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve, other on request1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve, other on request(a) Protection shield for temperature up to 550ºC - Mica shield(b) Illuminator - Weather proof IP 67(c) Illuminator - Flame proof Gr.IIA/IIB(d) Illuminator - Flame proof Gr.IIC (e) Non-frost extension for extreme low temperature application(f) Heating jacket - to read the level of high congelable or ebullient liquid(g) IBR certification

GlassProcess Connection

Isolation Valve

VentDrain

Optional

Rating

ConstructionGas GroupDeg of Protection

SPECIFICATION - ILLUMINATORUp to 15W / 25W GLS lamp or 15W LED lampWith or without flashing 240 VACIn cast alloy LM6IIA, IIB, IIC as per IS 2148 / 2004Ip66 as per IS : 12063 / 1987

CCE CertificateEarthingPaintCable EntryMounting

A / P / HQ / MH / 104 / 18172 Nos. External & 1 No. InternalEpoxy powder coated light grey shade 631 of IS:52 Nos. 3/4” ET with cable glandsTransparent acryclic sheet with mounting bracket

R


12345678

Main ChamberCover PlateTransparent GlassBolt & NutsIsolation ValveProcess ConnectionVent Ball ValveDrain Ball Valve

Option : Illuminator

Acrylic

Glass

Option : Jacket TypeDETAIL A(Principle of Transparent Level Glass)

Liquid

Transparent Glass

C/C

Dist

ance

8

6

4

5

Transparent Construction(Sectional View)

Refer to DETAIL A

135.

0±5

80.0

3

217

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Leve

l - G

auge

115

LEVEL - TUBULAR LEVEL GAUGE


SPECIFICATION - TECHNICAL DATATubular level gauge - TULG

Top - Bottom

Up to 10 kg/cm²

Up to 150ºC

Max. up to 2000mm

CS, SS304, SS304L, SS316, SS316L, PP and other on request

OD 16mm or 19mm

(a) M.S. Tie rods

(b) SS Tie rod

(c) MS powder coated ‘C’ channel

(d) SS ‘C’ channel

Screwed / Flanged / Socket weld and other on request

Auto ball check valve

(a) Screwed bonnet offset construction

(b) Material construction as per wetted part

1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve


Aluminium, Aluminium with powder coated, SS034, SS316, Acrylic

PTFE lined on wetted part - Flanged orientation

Type of Gauge


Pressure

Temperature

CCD

MOC of Wetted Parts

Glass Tube

Glass Protection

Process Connection

Isolation Valve

Vent

Drain

Calibration Scale

Special

With ‘C’ Channel

With Tie Rods

With ‘C’ Channel

8

9

2

1

7 6

3

10

4

5

With Tie Rods

11

123456

Glass TubeC-channelIsolation ValveInlet Process FlangeOutlet Process FlangeTail Piece

789

1011

Vent PlugDrain ValveNippleScaleTie Rod

R


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




LEVEL - MAGNETIC LEVEL GAUGE

Leve

l - G

auge

116APPLICATIONApplicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food, pharma, metal industry applications.(Refer to corrosion resistance table for valve materials selection).

SPECIFICATION - TECHNICAL DATAMagnetic level gauge - MLG

Top mounted, Side mounted

Up to 100 kg/cm²

Up to 300ºC

Max. up to 7000mm

In forged construction: SS304, SS304L, SS316, SS316L, PP, Titanium, Inconnel 600,Hastelloy C, other on request subject to pressure & temperature condition

In forged construction: SS304, SS304L, SS316, SS316L, PP, Titanium, Inconnel 600, Hastelloy C

CAF, PTFE, Grafoil with SS pregnanted

CS plated, SS

Aluminium, Aluminium anticorossion powder coated and SS engraved in mm

Bicolour flapper in ABS, Aluminium, SS with 4mm length & 0.25mm thickness with aligned magnets

In mild steel, Aluminium, SS304, SS316 base on the requirements of atmospheric condition

Flanged



Please specify

Snap acting 1 SPDT Microswitch, 5A, 230 VAC

Die cast aluminium weather proof to IP-67

Die cast aluminium explosion proof suitable for Gr. IIA, IIB

Die cast aluminium explosion proof suitable for Gr. IIC

1 No / 2 Nos of 3/4” ET(F)

Still well for top mounted construction

Type of Gauge


Pressure

Temperature

CCD

Liquid Chamber

MOC of Float

Gasket

Fastner

Scale

Indicating System

Protection Box for BicolourFlapper & Follower Type

Process Connection

Vent

Drain

Special Gravity

Limit Switch Assembly

Switch Housing

Cable Entry

Optional

123456789

101112

Liquid ChamberNozzleProcess FlangeBottom FlangeMagnetic FloatVent PlugDrain ValveTop CapIndicating SystemScaleGasketFastener

10

3

5

9

2

12

4

11

7

1

68

Top Mounted MagneticLevel Indicator

GA Drawing for Mounting and Assembly

Inlet

Liquid Vessel

Front View

With HART transmitter mount on a 900# application gauge at CCD of 4000mm with magnetostrictive principle for chemical plant application

R


© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Leve

l - T

rans

mitt

er &

Sw

itch

117

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.

Guided Wave Radar Level Transmitter• 2-wire design with HART communication• No moving parts and no re-calibration minimizes maintenance• Not influenced by medium density, conductivity, temperature and pressure• Handles vapor, steam, foam, buildup and turbulence well• Suitable for interface level measurement• Suitable for small tanks, difficult tank geometry and interfering obstacles• Local display for easy on-site installation

Magnetostrictive Level Transmitter• Absolute position measurement• Excellent resolution and repeatability • Voltage, current and RS485 outputs • Field adjustable zero and span settings (analog only)• Fast response time, high reliable performance of 0.01% F.S. resolution with 0.1% F.S. Linearity• Enclosure IP67 rating• Application: LPG liquid medium, Pharmaceutical / Beverage chemical process

Magnetostrictive Level Transmitter• Absolute position output, returning to zero adjustment is not required after power restoration• High resolution, high precision• Dual liquid level interface measurement

FMCW Radar Level Transmitter• Non contact measurement• With LCD display, user friendly calibration• Available for high pressure, high temp., high viscosity fluid, dust environment• Intrinsic safety and exposure proof• Measuring range 0.5m ~ 40m• Wireless supported

Magnetic Float Level Transmitter• Output available with loop power and 3 wire resistance• Resolution: ± 6.35mm, ± 13.7mm • Housing available with explosion proof and anti-corrosive• Measuring range: max. 6m

Ultrasonic Level Transmitter• Non-contact operation ensures readings will not be affected by material character (Such as pressure, viscosity, density)• Liquid measuring range max. 50m, Short range 5m available• Solid measuring range max. 35m, Short range 5m available• Level, distance, flow volume display function selectable

1

14

15

22

2

3 4 11 12

11 1617

5 6 107 8

2 9

13

DEVICESINSTALL

ILLUSTRATION

DEVICESINSTALL

ILLUSTRATIONFlexible Magnetic Float Level Transmitter• High performance and reliable electric circuit modular design• Explosion proof housing. It is not affected by environmental temperature and change of pressure• Flexible type is available for local indicator and quick setup. Easy installation and need require recalibration• Choose dual-float as two different specific gravity level detection

Wafer Magnetic Float Level Transmitter• High precision, capable of reaching 5mm or 3mm• Compact structure, strong environmental adaptability, anti fouling, high pressure resistance• Casting protection rating IP67


MERCOIDTel: 03-5569 2933 (6 Lines)Fax: 03-5569 2588, 5569 2788Email: [email protected],[email protected]://www.mercoid.com.my

Leve

l - T

rans

mitt

er &

Sw

itch

118

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.

RF-Capacitance / Admittance Level Switch• Suitable for sticky, viscosity application• Max. operating temp. 550ºC• Time delay & ground level test function available

RF-Capacitance / Admittance Level / Indicator Transmitter• Power supply : 18 ~ 30VDC• Output current : 4 ~ 20mA• Accuracy : ± 1% F.S.• Max. tensile strength of wire (9mm) can up to 3.5 tons and 50m in length• Measuring range : 20 ~ 2000pF• High temp. up to 200ºC• Unaffected by pressure, sound wave temperature

Capacitance Level Switch• Ground level test function available• Max. operating temp. 800ºC• Sensitivity and time delay adjustable

Rotary Paddle Level Switch• Torsion adjustable for light material• Clutch assembly to protect the motor• Good shaft seal designed• Temperature up to 200ºC• Various sealing ring design to protect dust permeation• Application : Suitable for chemical, Food, Mining, Plastic, Ceramic industries

Tuning Fork Level Switch• Power supply : 20 ~ 250VAC/VDC, 50/60Hz• Output : SPDT relay, SSR MOSFET• No calibration required. Ease of use, rugged design• High / low failure safe modes. Safe and reliable operating

Magnetic Float Level Switch• Custom-made multi-point control, easy installation, reliable performance• Housing available with explosion proof and anti-corrosive• Max. operating temp. 200ºC for Stainless steel• Application : Liquid processing, Heat exchanger, Hydraulic, Power plant, Oil, Shipbuilding petrochemical industries

Side Mounting Float Switch• Max. operating temp. 350ºC• Wetted parts available with stainless steel and plastic• Housing available with explosion proof and anti-corrosive• Approvals : ABS, GL, CE

Cable Float Level Switch• Float material available with plastic and stainless steel• Micro switch, reed switch and mercury switch also available• Simple installation and durable

LEVEL - TRANSMITTER & SWITCH

2

13

22

12

21

19

22

12 19 22 2

20

10

18 5

8

1. By-Pass Level Transmitter2. RF-Capacitance Level Transmitter3. Cable Float Level Switch4. Magnetostrictive Level Transmitter5. Ultrasonic Level Transmitter6. Pressure Level Transmitter7. Loop Power Indicator8. Microprocessor Based Bargraohic Display Scaling Meter9. Magnetic Float Level Transmitter10. FMCW Radar Level Transmitter11. Mini Float / Magnetic Float Level Switch12. RF-Capacitance / Admittance Level Switch

13. Capacitance Level Switch14. Side Mounting Float Switch15. Paddle Flow Switch16. Thermal Dispersion Flow Switch17. Optical Level Switch18. Electromechanical Level Measuring System19. Rotary Paddle Level Switch20. Pneumatic Vibrator21. Air Hammer22. Vibrating Probe & Tuning Fork Level Switch

Leve

l - S

witc

h

119

Switching Function

Pressure Rating

Temperature Ranges

Switching Current

Switching Voltage

Rating

Degree of Protection EN60529

Protection Class EN60730-1

SPECIFICATIONContact

• Closes at increasing flow

• Opens at decreasing flow

Reversing possible

PN 25

-25...110ºC

-25...80ºC

Max. 1 A

Max. 230 VAC, 48 VDC

Max. 26 VA, 20 W

IP65

Class II

Medium

Ambient

APPLICATIONSuitable for steel, chemical, shipbuilding, food, pharmaceutical, optical, hydropower, machine tool, refrigeration and air conditioning, electronics, semiconductor and other industries. Flow detection control for all types of transfer pipelines or cooling pipelines.

Plug connectorEN175301-803-Aincl. cable sockett

4-pin-sensor plugM 12x1 acc. IEC 947-5-2

Connection cable 1.5m

Plug connector EN175301-803-Aincl. plug with two LED for opticalflow and power indication in plug(for switching voltages 24V...230 VAC/DC)For use in potentially explosive atmospheres,max. media temperature 100ºC

Electrical Connection

Optional

Optional

Standard

Flow

Power

z z

Optional

Body

Float System

MATERIAL

PartsBrass, St Steel 1.4571, Plastic NORYL PPO GFN3

St Steel 1.4571, PVDF

Material

LEVEL - SWITCH

SS316 Body(PVDF Float)

Brass Body(PVDF Float)

SS316 Body(SS Cylinder Float)

Brass Body(SS Cylinder Float)

INSE

RTIO

N INSTALLATION

Pluglessversion fotminimum spacerequirements

Maximum levelmonitoring withcontaminatedmedia

Minimum levelmonitoring

1

2

4

3

Assembly inthe dome

~141

~120

50

77

ø 22

3/4A12

Alternative 1

50

74

22

123/4A

Alternative 2

ø 22

7548

41

12 3/4A

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Pres

sure

Gau

ge

120

GAUGE | ACCESSORIES | SWITCH

Pressure measurement is the analysis of an applied force by a fluid (liquid or gas) on a surface. Pressure is typically measured in units of force per unit of surface area. Many techniques have been developed for the measurement of pressure and vacuum. Instruments used to measure and display pressure in an integral unit are called pressure meters or pressure gauges or vacuum gauges.

A pressure switch is a form of switch that closes an electrical contact when a certain set fluid pressure has been reached on its input. The switch may be designed to make contact either on pressure rise or on pressure fall. Pressure switches are widely used in industry to automatically supervise and control systems that use pressurized fluids.

PRESSURE

Pres

sure

Gau

ge &

Rec

orde

r

121

PRESSURE GAUGE & RECORDERUTILITY, SEMI SS, FULLY SS

APPLICATIONSuitable for corrosive, food & beverage, pharmaceutical, cryogenics, pumps, diesel engines & refrigerating plants, chemical & petrochemical industries, conventional & nuclear power plants, environments & gaseous or liquid media that will not obstruct the pressure system, hydro-cleaning machines, presses, engine compressors, turbines.

Dia

l

Type 1 / Type 2

120º

Dia

l

Type 4

Dia

l

Type 3

120ºUtility Type Semi Stainless Steel Type

Fully Stainless Steel Type

SPECIFICATION - TECHNICAL DATA40

0 ... 1.6 Bar to0 ... 0.25 Bar

50

-1 ... 0 Bar to0 ... 1000 Bar

63

-1 ... 0 Bar to0 ... 1000 Bar

100

-1 ... 0 Bar to0 ... 1600 Bar

160

-1 ... 0 Bar to0 ... 1600 Bar

200

-1 ... 0 Bar to0 ... 1600 Bar

250

-1 ... 0 Bar to0 ... 1600 Bar

300

-1 ... 0 Bar to0 ... 1600 Bar

Dial Size (mm)

Measuring Ranges*

Wetted Parts Material

Accuracy(according to EN 837-1) Class 1.6 to Class 1

Bronze / Brass / Stainless Steel 1.4404 (316L) / Stainless Steel or Monel 400

Case Material Black Painted Steel / Stainless Steel (304) / Stainless Steel (316)

Measuring Element Bourdon Tube

Process Connection G 1/8 / G 1/4 / G 3/8 / G 1/2 / 1/8 NPT / 1/4 NPT / 3/8 NPT / 1/2 NPT

Protection Rating IP 65 - IP 67

ATEX II2GDc-IM2c / Lloyd’s RegisterApproval

With damping fluid / For oxygen application / Zero adjustment / With baffel wallAdditional Information

* Note : Other pressure units are available on request

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Pressure Recorder

SPECIFICATION - TECHNICAL DATA (PRESSURE RECORDER)CaseDimensionWeightPensMountingConnectionChartAccuracyChart DriveInkRecordingSystemThreadsCapillaryParts

Cast aluminium, Corrosion resistant backed black enamel case / MS /SS14” x 17” x 5”24 lbs approximately and plus element weightDisposable recording fiber tip recording penFlush or FaceBottom standard10” Circular1% of span rangeStandard 8 days manual or electrical 110 or 220 V 50 cycles rotation 24 hoursRed or blueSingle pen or double penMercury in steel for temperature recorder & Bottom system for pressure recorder1/2” or 3/4” or 1” or other threadsPVC / Copper / Other metal on requestAll parts in list made as per international standard in stainless steel, brass and spring steel

PRESSURE GAUGESAFETY / CONTACT / DIFFERENTIAL / DIAPHRAGM / CAPSULE / ABSOLUTE

Pres

sure

Gau

ge

122

SPECIFICATION - TECHNICAL DATA

Safety With Contact Differential Diaphragm Capsule AbsoluteGauge Type• For corrosivegases and liquids• With or withoutdamping fluid• With or withoutdashpot• Solid front

Oil & gas /Chemical water /Waste waterenergy

Food & beverage,Laboratory &medical, Oil & gas /Chemical water /Waste waterenergy, Transport &logistics, Machinery

Laboratory &medical, Oil & gas /Chemical water /Waste waterenergy



Laboratory &medical, Oil & gas /Chemicalmachinery

• Local indicationof pressure• 1 or 2 setpointsfor regulation oralarm setting• Output signal:4 ... 20mA

• Very low differentialpressure range• Static pressureup to 250 mBar• Safety valve onhigh pressure side• For corrosiveprocess fluids andatmospheres• Low differentialpressure• Static pressureup to 400 Bar

• Welded withblow-out disc, back• For gaseous andliquid, aggressive,high and lowviscosity media• High overpressuresafety

• Low pressuremeasurements• High overpressureprotection• Suitable forcorrosive gases

• Absolute pressuremeasurements forcorrosive processfluids andatmospheres

General Data

Industries

100 / 160 100 / 160 100 / 150 63 / 100 / 160 63 / 100 / 15063 / 100 / 160Nominal Size (mm)

-- Max. 400 Bar - --Static Pressure

IP 65IP 67 IP 65 / 66 IP 65 IP 65IP 33 / IP 44 / IP 65Protection Rating

• ATEX II2GDc-IM2c• Lloyd’s Register

• ATEX II2G Ex ia T4 • ATEX II2GDc-IM2c • ATEX II2GDc-IM2c • ATEX II2GDc-IM2c • ATEX II2GDc-IM2cApproval

Option:• For oxygenapplication• With damping fluid• With dashpot

Option:• PTFE coating• With damping fluid

Option:• PTFE coating• With damping fluid

Option:• With damping fluid• Zero adjustment

• Zero adjustment,integrated, overpre-ssure protectionvalve for short timeoverload of 20 x spanOption:• With baffle wall

Option:• With damping fluid• With baffle fluid

Additional Information

-- - - Max. 25 Bar-Overpressure

Mechanical slidingcontact, magneticspring contact orinductive contact

Mechanical slidingcontact

Mechanical slidingcontact

- - -Contact Type

• Bourdon tube • Bourdon tube• Bellow• Differential cell

• Bourdon tube• Diaphragm*• Piezoresisitve sensor

• Diaphragm* • Capsule • BellowMeasuring Element

• SS 1.4435 (316L)• SS 1.4404 (316L) • SS 1.4404 (316L)• Bronze / Brass

• SS 1.4404 (316L)• Monel 400

• SS 316L• Monel • Hestelloy C276

• Bronze / Brass• SS / FKM


• SS 304• SS 316• Polypropylene /Phenolic

• SS 304• SS 316

• SS 304• SS 316

• SS 304• SS 316

• SS 304• SS 316

• SS 304• SS 316

Case Material

G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT

G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT

G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT

2 x G 1/2 /2 x 1/2 NPT

G 1/2 / 1/2 NPT /Flanges DIN & ANSI /

Clamp / Varient

G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT /Flanges DIN & ANSI**

Process Connection

-1 ... 0 Bar to0 ... 1600 Bar

0 ... 60 mBar to0 ... 1600 Bar

0 ... 10 mBar to0 ... 600 mBar

0 ... 0.1 Bar to0 ... 16 Bar abs

0 ... 600 mBar-1 ... 0 Bar to0 ... 1600 Bar

0 ... 10 mBar to0 ... 250 mBar0 ... 0.1 Bar to

0 ... 25 Bar

Measuring Ranges

Class 1(Acc. to EN 837-1)

Grade 2(Acc. to ASME

B40.100)


Class 1.6(Acc. to EN 837-3)

± 1% (Dry version)

± 1.6%(With damping fluid)


Class 1.6(Acc. to EN 837-3)

for output signal: ±0.5%

± 2%Accuracy

* Refer to Diaphragm seal, ** For Diaphragm seal

Solid FrontType

PhenolicType

Safety With Contact CapsuleDifferential AbsoluteDiaphragm

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Diap

hrag

m S

eal

123

PRESSURE GAUGEDIAPHRAGM SEAL


PP / PVDF Robust & Compact Flush Mounted Low to High PressureDiaphragmSeal Type

• Suitable for very agressivemedia• No metallic part in contactwith media

Oil & gas / Chemical water /Waste water energy,Transport & logistics,Machinery

Oil & gas / Chemical water /Waste water energy,Transport & logistics,Machinery

Oil & gas / Chemical water /Waste water energy,Transport & logistics

Oil & gas / Chemical water /Waste water energy,Machinery

• Applicable for corrosivemedia

• Cleaning ring optional• Coating optional

• For low pressure to veryhigh pressure• Cleaning ring optional• Suitable for corrosive media• High temperature range

General Data

Industries

- - -NACE MR0103, MR0175Approval

Additional Information

0 ... 2.5 Bar to0 ... 10 Bar

0 ... 1 Bar to0 ... 250 Bar

0 ... 25 mBar to0 ... 400 Bar

0 ... 160 Bar to0 ... 1000 Bar0 ... 160 mBar

Measuring Ranges

- - - -Normal Size

G 1/2 G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT

G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT

G 1/2 / G 3/4 / G 1 / G 1-1/2 /G 2 / 1/2 NPT / 3/4 NPT /

1 NPT / 1-1/2 NPT / 2 NPT / EN 1759-1 / EN 1092-1 /

ASME B16.5

Process Connection

----

- - DN 50 ... 1002” ... 4”

Nominal Size

PN 10 ... 100Class 150 ... 2500

-- -Pressure Rating

PP / PVDF Stainless steel - Stainless steel, Uranus B6,Hastelloy B, Hastelloy C,

Tantalum, Monel, PVC, PVDF,PPH, PTFE

Body Material

EPDM / PTFE lining Stainless steel Stainless steel, Uranus B6,Hastelloy B, Hastelloy C,

Tantalum, Monel

Stainless steel, Uranus B6,Hastelloy B, Hastelloy C,

Tantalum

Diaphragm Material

- - -Stainless SteelFlange Material

PP / PVDF Type

Robust & Compact Type

Flush Mounted Type

Low to High Pressure Type

Flanged Type

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




PRESSURE GAUGEDIAPHRAGM SEAL

Diap

hrag

m S

eal

124

Food & beverage, Laboratory & medical, Water /Waste water, Machinery

Oil & gas / Chemicalwater / Waste waterenergy, Transport &logistics

Oil & gas / Chemicalwater / Waste waterenergy, Machinery

Oil & gas / Chemicalenergy

• Many process connec-tion standards available• Cleaning ring optional• Coating optional

- -NACE MR0103,MR0175

3-A


Process Transmitter Tongue HygienicDiaphragmSeal Type

• Pressure, level andflow measurement• Max. 400ºC• Low static pressureto high static pressure

• Longitudinal starshapedseal• Applicable for corrosivemedia• Compact diaphragmseal

• Clamp connection• SMS 1145 (with union nut)• SMS 1145 (threaded socket)• Varivent• Clamp with extended membrane for flush mountingin tanks or pipes• Clamp with extended membrane for flush mounting• DIN 11851 (with union nut)• DIN 11851 (threaded socket)• In line seals for hygienic applications• DIN 32676, ISO 2852, SMS 1146, DIN 11851

General Data

Industries

- - - DN 25, 38, 51, 1”, 1-1/2”, 2”Normal Size

EN 1759-1 / EN 1092-1 /ASME B16.5

EN 1759-1 /ASME B16.5

G 3/4 DIN 3852 /G 1/2 DIN 3852 /

Union nut G 3/4 or G1

-Process Connection

Approval

• Ra < 0.8µm• Option electropolished Ra < 0.4µm

---Additional Information

DN 10 ... 653/8” ... 2-1/2”

DN 15 ... 501/2” ... 2”

- -Nominal Size

PN 10 ... 420Class 150 ... 2500

Class 150 ... 2500 - -Pressure Rating

0 ... 160 mBar to0 ... 420 Bar

0 ... 10 mBar to0 ... 420 Bar

0 ... 2.5 Bar to0 ... 1000 Bar

0 ... 1 Bar to0 ... 40 Bar

Measuring Ranges

Stainless steel,Uranus B6, Hastelloy B,

Hastelloy C, Monel,PVC, PVDF, PPH, PTFE

Stainless steel Stainless steel 1.4435 (316L)-Body Material

Stainless steel,Uranus B6, Hastelloy B,Hastelloy C, Tantalum

Monel

Stainless steel,Hastelloy C

Stainless steel Stainless steel 1.4435 (316L),Hastelloy C

Diaphragm Material

Stainless Steel- - -Body Material

Flanged

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Hygienic TypeTongue Type

Process Transmitter Type

Acce

ssor

ies

125

PRESSURE GAUGEACCESSORIES


Shut Off ValvesPressure Limiter

Overload Protector(Gauge Saver)

Pulsation Dampener CapillarySiphonAccessories

• Separation of gauge ortransmitter from theprocess

Oil & gas / Chemicalwater / Waste waterenergy, Transport &logistics, Machinery


Oil & gas / Chemicalwater / Waste waterenergy

• Protection of pressuregauges and transmittersfrom overpressure

• Protection of pressuregauges and transmittersfrom overpressure

• Protects gauge fromhigh fluid temperatures• Recommendedfor steam

General Data

Industries

400 Bar Max. +400 BarMax. Pressure

-20 ... +250ºC Max. +400ºCProcess Temperature

Brass, Steel,Stainless steel, PTFE

Steel, Stainless steelMaterials

-


Max. 600 Bar

Max. +250ºC

Brass, Steel,Stainless steel

- -

700 Bar

Max. +150ºC

Stainless steel,Viton

-1 ... 400 BarSet Points

• Reduces mediumtemperature• Separates the instru-ment from heat sources• Reduces pulsations


Max. +400 Bar(Depending on

process temperature)

Max. +400ºC(Depending on

process pressure)

Stainless steel

-

Cooling Tower Type

Pressure Limiter Type

Shut Off Valves Type

Pulsation Dampener Type

Capillary Type

Siphon Type

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Acce

ssor

ies

126


Cooling Tower Instrument Valve Flushing Ring 2/3/5Way Manifold

Double Block &Bleed ValveAccessories

Oil & gas / Chemical water /Waste water energy




General Data

Industries






process temperature)420 Bar

Max. Pressure


process pressure)


process pressure)


process pressure)




process pressure)Max. +200ºC

Process Temperature

Stainless steel Stainless steel Carbon steel, Titanium,Hastelloy C, Monel,

AISI 316 SS (standard)

Carbon steel, Titanium,Hastelloy C, Monel,

AISI 316 SS (standard)

Stainless steel,PTFE

Materials

- - - -Set Points

• Protect pressure Instruments,gauges, switches and transmit-ters directly coming in contactwith high temperature processfluids or vapours filled withcondensation fluids.• Reduce process pulsation, actas heat dispenser and generatecooling effect to save instrum-ent from working at dangeroustemperature.

• Wide variety ofinstrument valves like2 way, 3 way, multiport,single block bleed.

• Designed to besandwiched betweenthe process flange &the diaphragm seal.• Material collected infront of diaphragm canbe flushed out throughthe flushing ports.

• Manifold• 2, 3 or 5 ways


-

• Instruments• Monoflange

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


PRESSURE GAUGEACCESSORIES


Instrument Valves

Flushing Ring Type

Three Valve Manifolds

Pulsation Dampener Type(Snubber)

Five Valve Manifolds

Two Valve Manifolds

Monoflange DBB

Instrument DBB

Pres

sure

Sw

itch

127

PRESSURE SWITCH

Heavy DutyPressure Switch

General Duty Pressure SwitchDifferential

Pressure SwitchProcess & Industrial

ApplicationFlame & ExplosionProof Application

SPECIFICATION - HEAVY DUTY PRESSURE SWITCH

FF 4-2 DAHFF 4-4 DAHFF 4-8 DAHFF 4-16 DAHFF 4-32 DAHFF 4-60 PAHFF 4-120 PAHFF 4-250 PAH

0.11 ... 20.22 ... 40.5 ... 81 ... 162 ... 328 ... 60

16 ... 12030 ... 250

0.070.150.30.61.24812

0.110.250.51281624

2024303652100200400

Type Upper Switch PointAdjustable from ... to (Bar)

0.04 ... 1.890.07 ... 3.75

0.2 ... 7.50.4 ... 150.8 ... 304 ... 528 ... 10414 ... 226

Lower Switch PointAdjustable from ... to (Bar)

Smallest Differential at Lower ... Higher End of Range

Max. Operating Pressure(Bar)

APPLICATIONSuitable for air compressors, water pumps, booster pumps, fire-fighting equipment, oil supply equipment, high-pressure cleaning apparatus

FEATURESGeneral Duty Pressure Switch- Adjustable pressure range- Narrow adjustable differential depending on model- Range & differential pointer in units Bar & Psig- Range & differential individually lockable by wire seal- High rated SPDT contacts for all versions- Shatter resistant contacts- Heavy duty, finger-proof terminal blocks- Captive terminal and cover screws- Dual pressostats with two independent SPTD switches- Manual toggle for system checkout & override- Standard pressure connection : 7/16” -20 UNF for 1/4” SAE male flare connection- Low pressure and high pressure versions available with TÜV approval acc. to EN 12263 to meet requirements of DIN 8901 and EN 378- Automatic and manual reset versions- Some versions with convertible auto/manual reset- Locking plate and mounting screws included

Heavy Duty Pressure Switch- Large space for cable mounting- Easy to adjust- Separate screw for upper and lower switching-point setting- Accurate scale- Transparent, UV-resistant cover- Protection class : IP 65- Worldwide approvals- High repeatability of set switch-points

Differential Pressure Switch- Immediate reset (no cooling down period)- Precise timing- Adjustable time delay from 20 to 150 sec (ZU types)- Saperate output signals for operation and alarm- Suitable for supply voltage 24 to 240 VAC / DC- Pressure connection : Flare 7/16“ -20 UNF, 1/4” SAE male

Single Control Dual Control

SPECIFICATION - GENERAL DUTY PRESSURE SWITCH

PS1 - A2RPS1 - A1RPS1 - A3RPS1 - A8RPS1 - A6RPS1 - A4RPS1 - A5RPS1 - A3C*PS1 - A5C*

-0.8 ... 1.5-0.75 ... 3-0.5 ... 7-0.5 ... 84 ... 121 ... 206 ... 31

-0.5 ... 76 ... 31

-1-0.9-0.9-0.90.10.33

-0.93

121625121623362536

Type Upper Switch PointAdjustable from ... to (Bar)

0.2 ... 10.25 ... 20.5 ... 50.5 ... 50.5 ... 71 ... 102 ... 150.5 ... 52 ... 15

Differential PressureAdjustable from ... to (Bar)

Minimum Lower Switch Point(Bar)

Maximum Pressure(Bar)

Note : * Material : Stainless steel bellows

SPECIFICATION - DIFFERENTIAL PRESSURE SWITCH

FD 113 - -

FD 113 ZU 20 ... 1500.3 ... 4.5 0.7

120

FD 113 ZU (A22-057)Copeland™ BrandProducts

- -115 fix 0.63 fix

-0.8 ... 12 25

DifferentialPressureControls Type

Max. DifferentialPressure

(Bar)

Max. ProofPressure

(Bar)

Time Delay Cut OutAdjustable

(Sec.)Factory Setting

(Sec.)Adjusting Range ∆p

(Bar)Factory Setting

(Bar)

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




APPROVED

IECExCoC

with

Tem

pera

ture

Gau

ge

128

GAUGE | ACCESSORIES | SWITCH

A temperature gauge is a device used to indicate the temperature of an item being monitored. Common methods of measuring temperature include bimetallic strip (the bending of which increases with tempera-ture) and the thermocouple which produces an electronic voltage that depends on the temperature.

Temperature switch are generally used in industry for limiting temperature. They monitor the temperature of machinery and equipment and, for example, switch off machinery if it overheats or switch on a fan to cool the equipment.

TEMPERATURE

Tem

pera

ture

Gau

ge &

Rec

orde

r

129

TEMPERATURE GAUGE & RECORDER(BI-METAL)


SPECIFICATION - TECHNICAL DATA50 63 10080 160 200Dial Size (mm)

Stem Length (mm)


Accuracy(according to EN 13190)

Measuring Ranges*

Class 1

Stainless steel (304) / Stainless steel (316) / Stainless steel (316L)

-30 ... 50ºC to 0 ... 650ºC

50 to 1200

Case Material Stainless Steel (304) / Stainless steel (316)

Measuring Element Bi-metal strip coiled

Process Connection G 1/4 / G 3/8 / G 1/2 / 1/8 NPT / 1/4 NPT / 3/8 NPT / 1/2 NPT


ATEX II2GDcApproval

With damping fluid / Zero adjustmentAdditional Information

* Note : Other temperature units are available on request

Back Entry Type

Dia

l

Adjustment Screw

Every Angle Type

app. 135º

Dia

l

Bottom Entry Type

Dia

l

Dial

Every Angle Type

Back Entry Type

Bottom Entry Type

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Temperature Recorder

SPECIFICATION - TECHNICAL DATA (TEMPERATURE RECORDER)CaseDimensionWeightPensMountingConnectionChartAccuracyChart DriveInkRecordingSystemThreadsCapillaryParts

Cast aluminium, Corrosion resistant backed black enamel case / MS /SS14” x 17” x 5”24 lbs approximately and plus element weightDisposable recording fiber tip recording penFlush or FaceBottom standard10” Circular1% of span rangeStandard 8 days manual or electrical 110 or 220 V 50 cycles rotation 24 hoursRed or blueSingle pen or double penMercury in steel for temperature recorder & Bottom system for pressure recorder1/2” or 3/4” or 1” or other threadsPVC / Copper / Other metal on requestAll parts in list made as per international standard in stainless steel, brass and spring steel

TEMPERATURE GAUGE(GAS FILLED)

Tem

pera

ture

Gau

ge

130


SPECIFICATION - TECHNICAL DATA100 125 200150 250 200Dial Size (mm)

Stem Length (mm)



Measuring Ranges*

Class 1

Stainless steel (304) / Stainless steel (316) / Stainless steel (316L)

-40 ... 60ºC to 0 ... 650ºC

50 to 600

Capillary Length (m) 1 /3 / 7 / 10 / 15 / Other length are available on request

Case Material Stainless Steel (304) / Stainless steel (316)

Measuring Element Inert gas filled expansion system

Process Connection G 1/4 / G 3/8 / G 1/2 / 1/8 NPT / 1/4 NPT / 3/8 NPT / 1/2 NPT


ATEX II2GDcApproval

With damping fluid / Zero adjustment / Electrical contactsAdditional Information


Temperature Gauge Type 1 Temperature Gauge Type 2

Optional : With Electric Contact

Dia

l

Dia

l

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Tem

pera

ture

Gau

ge

131

TEMPERATURE GAUGE(VARIOUS APPLICATION)


Bi-metalTemperatureGauge Type

• HVAC applications• Conical immersion tubefor good heat transfer• Zero adjustment• All stainless steelthermometer• For corrosive applica-tions

HVAC, Oil & gas /Chemical water /Waste water energy


HVAC HVACLaboratory & medical,Energy, Machinery

• Heavy industry version• Oil filling available asoption

• Clamp-on thermometer• For insulated pipesup to Ø 2”• Insulating materialthickness 30 ... 110mm

• Industrial applications• Small size• All stainless steeldesign

General Data

Industries

- - - - -Contacts

• For airducts in ventil-ation systems• Rear flange for wallmounting• Zero adjustment

-70 ... +600ºC -70 ... +600ºC -20 ... +160ºC -30 ... +500ºC -30 ... +80ºCMeasuring Ranges

- - - - -Capillary

80 / 100 / 130 160 100 / 130 80 / 100 40 / 63 100Nominal Size

St. steel 1.4301 (304) St. steel 1.4301 (304) St. steel 1.4301 (304) St. steel 1.4301 (304) St. steel 1.4301 (304)Case Material

Bi-metal Bi-metal Bi-metal Bi-metal Bi-metalSensing Element

Class 1 Class 1 Class 1 Class 1Class 1 (≤ 250ºC)Class 2 (> 250ºC)


St. steel 1.4571 (316Ti) St. steel 1.4571 (316Ti) St. steel 1.4571 (316Ti) Cu-alloyCu-alloySt. steel 1.4571 (316Ti)

ImmersionTube Material

Center back every angle Center back Center back Center backBottom, Center back,Center back every angle

Immersion TubeOutlet

6, 8 4 8-Conical6, 8

60 ... 1000 60 ... 400 165-60 ... 1000

Immersion TubeDiameter (mm)

ATEX Ex II 2 GDcATEX Ex II 2 GDc - --Approval

Immersion TubeLength (mm)

IP 67 IP 68 IP 50 IP 50IP 52Protection Rating

Bi-metalClamp-on Type

Bi-metalHVAC Application Type

Bi-metalAll Stainless Steel Type

Bi-metalHeavy Duty Type

Bi-metalIndustrial Application Type

Bi-metalAirducts in Ventilation

System Type

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




TEMPERATURE GAUGE(VARIOUS APPLICATION)

Tem

pera

ture

Gau

ge

132


Gas Filled Plunger / CapillaryTemperatureGauge Type

• Direct measurement industrialthermometer• Liquid filling as option• Zero adjustment

Oil & gas / Chemical water /Waste water energy, Machinery




• Remote measurement indus-trial thermometer• Liquid filling as option• Zero adjustment

• Direct reading industrialthermometer• With contacts• Liquid filling as option

• Remote measurement indus-trial thermometer• With contacts• Liquid filling as option

General Data

Industries

Contacts-

1 or 2 set pointsSliding, Magnetic spring or

inductive contacts

1 or 2 set pointsSliding, Magnetic spring or

inductive contacts

-200 ... +800ºC -200 ... +800ºC -200 ... +800ºC -200 ... +800ºCMeasuring Ranges

- 0.5 to 30m 0.5 to 30m-Capillary

63 / 80 / 100 / 160 / 250 63 / 80 / 100 / 160 / 250 100 / 160 100 / 160Nominal Size

St. steel 1.4301 (AISI 304)

Gas filled plunger

IP 65

ATEX Ex II 2 GDc ATEX Ex II 2 GDc

IP 65 IP 65 IP 65

Gas filled plungerGas filled plunger and capillary Gas filled plunger and capillary

St. steel 1.4301 (AISI 304) St. steel 1.4301 (AISI 304) St. steel 1.4301 (AISI 304)Case & Sleeve Material

Sensing Element

Class 1 Class 1 Class 1 Class 1Accuracy(according to EN 13190)

St. steel 1.4541 (321) St. steel 1.4541 (321) St. steel 1.4541 (321) St. steel 1.4541 (321)ImmersionTube Material

- - - -Immersion TubeOutlet

6, 8, 11, 14 6, 8, 11, 14 6, 8, 11, 14 6, 8, 11, 14Immersion TubeDiameter (mm)

Approval ATEX Ex ia IIC T4 GbEx ia IIIC T135ºC ... T85ºC Db

ATEX Ex ia IIC T4 GbEx ia IIIC T135ºC ... T85ºC Db

100 ... 1000 100 ... 1000 100 ... 1000 100 ... 1000Immersion TubeLength (mm)

Protection Rating

Gas Filled PlungerDirect Measurement

Industrial Type

Gas Filled PlungerDirect ReadingIndustrial Type

Gas Filled CapillaryIndustrial Type

Gas Filled CapillaryRemote Measurement

Industrial Type

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Tem

pera

ture

Gau

ge

133

TEMPERATURE GAUGE(INDUSTRIAL V-LINE)


SPECIFICATION - TECHNICAL DATA200 x 36 150 x 36 110 x 30 225 x 60Casing - A x B (mm)

Measuring Ranges

Scale* Celsius (ºC) / Celsius + Fahrenheit (ºC + ºF)

Immersion Tube Length (mm) 40 / 63 / 100 / 160 / 250 / 400

-60 +40ºC / -30 +50ºC / 0 +60ºC / 0 +100ºC / 0 +120ºC / 0 +160ºC /0 +200ºC / 0 +250ºC / 0 +300ºC / 0 +400ºC / 0 +500ºC / 0 +600ºC

Column (Filling) Alcohol (up to 250ºC)Mercury (+250ºC)

Immersion Tube Material Brass / Stainless steel (304) / Stainless steel (316)

Connection Thread G 1/2 / G 3/4 / M20 / M27


Angle 90º Type

A

G 1/2A / M20x1.5G 3/4A / M27x2

Ø10

SW27SW32

Angle 135º Type

AG 1/2A / M20x1.5G 3/4A / M27x2

Ø10

SW27SW32

Straight Type

A

B

Ø10

G 1/2A / M20x1.5G 3/4A / M27x2

SW27SW32

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




TEMPERATURE GAUGE(ACCESSORIES)

Acce

ssor

ies

134


Threaded Process Welded Process Flanged ProcessAccessories

General Data

Water / Waste waterMachineryHVAC

Water / Waste waterMachineryHVAC

Oil & gas / Chemical water /Waste water energy

Industries

Max. 400 Bar(Depending on


Max. 250 Bar Max. 250 BarMax. Pressure

50 ... 1000 50 ... 1000 100 ... 1000Length (mm)

Max. 650ºC Max. 650ºC Max. 600ºC(Depending on

process pressure)

Process Temperature

BrassSteel

Stainless steel

SteelStainless steel

Stainless steelMaterials

• HVAC and industrial applications• Fitting all TBx and TSx• Threaded process connection

• HVAC and industrial applications• Fitting all TBx and TSx• Welded process connection

• Process applications• DIN / ISO / ANSI / Flanges• Threaded connections (NPT or G)

4, 6, 8 6, 8 7 to 18For ImmersionTube Ø (mm)

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Bar Stock Type

BrassType

Sanitary Type

Welded Process Type

Flange Process Type

Threaded Process Type


Tem

pera

ture

Sw

itch

135

TEMPERATURE SWITCH

APPLICATIONSuitable for power generation safety equipment

General Duty Explosion ProofTemperature Switch TypeSPECIFICATION - TECHNICAL DATA

-46 ... 0ºC to 200 ... 270ºC -46 ... 0ºC to 200 ... 270ºCTemperature Range

Temperature

Scale Internal. accuracy on reading ± 5% F.S.

Repeatability ± 1% F.S. / Constant temperature cycle

Protection Ring IP 66 (EN 60529)

Process Connection Stainless steel 1.4404 (316L)

Bulb Stainless steel 1.4435 / 1.4404 (316L) Stainless steel 1.4404 (316L)

Capillary RTA : Copper alloy / RTN : Stainless steel 1.4404 (316L)Capillary without protection / with Stainless steel protection / with PVC coating

Electrical Connection Terminal block with plastic cable glandfor Ø 7 to 10.5mm

Terminal block with metallic cable glandfor Ø 7 to 12mm standard

CE Conformity Low voltage directive 2014/35/EU Low voltage directive 2014/35/EUATEX Directive 2014/34/EU

Ground Connection Via internal terminal block

Electrical Function 1/2 - SPDT - Std. / Hermetically / Ultra sensitive / Gold contact switch

Adjustment 2 external adjustment screws on top of the case for set point and dead band

Case -Black zamak

Mounting 3 back lugs for wall mountingWall mounting bracket

Process : -46 ... +270ºC / Ambient : -30 ... +55ºC / Storaget : -40 ... +55ºC

Cover / Housing Zamak blue paintedCaptive stainless steel screws

Type RA80, Explosion proof, FlameproofAluminium epoxy painted

Captive stainless steel screws

Options • Customer specific set point adjustment • Mounting on 2” pipe• Stainless steel tag plate and wire• Lead seal of the adjustment screws• Nuclear cleanliness (RTN only)• Electrical connection : Stainless steel connector (Souriau)• Mobile plug for stainless steel connector (Souriau)

Code SETPCode 0407Code 9941Code 8990Code 0838Code 2298

Code 2249

Approval

CertificateLCIE 03 ATEX 6231X (Type RA80), IECEx LCIE 15.0061X

Classification, II 2 G D,

Ex d IIC T6 or T5 GB, Ex tb IIIC IIC T8 ºC or T95 ºC DbTº ambient

-20 ºC to +60 ºC (T6 or T8 ºC) or-20 ºC to +70 ºC (T5 or T95 ºC)

-

• Customer specific set point adjustment • Mounting on 2” pipe• Stainless steel tag plate and wire• Lead seal of the adjustment screws• Nuclear cleanliness (RTN only)

Code SETPCode 0407Code 9941Code 8990Code 0838

General Duty Temperature Switch

Main Features- Excellent repeatability- Dead band adjustment for regulation- Fix dead band for control and alarm- Capillary 1 to 20 meters

Explosion Proof Temperature Switch

Main Features- Excellent repeatability- Dead band adjustment for regulation- Fix dead band for control and alarm- Explosion proof hazardous areas 1, 2, 21, 22

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Othe

rs

136

TANK PROTECTION DEVICE | FOOT VALVE | KNIFE GATE VALVE |LINE VALVE & FITTING | DUCTILE IRON VALVE | BRONZE VALVE | MARINE VALVE | HVAC / FIRE FIGHTING / PLUMBING / WATER WORKS

Tank Protection DeviceThe filling and emptying cycles of tanks and vessels causes change to the liquid volume and vapour space and this together with fluctuating operating temperatures and pressures, results in the need for pressure protection equipment. Situations where a tank or vessel may be vulnerable to engulfment by fire could result in the need for large volumes of vapour to be rapidly vented in order to protect the tank and its environment. Safety devices, such as high level alarms or control systems, can malfunction, leading to catastrophic failure of the tank. This can result in critical injuries, loss of product and severe environmental damage. Accordingly, fail-safe devices, such as Pressure/Vacuum relief valve, Emergency Relief Vent, and/or other venting relief devices such as bursting discs should be fitted in addition to flame arrester where these may be required.

Foot ValveA foot valve is a type of check valve that is typically installed at a pump or at the bottom of a pipe line (hence the name). Foot valve act like ball check valve, but have an open end with a shield or screen over it to block debris from entering the line.

Knife Gate Valve Knife gate valve is used to slice through sludge or sewerage and a gate is used fro normal positive shut off. It is a get valve design that is distinguished from the standard design by the use of a simple metal plate for the gate and the absence of a bonnet; also called a slide valve. Knife gate valve is a uni-directional or bi-directional valve designed for general industrial service applications. Knife gate valve used for pressure tight isolation of solid-liquid mixes in water and waste water treatment plants and pumping stations, paper and pulp plants, power plants and mining industry.

Lined Valve & Fitting/ Ductile Iron Valves/ Bronze Valve/ Marine Valve/ HVAC/ Fire Fighting/ Plumbing/ Water WorksVarious other valves & fittings for all Industries and applications are also available with international and local approvals & certifications.

OTHERS

Tank

, Saf

ety

& P

rote

ctio

n De

vice

137

Pressure & Vacuum Relief Valve (Breather Valve)Direct acting pressure/vacuum relief valves (also known as breather valves, conservation vents, or safety vents) are low pressure devices specifically designed to protect tanks, process systems and equipment from excessive pressure and vacuum.

As well as providing the primary layer of protection for tanks and process systems, pressure/vacuum valves also minimize emission losses of gases or vapors, thus protecting the environment and providing significant financial savings.

The range includes pressure only, vacuum only and combined pressure/vacuum valves, all available with flanged outlets or vented to atmosphers.

Emergency Relief Vent & Access MainwaysNon-sparking emergency relief vents permit access to low pressure storage tanks whilst providing emergency venting capacity in the event of fire. These vents are used extensively on bulk storage tanks, including floating roof tanks.

Size range from 10” (250mm) to 24” (600mm). Typical applica-tions include: bulk storage tanks, low pressure gas pipeline systems, digesters and gas holders.

Flame ArresterFlame arresters are fitted to the opening of an enclosure or to the connecting pipework of a system of enclosures and whose intended function is to allow flow but prevent transmission of a flame. Whenever a flammable gas or vapour is mixed with air/oxygen, there is the potential for an explosion in case of an accidental ignition. It is commonly used in fuel storage tank vents, fuel gas pipeline, burner inlet line, exhaust systems, vapour recovery systems, process pipelines, etc.

Type of flame arresters1. End-of-line deflagration arresters2. In-line deflagration arresters3. in-line detonation arresters

DEVICESINSTALL

ILLUSTRATION

DEVICESINSTALL

ILLUSTRATION1

2

3

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Tank

, Saf

ety

& P

rote

ctio

n De

vice

138

TANK, SAFETY & PROTECTION DEVICE

1. Pressure & Vacuum Relief Valve (Breather Valve)2. Flame Arrester3. Emergency Relief Vent & Access Mainways4. Gauge Hatch Cover Pressure Relief5. Inlet Gas Blanketing Valve6. Pilot Operated P/V Valve

Vapor

Liquid

Gauge Hatch CoverThe sampling and gauging hatch Cover, is designed, manufactured and tested according to the KSPC standard code. It is made to take the fluid samples from the storage tank, to measure the temperature, and to take test of the stored fluids

Rupture DiscSituations that demand a Rupture Disc• In case there is any concern that there can be an abrupt rise in pressure that cannot be endured by a spring type safety valve.

• In case there is any concern that fixtures generated by the operation state may damage the operation function of other safety materials owing to excessive pressure.

• In case the leakage of oil reserved in a tank from a safety device is not permitted during an operation.

• In case there is a need to have a protective device in preparation for a container and pipe that reserves or produces oil of a strong corrosive nature.

• In case of handling or reserving materials that are likely to undergo a synthetic reaction.

• In case there is a possibility that an excessively high or low temperature in the operational environment might inhibit the operation of a safety valve.

Tank Blanketing ValveTank Blanketing valves offer complete protection to the storage tank product against contamination and to the storage tank itself against rupture or damage. This type of valve is mainly used in the chemical, bulk storage and pharmaceutical industries to reduce emissions and lower the cost of production loss.

In addition to preventing outside air and moisture from entering the storage vessel, a blanket gas pressure reduces the evaporation of the stored product to a negligible amount.

Pilot Operated P/V ValveThe pilot operated pressure side which permits tank operating pressures closer to the maximum allowable operating pressure. This provides a more positive control over vapor generation inherent in fluids with higher vapor pressures. The vacuum side of the vent is weight loaded and allows intake of air when necessary to remain within the vacuum design rating of the tank.

4

5

6

ALUMINIUM / CARBON STEEL / STAINLESS STEEL

Foot

Val

ve

139

CAST IRON / STAINLESS STEELFOOT VALVE

SPECIFICATIONEnd Connection Flanged end to DIN 2526 PN16Pressure Rating PN16Working Temperature Up to 90ºCTest Pressure (Hydrostatic) Body - 24 Bar Seat - 17.6 Bar

APPLICATIONSuitable for industrial cold and hot water, neutral fluids.

1

2

6

4

5

3

H

ØDN

ØDp

ØDz

ØD

ØDo

Ødoxn

f

g

Unit : mm

40506580

100125150200250300

170180200240270310360440520570

DIMENSIONSSize (DN) D

150165185200220250285340395445

Dz8499

118132156184211266319370

Dp110125145160180210240295350400

Do18202022222424262828

g3333333334

f19191919191923232323

do444888881212

n155175215265315335415500625785

H8.59.512.518.026.032.543.074.0107.0150.0

Weight (Kg)

* Note : Mesh = Ø 8mm

Parts Fig. 935 - Cast Iron Fig. 935 - Stainless Steel

EN-GJL-250

EPDMStainless steel 1.4301

Stainless steel 1.4031 / 1.4408

PTFEStainless steel 1.4408

BodyBonnetDiscGasketScreen

1234 / 56

MATERIAL

* Note : Screen bottom without holes - DIN 3259

R

FIG 935

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




CAST IRON / DUCTILE IRON / STAINLESS STEELKNIFE GATE VALVE

Knife

Gat

e Va

lve

140

SPECIFICATIONDesign Standard MSS SP-81Flange Standard DIN PN10, PN16, 150LB, JIS 10K, TABLE E/DFace to Face MSS SP-81Testing Standard API-598


* Note : Electric, Pneumatic, Hydraulic, Sprocket, Electro-hydraulic, gear are available on request

Parts MaterialMalleable SteelZChSnSb 10-6Q235SS201 / SS3042Cr13 / SS304SS201 / SS304PTFESS201 / SS304 / SS316Q235 / SS304 / SS316EPDM / PTFE / MetalGGG40 / WCB / CF8 / CF8M / CF3M / F53 / F55GGG40 / WCB / CF8 / CF8M / CF3M / F53 / F55Brass

Hand Wheel*BearingYokeBoltStemBolt & NutPackingGate DiscMetal RingSeatBodyGland PackingStem Nut

12345678910111213

MATERIAL

Unit : mm

506580

100125150200250300350400450

484851515757707076768989

DIMENSIONSSize (DN) A

130150176192221225283350402454500564

B112117117127127131141151151160175190

C115115127140160175205245295335392435

D158172190210235270320390443494552585

E475353606565656565707680

F180180220240240280300340340400450530

ØG32034037041046051059070080389910201100

H

1

2

3

4

5

13

12

8

710

6

9

11

HD

EF

A

DN

B

ØG

C

Handwheel PneumaticCylinder

Electric Electric-hydraulic

ChainWheel

Gear Box Lever

Options:

Wafer Type Lugged Type Round (Flanged)Type

R

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Line

& D

uctil

e Iro

n Va

lve

141

LINE VALVE & FITTING

DUCTILE IRON VALVE

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


DUCTILE IRON LIFT CHECK VALVE

DUCTILE IRON GLOBE VALVE

Flanged End to10K DrilledDisc : SUS410/ PTFE+15%GFBody : FCDSize : 1/2"~2"

Flanged End to10K DrilledDisc : SUS410 / PTFE+15%GFBody : FCDSize : 2-1/2"~6"

Flanged End to20K DrilledDisc : SUS410 / PTFE+15%GFBody : FCDSize : 1/2"~2"

Flanged End toJIS 20K DrilledDisc : SUS410Body : FCDSize : 1/2"~2"

Flanged End toJIS 10K DrilledDisc : SUS410Body : FCDSize : 1/2"~2" Screwed End 20K

Disc : SUS410Body : FCDSize : 1/2"~2"

Screwed End 16KDisc : SUS410Body : FCDSize : 1/2"~2"

Screwed End 20KDisc : SUS410/ PTFE+15%GFBody : FCDSize : 3/8"~2"

Screwed End 16KDisc : SUS410/ PTFE+15%GFBody : FCDSize : 1/2"~2"

DUCTILEIRON VALVE

LINE VALVE

FITTING

Butterfly Valve

Butterfly Valve

Safety Valve

Check Valve

Sight Glass

Diaphragm Valve

LINE VALVE&

FITTING

Ball ValvePlug Valve



BRONZE VALVE

Bron

ze &

Mar

ine

Valv

e

142

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



MARINE VALVE

CAST IRON / DUCTILE IRON / CARBON STEEL / STAIN

LESS

STE

EL

BRONZE

BRONZEVALVE

MARINEVALVE

JIS-DIN STD

Quick ActionGate Valve

Quick OpeningGlobe Valve

Hose Valve

Globe ValveAngle - Union Bonnet

Self-ClosingDrain Valve U Type

Fire ValveStraight -

Yoke Bonnet

Foot Valve

Globe ValveStraight -

Bolted Bonnet

Overboard ValveStraight / Angle Type

Self Closing ValveStraight Type

Mud Box(Basket Strainer)

Straight Type withQuick Release Cover

Gate Valve - No Rising / Rising StemMaterialsBody, Bonnet and Wedge disc : BronzeStem : BrassPacking : PTFESize Range : 1/2” to 6”Class : 125/200 (PN16) 150/300/600 (PN20/25/50)

Production Standard MSS SP-80

Gate Valve - No Rising StemMaterialsBody, Bonnet and Wedge disc : BronzeStem : BrassPacking : PTFESize Range : 1/2” to 8”Class : 125/200 (PN16) 150/300/600 (PN20/25/50)


Lift / Swing / Vertical Lift Check ValveMaterialsBody, Bonnet and Disc : BronzeSize Range : 1/2” to 4”Threaded ends BSP or NPTClass : 125/200 (PN16), 150/300 (PN20), 200/400 (PN25), 300/600 (PN50)


Globe ValveMaterialsBody, Bonnet and Disc : BronzeStem : BrassPacking : PTFESize Range : 1/2” to 4”Threaded ends BSP or NPTClass : 125/200 (PN16), 150/300 (PN20), 200/400 (PN25), 300/600 (PN50)Option : Metallic disc PTFE Renewable disc


Globe Valve / Angle ValveMaterialsBody, Metallic disc and Bonnet : BronzeStem : BrassPacking : PTFESize Range : 1/2” to 4”Flanged endsClass : 150/225 (PN20)Option : Screwed in bonnet Stop check type disc


Ther

mop

last

iv &

San

itary

Val

ve

143

THERMOPLASTICVALVE & FITTING

Pipes & Fittings

SANITARY VALVE & FITTING

THERMOPLASTICVALVE & FITTING

SANITARYVALVE &FITTING

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Butterfly Valve

Tank Equipment

Food GradeValve

Manway and Pump

FilterationEquipment

Fitting and Accessories

Diaphragm Valve

Actauted Ball ValveUnion Ball Valve

Strainers

Check Valve

Actuated Butterfly Valve

MATERIAL - CPVC / UPVC (Type I, Grade I, NFS approved) / PVC / PVDF / PP, PP Fiberglass / ABS / EPDM, FPM, NBR

APPLICATION - Industrial production / Chemical production / Water treatment / Irrigation / Fish cultivation / Pool and spa / General plumbing

HVAC / FIRE FIGHTING /PLUMBING / WATERWORKS

HVAC

/ Fi

re F

ight

ing

/ Plu

mbi

ng /

Wat

erw

orks

144

Float Valve

WATERWORKS

Angle Style WaterHammer Arrester

Full Open SilenceCheck Valve

Piston PressureReducing Valve

Pump ControlValve

Pump ControlValve

“I” Style WaterHammer Arrester

“L” Style WaterHammer Arrester

PLUMBING

FIRE FIGHTING

HVAC

Balancing ValveControl Valve

Three-Port Control ValveDifferential Pressure Controller

Deluge Valve

Swing Check Valve Y-Type Strainer System Equipment & Valve

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.


Gate ValveButterfly Valve Pressure Reducing Valve


Flan

ges

| Pip

es |

Fitti

ngs

145

Distributor for pipe, flanges, and fittings for industries ranging from Oil & Gas to Construction and Mechanical. Our wide range of products include welded pipes in stainless steel and carbon, high pressure tube fittings, industrial pipe flanges and much more. All products we supply meet industrial standards such as ASTM, ASME, API, UNS, SB, DIN and JIS to ensure that we can serve every customer’s project standards and requirements.

In addition to our full line of steel pipes, fittings, and flanges, we offer a wide range of services to tailor products to your specifications. Our services include threading, fabricating, & coating.

FLANGES | PIPES | FITTINGS

Flan

ges

| Pip

es |

Fitti

ngs

146

FLANGES / PIPES / FITTINGSAND ACCESSORIES

FLANGESSlip-on, Weld neck, Blind type, Socket weld, Threaded type, Lap joint type & etc.

Size Range 1/2” to 60” (15mm to 1500mm)Material Forged steel A105N, Carbon steel, Stainless steel, Mild steel and etc.StandardsANSI B16.5 Class150, Class 300, Class 600 and etc.DIN PN16, PN40JIS 10K, 20KBS 10 Table “E”, “H”, “K” and etc.

Country of Origin Japan, USA, Korea, China and etc.

FITTINGSANSI B16.9, ASTM A234WPB and ASTM A420WLP 6

Size Range 1/2” to 48” (15mm to 1200mm)Material Carbon steel, Stainless steel, Mild steel and etc.Wall Thickness Sch 10 - Sch 160, xs,xxs & etc.

Type of Fitting AvailableElbow (90º & 45º) UnionCon Reducer & Eccentric Reducer CouplingEqual Tee & Reducing Tee WeldoletEnd Cap ThreadoletNipple Nipoletand etc.

Country of Origin Japan, USA, Korea, China and etc.

SEAMLESS & WELDED PIPECARBON STEEL / STAINLESS STEEL / MILD STEELCarbon Steel PipesAPI 5L Gr.b, A106B, SA 106, X42, X52, X60 & etc.Size Range 3/8” to 48” (10mm to 1200mm)Wall Thickness Sch 10 - Sch 160, xs,xxs & etc.

Stainless Steel Pipes304/304L, 316/316LSize Range 1/2” to 24” (15mm to 600mm)Wall Thickness Sch 10 - Sch 160, xs,xxs & etc.

Mild Steel Pipes304/304L, 316/316LSize Range 1/2” to 16” (15mm to 400mm)Wall Thickness Light (Class A), Medium (Class B), Heavy (Class C)

Country of Origin Japan, Europe, USA, Korea, China, South Africa, Romania, Brazil, Argentina and etc.

ACCESSORIES

Stud Bolt

Ring GasketInsulating Kits

Hoses & CouplingsSpiral Wound Gasket

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Tech

nica

l Dat

a

147

CORROSION RESISTANCETABLE

-FUFUFUGUEGGGEGUFEGUUUGGF--UUGFFEGGFUFFUFUGFFGGE-GUUGGUUFFGU

UFFFUFUGUEFFFEGUFFGUUUUUUUUUUFFFUFUUUUUUUUUUUUGUUUU-UUUFFFUU

EEGEGGUEGEFEEEGEEGEGEGGFGGGEGGGGGGGGEGFGUGGGGGEEGFGGGEEEEEFE

EEGEGGUEGEGEEEEEEGEGEEGGEEGEGGGEGGGGEGGGGEEEEEEEEUEEEEEEEEFE

GGFFUFUEFEFGGUEE-GE-UU--GGFEUUGFGEGGGGFUUGUFGUGFFFGEGEUEEGUG

--UE-E-U-UEEEEUEUUU-UUUUG-UUF---EGU-EEE-GGEEEE-G-GU-UUEEEEUE

EEEEUUUEFEEGEEUEEUEEUUUUUEEUEEEEFE-GGE-UUGGEE-UGUUEUUGGGGUEE

EEEEGUFE-EEEEEEEEGE-EFGEG-EEEEEEE-EGEUEEUE-EEEEG-EE-EEE---EE

--UEUUUU-UEGGEUEUUU-UUUUU-UUF---E--F--E-UUGGEE-U-UUGUUG-E-UE

GLUCOSEGLYCERINE / GLYCEROLHEPTANEHYDROGENHYDROGEN PEROXIDE 90%HYDROGEN SULFIDEIODINE SOLUTIONKEROSENELACTIC ACID 5%LUBRUCATING OILMAGNESIUM CHLORIDE 4%MAGNESIUM HYDROXIDEMAGNESIUM SULPHATEMERCURYMETHYL CHLORIDEMILKMINERAL OILNAPTHALENENATURAL GASNICKEL CHLORIDENITRIC ACID < 40% 20ºCNITRIC ACID > 40% 20ºCNITROBENZENEOLEUMOXALIC ACIDPALMITIC ACIDPETROLEUMPHENOLPHOSPHORIC ACID 5%POTASSIUM CYANIDEPOTASSIUM HYDROXIDE 5%POTASSIUM NITRATEPOTASSIUM SULFITEPROPANERESINSSEA WATER 20ºCSODIUM ACETATE 5%SODIUM CHLORIDE 30%SODIUM FLUORIDESODIUM HYDROXIDE 50%SODIUM HYPOCHLORITE 5%SODIUM NITRATESODIUM PEROXIDESODIUM PHOSPHATE 5%SODIUM SILICATESODIUM SULFITDE 70%STEAM 150ºCSTERARIC ACID 90% 90ºCSULPHUR DIOXIDESULPHUROUS ACID 80%TARTARIC ACID 65ºCTRICHLOROETHYLENETURPEMTINEWATER - DEMINERALIZEDWATER - DISTILLEDWATER - FRESHWATER - SEWAGEXYLENE, XYLOLZINC CHLORDE 5% 70ºCZINC SULPHATE 25% 80ºC

Carb

on S

teel

Metal Elastomer

Cast

Iron

AISI

304

AISI

316

Bron

ze

EPDM

NBR

Vito

n

Nat

ural

Rub

ber

ChemicalAgents

ChemicalAgents

Carb

on S

teel

Metal Elastomer

Cast

Iron

AISI

304

AISI

316

Bron

ze

EPDM

NBR

Vito

n

Nat

ural

Rub

ber

ACETALDIHYDEACETIC ACID 50% 50ºCACETONEACETYLENEAIRALCOHOL - BUTYLALCOHOL - ETHYLALCOHOL - METHYLALUMINUM CHLORIDE 10%ALUMINUM FLUORIDEALUMINUM HYDROXIDEALUMINUM SULPHATEAMINESAMMONIA (ANHYDROUS)AMMONIUM HYDROXIDEAMMONIUM NITRATE 5%AMMONIUM PHOSPHATEAMMONIUM SULPHATEAMYL ACETATEANILINE 90% 20ºCASPHALTBARIUM CARBONATE 15ºCBARIUM CHLORIDEBARIUM HYDROXIDEBARIUM SULPHATEBARIUM SULPHIDEBEER SUGAR SOLUTIONBENZENE (BENZOL) 20ºCBENZOIC ACID 5%BORIC ACID 5% 90ºCBROMINE - DRYBROMINE - WETBUTADIENEBUTANE - BUTYLEAECALCIUM CARBONATECALCIUM CHLORIDECALCIUM HYDROXIDE 50%CALCIUM SULPHATECARBON DIOXIDE - WETCARBON TETRACHLORIDECARBONIC ACIDCHLORINE GAS - DRY 20ºCCHLOROBENZENE - DRYCHROMIN ACID 5% 20ºCCOPPER SULPHATEDIESEL FUELETHERSETHYL ACETATEETHYL CHLORIDE 5%ETHYL GLYCOLETHYLENE OXIDEFATTY ACIDFERRIC NITRATEFERRIC SULPHATE 5%FERROUS SULPHATEFORMALDEHYDE 20ºCFORMIC ACID 5% 65ºCFRUIT JUICESFUEL OILGASOLINE

UUEEEGGFUUUUGGUUFFFFEGFFFFGGUUUUFGFFFFFFUGFUUEGGGGGUUUUUUUGE

EUGGEFUUUUUUUFUFUUFFEUUFFFUUUUUUFGFFFFFUUUFUFGUFFGGUUUFUUUFU

EEEEEEEEUGGFEGGGGGGGEEGGGGEEEGUUGGEFEEEGGGEGGEEGEGGGGGEFFEEE

EEEEEEEEFGGGEEEEGGEEEEGEEEEEEEUUEEEGEEEGGGEGEEEGEEEEEGEGEEEE

UFEEEEGEUUUUUUUUUUEFEGGUFFGGUFUUUEFGUEGFUFFUUGGFGGG--UUFGGGG

GUGGE-EEE----EE-EE-G-EE-E--U-EUU-UEEEEGU-UUUEUUGEEUUG-GEUGUU

UUUUEFGGEGGEFGUEEEUUUEEEEEEUFEUUGGEEEEGUEUUUEEUUEEUEFEEGUGFE

-UUU--GUEGG--UG--EFGE-E-E--G--GGGGEEEEEE-EGEEE-UEEU--EGUU-EE

FUUUE-GGE-----U-G-UUU-EUE--U--UU-UEGEEGU-UUUG-UUFGU---G-U-UU

E : Excellent | G : Good | F : Fair | U : Unsatisfactory | - : No data

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Tech

nica

l Dat

a

148

PRESSURE - TEMPERATUREHYDROSTATIC TEST PRESSURE

ACCORDING TO ANSI B16.34Service

Temperature Class 150 / PN 20 Class 300 / PN 50 Class 600 / PN 100 Class 600 / PN 100

Shell Test 450 PSIG 425 PSIG 1125 PSIG 1100 PSIG 2175 PSIG 3250 PSIG3350 PSIG2225 PSIGFluidGas

325 PSIG80 PSIG 80 PSIG 80 PSIG 80 PSIG

825 PSIG 800 PSIG 1600 PSIG 2400 PSIG2450 PSIG1650 PSIG

ºF-20 to100

122212302392482572622707752797842887932

ºC-29 to38

50100150200250300350375400425450475500

WCB2842782572292031751481221079481685441

WCB741726673655632605561537529500418290196128

WCB1480145313461312127012091124107210571001834581383255

WCB22212178201719681907181516851608158615011251871589383

CF8M2842782572292031751481221079481685441

CF8M719697612558518484458441431422416407397389

CF8M13401396122411171034969918882861844831815793779

CF8M21592094183616751552145313761324129212661247122111901167

WC62902782572292031751481221079481685441

WC6750741708673660645615583563531509490460403

WC614991483141413441320134412311167112510611081980918806

WC622492224212120171978193418461750168815921527147013781209

WC92902782572292031751481221079481685441

WC9750742711676650641615583563531509490460403

WC914991485142213531301128212311167112510611081980918806

WC922492227213320291950192418461750168815921527147013781209

CF821592081177815811425132812641221120811951182116911561134

CF82762672282021831701481221079481685441

CF8719693593526476443422408403399394391386378

CF81438138811861054950886842813805796787779770755

SeatTest

SHELL MATERIAL

PRESSURE - TEMPERATURERATING ACCORDING TO DIN EN 1092-1/2

Valves Material Pressure -60ºC

Valves Material Pressure -60ºC -20ºC 100ºC 150ºC 200ºC 250ºC 300ºC 350ºC 350ºC

Cast Iron GJL-250

Ductile Iron GJS-400-18

Cast Steel GP240GH+N

PN16

PN25

PN40

-

-

20 Bar

-10ºC

16 Bar

25 Bar

40 Bar

120ºC

16 Bar

25 Bar

40 Bar

200ºC

13 Bar

20 Bar

35 Bar

250ºC

11 Bar

18 Bar

32 Bar

300ºC

10 Bar

16 Bar

28 Bar

350ºC

-

15 Bar

24 Bar

400ºC

-

-

21 Bar

450ºC

-

-

18 Bar

Stainless Steel 1.4408

Stainless Steel 1.4408

PN16

PN40

8 Bar

20 Bar

16 Bar

40 Bar

13 Bar

32 Bar

11.5 Bar

29 Bar

10.5 Bar

26 Bar

9.5 Bar

24 Bar

9 Bar

22 Bar

8.3 Bar

21 Bar

8 Bar

20 Bar

Material Symbol Classification Steel ASTM REF.Recommended

Temperature Limits

ºC ºFApplication

WCB

LCBLCCWC6WC9C5

CF8MCF8

CF3MCF3

CN7M

A

BCDEFGHIJP

Carbon

Carbon

Carbon

Chromium moly 1.25% Cr, 0.5% Mo

Chromium moly 2.25% Cr, 1% Mo

Chromium moly 5% Cr, 0.5% Mo

Stainless 18% Cr, 10% Ni, 2% Mo

Stainless 18% Cr, 10% Ni

Low carbon stainless 18% Cr, 10% Ni, 2% Mo

Low carbon stainless 18% Cr, 10% Ni

Stainless 19% Cr, 29% Ni

A216 Grade WCB

A352 Grade LCB

A352 Grade LLC

A217 Grade WC6

A217 Grade WC9

A217 Grade C5

A351 Grade CF8M

A351 Grade CF8

A351 Grade CF3M

A351 Grade CF3

A351 Grade CNM

-29 to 425

-46 to 350

-46 to 350

-29 to 590

-29 to 590

-29 to 650

-29 to 590

-29 to 590

-29 to 454

-29 to 425

-29 to 425

-20 to 800

-50 to 650

-50 to 650

-20 to 1100

-20 to 1100

-20 to 1200

-20 to 1100

-20 to 1100

-20 to 850

-20 to 800

-20 to 800

Steam, Water oil, Oil vapour gas andgeneral service

Steam, Water oil, Oil vapour gas andgeneral service

High and low temperature corrosionresistance, Cryogenic is also availableupon request

Low Temperature

Corrosion resistance

Corrosive / Erosive oil refinery service

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



Tech

nica

l Dat

a

149

COMPARISON LIST FORCASTING & FORGING

TRIM MATERIAL (API STD. 600)

0102030405

05A060708

08A09101112131415161718

Trim No.13% CR.304 S.S.

F310 (CR. 25-NI 20)HARD 13% CR.

STELLITENI-CR.CU-NI

13% CR.STELLITE

NI-CR.MONEL316 S.S.MONEL

STELLITEALLOY 20STELLITEMONELBRONZE

HASTELLOY BHASTELLOY C

Seat Ring of Surface13% CR.304 S.S.

F310 (CR. 25-NI 20)HARD 13% CR.

STELLITENI-CR.

13% CR.HARD 13% CR.

13% CR.13% CR.MONEL316 S.S.STELLITE316 S.S

ALLOY 20ALLOY 20MONELBRONZE


Wedge / Disc or Surface13% CR.304 S.S.

F310 (CR. 25-NI 20)13% CR.13% CR.13% CR.13% CR.13% CR.13% CR.13% CR.13% CR.316 S.S.MONEL316 S.S

ALLOY 20ALLOY 20MONELBRONZE


Stem

Cast Iron

Malleable Iron

Ductile Iron

CarbonSteel

Carbon - 1/2Mo½Cr-½ Mo½ Ni1Cr-½ Mo-½ Ni

1¼Cr-½ Mo2¼Cr-1 Mo3Cr-1 Mo

5Cr-½ Mo (C 0.15)5Cr-½ Mo (C 0.25)

7Cr-½ Mo9Cr-1 Mo

Carbon Steel for Low TempCarbon - Si

Carbon-1 Mo Steel for Low Temp2½ Ni3½ Ni

Cr - Ni - Cu - Al13Cr

18Cr-8Ni (C 0.03)18Cr-8Ni (C 0.08)18Cr-8Ni (C 0.10)

18Cr-8Ni-2Mo (C 0.03)18Cr-8Ni-2Mo (C 0.08)18Cr-8Ni-2Mo (C 0.10)

18Cr-8Ni-Ti (C 0.08)18Cr-8Ni-Ti (C 0.10)18Cr-8Ni-Cb (C 0.08)18Cr-8Ni-Cb (C 0.10)

18Cr-8Ni-Ti-Cb (C 0.08)18Cr-8Ni-Ti-Cb (C 0.10)

25Cr-2Ni (C 0.15)22Cr-12Ni (C 0.08)22Cr-12Ni (C 0.10)22Cr-12Ni (C 0.20)23Cr-19Ni (C 0.20)23Cr-19Ni (C 0.35)23Cr-19Ni (C 0.45)

13Cr-19Ni-Mo (C 0.35)15Cr-13Ni-2Mo-Cb (C 0.10)

19Cr-27Ni-2Mo-3Cb (C 0.07)8Cr-20Ni (C 0.20)

Hastelloy B

GeneralClassification

A126-Class A-Class B-Class C

A197A47-32510

-35108A395

-A536

A216-WCA-

A216-WCB-WCC

-A217-WC1

-WC4-WC5-WC6-WC9

--

A217-C5-

A217-C12A352-LCB

-A352-LC1

-LC2-LC3

-A217CA15A351-CF3

-CF8-

A351-CF3M-CF8M

---

A351-CF8C----

A351-CH18-CH10-CH20-CK20-HK30-HK40-HT30

CF10MC-CN7M

-A494-N-12MV

G5501-FC20-FC25-FC30

G5702-FCMB28-FCMB35-FCMB37

G5502-FCD40-FCD45-FCD55

G5151-SCPH1G5101-SC46

G5151-SCPH2-

G5101-SC55G5111-SCA41

--

G5111-SCA51---

G5111-SCA52--------

G51212-SCS1-

G5121-SCS13-

G5121-SCS16-SCS14

-------------------

1452-14-17-20

310-B18/6-B22/14

-----

1504-161-B

--C

1504-240--

1504-621-622

--

1504-625-

1504-6294242-GRA

--------

1504-801-

1632-GRC--

1504-821Ti-

1504-821Nb--------------

---------

A105-

A105--

A182-F1--

A182-12-F11-F22-F21

-F5-F5a

-F7-F9

A350-LF1-LF2

--

A350-LF3-LF4

A128-F6-F304L-F304

-F304H-F316L-F316

-F316H-F321

--F347

-F347H-F348

-F348H-F310

--------

A182-F10-

ASTM JIS

Casting Forgings

BS ASTM BSJIS---------

G3201-SF45-

G3201-SF50------------------

G4303-SUS51B-SUS28B-SUS27B

-G4303-SUS33B

-SUS32B-

G303-SUS29B-F321H

G4303-SUS43B---------------

---------

1503-161B-

1503-161C--

1503-240B-

1503-620-

1503-622--

1503-625--------

1503-713-

1503-801--

1503-845B--

1503-821Ti-821Nb

---------------

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.




Tech

nica

l Dat

a

150

PRESSURE - TEMPERATUREBALL VALVE SEAT

Temperature

Pres

sure

SCREWED BALL VALVESPressure/Temperature Graph

P Virgin PTFER 15% Glass filled PTFEC Carbon filled PTFE (25%)K Carbon filled PTFE (33%)D DelrinH Glass and metal oxide filled PTFEL Virgin PEEK

Inert to most chemicals, lowcoeficient of friation recommended for water foodsult and corrosive chemicals

P VIRGIN PTFEWithstands higher pressure than virgin PTFE. Good resistance to wear and deformation under loadR 15% GLASS FILLED PTFE

Specially for steam and thermal oil, low coefficient of friction inert to most mediaC 25% CARBON FILLED PTFE

Withstands higher temperature and pressure than filled PTFE. Good resistance under load. Not recommended for food stuff

H GLASS AND METALOXIDE FILLED PTFE Suitable for elevated tempera-

tures. Good resistance under high pressure loads, low coefficient of friction, suitable for many corrosive applications

K 33% CARBON FILLED PTFESimilar to filled PEEK but higher coefficient of friction, suitable for nuclear, tobacco FDA and clean applications

L VIRGIN PEEK

Suitable for high pressures, good resistance to wear and deformation under load. Temperature limit 80ºC. Must not be used in presence of oxygen

D DELRIN

© C

opyr

ight

202

0 M

erco

id C

ontro

l (M

) Sdn

Bhd

(808

11-X

) All

right

s re

serv

ed.



http://www.mercoid.com.my

© Copyright 2020 Mercoid Control (M) Sdn Bhd (80811-X), All rights reserved.

YOUR ONE SOLUTIONFOR ALL YOUR DEMANDINGVALVES | CONTROLS | INSTRUMENTATIONS

No. 13 & 15, Jalan Pengacara U1/48,Temasya Industrial Park,

Glenmarie, 40150 Shah Alam,Selangor Darul Ehsan, Malaysia.

Tel+(6)03-5569 2933 (5 Hunting Lines)

Fax+(6)03-5569 2588 | +(6)03-5569 2788

[email protected]@valmicro.com.my

GROUP OF COMPANIES

Mercoid Control (M) Sdn Bhd(Co. No. 80811-X) Since 1980

Mercoid Projects (M) Sdn Bhd(Co. No. 233282-T) Since 1990

Valmicro Controls (M) Sdn Bhd(Co. No. 775028-T) Since 2007

Varimex Process (M) Sdn Bhd(Co. No. 981451-T) Since 2012

Varimex Valves (M) Sdn Bhd(Co. No. 747806-A) Since 2006

Mercoid Energy (M) Sdn Bhd(Co. No. 1211088-D) Since 2016

Valves Malaysia (M) Sdn Bhd(Co. No. 1317771-P) Since 2019

SINCE 1980

MERCOID GROUP

· CONTROLS, INC. ASAHI Pneumatic Actuator, Electric Actuator, Limit Switchbox, Solenoid valve, EP...

Documents

Transcript of · CONTROLS, INC. ASAHI Pneumatic Actuator, Electric Actuator, Limit Switchbox, Solenoid valve, EP...