Control Sanati

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: : 1. ) ( 2. 3. 4. 5. : 1. 2. : : 1. PLC 2. ON/OFF PID

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........................................................................................................................... 21/01/3831

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: : : .

: .

) :(range . .

: . .

: .

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........................................................................................................................... : . . .

: . : . ) : (feedback . ): (plant ... . ( :

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........................................................................................................................... )(set point . . . . . )( . ( :

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. . . . . . process ) ( . : . . . . . .

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3: . . : . .

: .

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........................................................................................................................... )(: . . . . )( .

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6: . 4-02 3 PSI51 ) (PSI=POUND-SQUARE INCH

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. . .

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........................................................................................................................... 3 psi 51 . : . : 1- 4-02 2- 3-51 psi

3- 4-

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: )(: 1- : .R = L A

A . .

7: . 2- : . . .

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........................................................................................................................... . .

8: L .

=L

2 ANl

L . L .

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........................................................................................................................... . 3- :

01:

C =

A D

)( D . D C . )( . C ) ( . . .

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........................................................................................................................... : 1- : . 1-1 : .

11: 2- 1 :

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........................................................................................................................... ) ( .

21: . . invar . - ) ( on/ off . 3-1 : ) ( )( . .) (

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41: : - : ) ( . .

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71: 002-0051 . ) ( . . ) ( termowell 01 .

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........................................................................................................................... : ) T-( . ) ( Ivan G . 3 k 0011 . - ) : ( RTD Resistance Temperature Detector . . RTD RTD . RTD 001 001 . RTD 3 4 . .

RTD 001 Pt . RTD 001 .

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81: RTD

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........................................................................................................................... - ) : ( Thermally sensitive resistor thermistors temperature resistors sensitive . . 05- 051 003 52 001 001 01 04 . . ) NTC(Negative Temperature Coefficient ) Positive Temperature Coefficient ( PTC . )(Sensor . PTC ) (In-Rush .

PTC RTD . 3 5 4/0 . . . . .

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: NTC ntc .

: : ) Integrated (Sensor Circuit Temperature . . C 200 RTD . . .

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........................................................................................................................... 3

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........................................................................................................................... : 1- :

P= g h

:h : :g

:

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........................................................................................................................... . ) ( . :

02: ) (. . .

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. . : . . . . 2- : . . : :

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........................................................................................................................... : A A . A X . . . . . . . .

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32: : : 2581 .

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p A k 501 .

52: . 51 psi .

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........................................................................................................................... : . . . 3 - : . . . 3-( ):(strain gage . . . .

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........................................................................................................................... . :

2 1% 2% . : 4= Gf . 52.0 552.0 . 021 R 0 = 120 L = L ' L 0 = 0.255 0.25 = 0.005m 0 R = R ' R

R R L .R 0.25 R 0 = 0 = GF = 6.9 = = 4 0.4166 R = 4 R 021 500.0 0 L L .R 0L 6.921 = ' R = R ' R 0 9.6 = R ' 120 R

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........................................................................................................................... . 01 . . Loadcell. 3-( )(:

. . 3-( : . : .

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........................................................................................................................... : . . : ) ( ) ( . . )( V ) ( .

A A .

:

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82: . . . . .

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........................................................................................................................... ):(rotameter . . .

92: : . 3 1- 2- 3- . .

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........................................................................................................................... . . : ) ( . ) ( . :

1- ):(venture tube

03:

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........................................................................................................................... )(orifice . 1 V1 P . B . B ) (C . 1 P2 P 2 =P1-P . . 2- : :

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2- :

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4- :

5- :

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: : : . .

: ( :

( :

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( :

( : 1T 2T . A . .

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: 1-:

2-:

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........................................................................................................................... 3-:

:

: ( :

( :

( Y/X .

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: y/x .

:Y/X

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: -

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:

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: )PLC-( Programmable Logic Controller

:PLC . PLC 0691 0791 . PLC ,Siemens . Allen Bradley Omron LG... . PLC . PLC . PLC ... . PLC PLC .

PLC . .

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........................................................................................................................... . . . . PLC PLC . PLC . PLC .

PLC : 1- : PLC . 2- . 3- . plc . 4-

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........................................................................................................................... 5- 6( PLC .

7( PLC . 8( PLC . 9( PLC .

01( . . PLC .

11( PLC .

. ) (Programmable Logic Controller. PLC . ) ...( ) ... ( . PLC . PLC . . .

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...........................................................................................................................

PLC

PLC PLC . . PLC / . . PLC : PLC . PLC I/O. PLC . PLC 02 F . PLC : PLC . . . PLC I/O . PLC . PLC PLC : / PLC . PLC PLC . PLC : 61

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PLC PLC . PLC PLC PLC . PLC : PLC . PLC . PLC PLC PLC PLC :1- PLC LOGO 2- PLC Zelio

3- PLC 4- LG PLC 5-

PLC : PLC . PLC

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........................................................................................................................... . . PLC :1- PLC 5 S 7S

2- PLC OMRON 3- PLC 4- PLC 5- PLC LG 6- PLC 7- PLC . . 42 2731 . . PLC LOGO LOGO

. PLC COMPACT . . PLC logo!soft comfort .

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........................................................................................................................... 5SIMATIC S 7 SIMATIC S S5-90U-5S

95U ) (COMPACT S5-100U S5-115U

.

5 S PLC S5-135U S5-155U . 5 PLC S 5 STEP PROGRAM.7SIMATIC S PLC 5 S :

002-7:S COMPACT .

003-7 :S S7-300C , S7-300F 003-7 S MODULAR .

004-7:S S7-400 , S7-400H , S7-400FH MODULAR . PLC 7 STEP .

LOGO PLC . 8 4 42 )1 (24 I 61 )1 (Q16 Q .

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: Function Block Diagram Ladder Diagram Statement List :FBD :LAD :STL

!LOGO

: . FBDLAD.

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........................................................................................................................... )(FBD

)(LAD

* STL 5 S7,S . LOGO . " " LOGO .

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...........................................................................................................................

) 7 ( :STEP 5 STEP 7 ,STEP .0.0I

1 0

2.0Q 7 2I B 6 5 4 I 3 5.2 I 5,2 2 3.2 I

I

,

: . Word

STL7 :STEP

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........................................................................................................................... AND 7 :STEP

OR 7 :STEP

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(Proportional-Integral-Derivative)PID

. ) ( ) ( ) Actuator (Final Element . (Proportional-Integral-Derivative)PID . PID PID . (Proportional-Integral-Derivative)PID . . ) (Auto-tuning PID .

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........................................................................................................................... PID . PID . (Proportional-Integral-Derivative)PID PLC . . . . :

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........................................................................................................................... ) : (Disturbance . . ) : (Feedback ) (Feedback . . . ) (Feedback . ) ( . . . .

07

........................................................................................................................... . . . . : . . . . . .

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........................................................................................................................... : . . ) (Set Point . . t . : ) (Set Point . . :1- )(Delay Time-td

2- )(Rise Time-tr

3- )(Peak Time-tp

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........................................................................................................................... 4- )(Overshoot-Mp

5- )(Settling Time-ts

) 1 (

) 1(

1- ) : (td . 2- ) : (tr 01% 09% 5% 59% 0% 001% . tr . 3- ) : (tp . 4- )( ) : (Mp .

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........................................................................................................................... . :)( C (t p ) C ) ( C

=

%001

)( . 5- ) : (ts . ) 2 5%( . . . :1- )(on/off 2- )(Proportional 3- )(Integral

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........................................................................................................................... 4- )(Derivative 5- )(PI 6- )(PD 7- )(PID

. )( )( . . . )(on/off

2 .

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...........................................................................................................................

) 2( ) on (off . 2 ) (on ) ( ) (off . . 2 ) ( ) off (on . . ) (Dead-band - 3 .

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........................................................................................................................... ) (Dead-band ) (Differential-gap . .

) ( ) 3(

) (

) (Differential-gap . 01 80C 57 58 . .

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........................................................................................................................... . . . . )(Proportional

4 .

) 4( Kp

.

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........................................................................................................................... . ) ( GAIN . ) ( Proportional Band-PB 1 := % PB 001 KP

)1(

. ) (Time-proportional . . 4 . ) (Set Point . 5 .

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...........................................................................................................................

) 5( 6 4 2= E .4 C = E

1 = 2E 2

E = ( Set ) C = 6 C

E = 6 2E

2=E4 = 2 2 = C

) (Offset . .

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........................................................................................................................... ) (Bias . 6 .

) 6(

) 2( :C = KP E + b

)2(

Kp b . ) (Set Point . . :

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........................................................................................................................... . . . KP . . 7 .

) 7(

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........................................................................................................................... . Ti ) 7( . Reset Ti Reset . 3 :1 e(t ).dt Ti 0t

= ) c(t

)3(

4 :) dc(t ) e(t = ) d (t Ti

)4(

) e(t

) dc(t 4 ) d (t 1 Ti

.

. . . .

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........................................................................................................................... . . 8 )( ) c(t ) e(t . ) ( . 7 )( ) e(t ) c(t .

) 8( ) (PI .

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........................................................................................................................... PH . ) (Offset . Ti

Ti .

)(Derivative

9

) 9(

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........................................................................................................................... . Td . . . . ) (Rate . . . .

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........................................................................................................................... . . . : 1- . 2- . 3- . 4- ) (Non-self-regulating 5- . 6- . .

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........................................................................................................................... . . )Proportional-Integral (PI

01 5 6 .

) 01(+ ) m(t ) = K p e(t KP ) e(t ).d (t Ti 0t

)5(

)M ( s 1 ) + 1( = K P )E ( s Ti s

)6(

PI Kp Ti . Ti Kp .

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........................................................................................................................... . P I . 11 . 11 Ti Kp . 21 . I .

) 11(

) 21 (

31 ) (Ti . ) (Hunting .

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...........................................................................................................................

) 31( )Proportional-Derivative (PD

41 7 8 .

) 41(m(t ) = K p e(t ) + K pTd ) de(t dt

)7-71(

)M ( s ) = K p (1 + Td s )E (s

)8-71(

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........................................................................................................................... PD Kp Td . Td Kp . . Kp . PD 51 . P I . D . D ) 61( .

) 51(

) 61(

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........................................................................................................................... 71 .

) 71( )(PID

. 81 9 01 .

) 81(m(t ) = K p e(t ) + K pTdt de(t ) K p + e(t ).dt dt Ti 0

)9(

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........................................................................................................................... )M ( s ) + = K p (+Td s )E ( s Ti s

)01(

Td Ti Kp Kp . 91 PID . PID I P D ) 02( .

) 91( = K I KD=Td PID

) 02 (1 1 Kp Ti

.

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........................................................................................................................... Steady State Error Settling Time Overshoot Rise Time

) 1(

Kp

KI

KD

. 2 . . . . on/off . .

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........................................................................................................................... (2 )Control Mode Transfer Lag On/Off Min Min High Dead Time Capacitance Reaction Rate Slow Load Change Any Self Regulation

Must have -

Floating Proportional Proportional+ Integral Proportional+ Integral+ derivative

Small Small Moderate

Min Small Moderate

Low Moderate Moderate

High Slow Any

Slow Small Any

Any

Any

Any

Any

Any

-

. PI . ) . 12 (

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...........................................................................................................................

) 12( T T > T

T

. 01 >