Control & on-Off Valve - Forbes Marshall
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Transcript of Control & on-Off Valve - Forbes Marshall
Energy Conservation Environment Process Efficiency| | www.forbesmarshall.com
Forbes Marshall Forbes Marshall Arca Forbes Marshall Codel J N Marshall Krohne Marshall Spirax Marshall Forbes Vyncke
Control and On/Off Valves
Quality Engineered Control Valves
Maximum technology, minimum maintenance
For over six decades, Forbes Marshall has been building steam engineering and control instrumentation solutions that work for process industry. Today we have evolved into a leader in process efficiency and energy conservation through technology tie-ups and focused investments in manufacturing and research. Our joint ventures with the world’s leading names enable us to deliver quality solutions in 14 countries. Forbes Marshall is probably the only company in the world to have extensive expertise in both steam and control instrumentation. The dual expertise has allowed us to engineer industry specific systems that focus on energy efficiency and utilities management for sectors as diverse as textiles, food processing, paper, power and chemicals.
Our teams are peopled by some of the finest engineers in the land. These highly trained professionals have developed innovative solutions and saved millions of rupees in process costs for our clients. Our business practices and processes have combined into a singular philosophy of being trusted partners who provide innovative solutions. It’s a philosophy we are proud to live up to.
For decades, we have partnered with some of the best names in the control instrumentation industry such as Arca, Codel, Krohne and Shinkawa, to develop, design and supply innovative solutions for measurement and monitoring of process
parameters. With a combination of specialist knowledge and the latest technology, we provide products and solutions to achieve optimum efficiency. Our products are a unique combination of hardware and software that make them reliable and accurate. Forbes Marshall ranks amongst the world's leading suppliers of Combined PRDS valves. We specialize in designing and manufacturing such equipment for power, process and co-generation plants. Forbes Marshall has supplied more than 6000 combined Pressure Reducing and Desuperheating System since 1990.
Forbes Marshall control valves and actuators are designed to cater to a variety of industrial control applications like steam, liquids and gases.
Forbes Marshall valves are modular in design and versatile in construction. They are designed and manufactured using advanced CNC machinery, thus making them virtually trouble-free to operate with minimum maintenance. Coupled with single spring and multi-spring diaphragm actuators, control valve series 100, 140 and 160 provide complete control solutions to most critical service conditions.
Our well-trained representatives are ready to help you select, size and install the most appropriate valve for your service.
ANSI 150 - ANSI 1500Ends Flanged/Butt weld/Socket weld and NPT(F)
• Standard parabolic plug• Multistep perforated plug for
high differential pressure• Pressure balanced plug for
high actuator thrust forces• Linear, Equal Percentage, and
Modified Parabolic characterised trim as standard options.
Positioner• Pneumatic• Electro-pneumatic• Smart with HART, PROFIBUS
and FIELDBUS protocolsNamur mounting possible to avoid tubing
Air to open or air to close Actuator Single spring (U-Series) andMultiple spring (MF-Series)
Threaded and quick change trim options available
Soft seat option for bubble-tight (Class VI) shut-off available upon request.
Spring steel springs suitable for upto 1 million cycles
Stem ground, roller burnished for optimal matching with packing
SG Iron / Cast Iron Yoke for actuator mounting
Diaphragm purbunan rubber with nylon mesh reinforcement
What is a control valve ?
Process plants consist of thousands of control loops all
networked together to produce a product to be offered for sale.
Each of these control loops is designed to keep some important
process variable such as pressure, flow, level, temperature, etc.,
within a required operating range to ensure quality of the end
product. Each of these are affected by load disturbances
occurring in other loops of the network. As a result of this
interaction, the process variable is likely to be detrimentally
influenced.
To reduce the effect of these load disturbances, sensors and
transmitters collect information about the process variable and
its relationship to some desired set point. A controller then
processes this information and decides what must be done to
get the process variable back to where it should be after the
load disturbance occurs. When all the measuring, comparing
and calculating are done, some type of final control element
must implement the strategy selected by the controller.
The most common final control element in process control
industries is the control valve. The control valve manipulates a
flowing fluid such as gas, steam, water, chemical compound to
compensate for the load disturbance and keep the regulated
process variable as close as possible to the desired set point.
Series 100
Applied for decades
The series 100 is the standard globe design control valve with
pneumatic or electric actuator with a lot of extension possibilities
and a wide range of applications. The basic equipment is fitted
with a parabolic plug and strong high capacity shaft guiding and
serves at the same time as basis for multiple types of execution.
The present generation of the series 100 has been updated as a
result of decades of development. Production on most modern
CNC machining centres guarantees the highest precision and
simple exchange of parts. The body design is optimized to flow
conditions with large volume and possibility to install low-noise
trims.
The seats are not welded and can be unscrewed and serviced
even after years of operation. Exchanging of seat and plug can
be completed within 15 minutes. During maintenance, the valve
remains in the pipeline. This saves cost during maintenance and
installation. Capacity can easily be adapted to any modication,
extension due to modular design.
Series 140
For critical applications
The series 140 is applied where high differential pressure and
critical operating conditions require a double-guided valve. The
standard series 140 valve comprises of the parabolic plug with
high loadable shaft guiding on both sides. The plug thereby
remains balanced at high differential pressures. Further, the
modular construction allows the mounting of pneumatic or
electric actuators.
Exchangeable trims, parabolic or perforated, single or multistep
(by choice) during sizing or selection, can be provided on
request.
Applicable standards
Design ANSI B16.34
Flanges ANSI B16.5
F/F Distance ANSI B16.10
Leakage Class ANSI B16.104 FCI70.2
Valve Technical Information
Body / Bonnet Carbon steel, alloy steel, stainless steel. Other materials such as monel, hastalloy, alloy - 20,
Aluminium, Bronze, etc. available on request
Plug Stainless steel - AISI 410, 316, 304, 316L, 304L, 17-4PH, F22, SS321, SS440C and others available on request
Seat Stainless steel - AISI 410, 316, 304, 316L, 304L, 17-4PH, F22, SS321, SS440C and others available on request
Spindle Stainless steel - AISI 410, 316, 304, 316L, 304L, 17-4PH, F22, SS321, SS440C and others available on request
Nitriding / Stelliting Standard for high differential pressure applications
Gland rings Graphite (above 180 Deg C) for steam applications; PTFE for liquid applications
Bonnet Gasket Graphite (upto ANSI Classes 150 and 300); Spiral wound (Class 600, 900 and 1500)
Leakage Class As per ANSI B16.104 / FCI 70.2
Standard Finish Leakage class IV, 0.01% of rated Kv
Ground Finish Leakage class V, 0.005% of rated Kv
Soft seating Leakage Class VI, 0.0001% of rated Kv
Flow characteristics Linear, equal percentage, modied linear. Other specials available on request
Extended Bonnet Temperatures > 300º C
Standard Bonnet Temperatures < 300º C
Series 100 Single seat, 3 flanged control valve body
For all standard flow control, pressure control and ON / OFF applications.
Forbes Marshall series 100 valve bodies are designed for all standard industrial control applications
in Carbon steel, Alloy steel and Stainless steel materials. They are manufactured using advanced
automatic forging and casting techniques to ensure high quality and precision. Basic valves are
equipped with parabolic plugs and high capacity shaft guiding. Cage guided perforated plug and
silencer baskets are offered for critical pressure drops. Series 100 valve bodies can be fitted with
MSA and U series pneumatic actuators for a variety of applications.
Applicable standards
Design ANSI B16.34
Flanges ANSI B16.5
Leakage Class ANSI B16.104FCI70.2
A
C1
/C2
B
*C1 - with cooling fins*C2 - without cooling fins
Dimensions
6
11
10
9
12
8
15
2
13
7
14
5
4
3
1
Sr No. Description
1 Valve Body (3 Flange)
2 Top Flange
3 Seat4 Plug
5 Ball6 Spindle
7 Spring Dowell Pin
8 Bottom Ring
Bill of material
Sr No. Description
9 Gland Packing Rings
10 Gland Follower
11 Gland Nut12 Slotted Nut
13 Gasket Top14 Guide Bush
15 Stud & Nut
Fig. 1
Size Size RATING A A B B C1 (NB) (Inch) mm Inch mm Inch Cooling Fins) Cooling Fins) Cooling Fins) Cooling Fins) Kgs Lbs
mm Inch mm Inch
15 I/2 300 190 7.5 45.3 1.8 166 6.5 76 3.0 7 15.4
25 1 150 184 7.2 45.3 1.8 166 6.5 76 3.0 6 13.2
300 197 7.8 65 2.6 166 6.5 81 3.2 8 17.6
40 1.5 150 222 8.7 68 2.7 181 7.1 91 3.6 17 37.4
300 235 9.3 80 3.1 179 7.0 89 3.5 22 48.5
50 2 150 254 10.0 92.5 3.6 225 8.9 121 4.8 19 41.8
300 267 10.5 100 3.9 225 8.9 121 4.8 31 68.3
80 3 150 242 9.5 100 3.9 247 9.7 142 5.6 25 55.1
300 317 12.5 105 4.1 247 9.7 142 5.6 50 110.2
100 4 150 292 11.5 130 5.1 257 10.1 155 6.1 35 77.1
300 369 14.5 134 5.3 257 10.1 152 6.0 71 156.5
150 6 150 406 16.0 180 7.1 334 13.1 203 8.0 90 198.4
300 473 18.6 182 7.2 339 13.3 213 8.4 132 291
200 8 150 543 21.4 225 8.9 369 14.5 243 9.6 125 275.5
300 568 22.4 220 8.7 245 9.6 244 9.6 200 440.9
300 12 300 775 30.5 310 12.2 388 15.3 388 15.3 850 1873.9
350 14 300 928.5 36.6 390 15.4 452 17.8 452 17.8 1515 3340
400 16 300 1057 41.6 427 16.8 502 19.8 502 19.8 1825 4023.4
(With C1 (With C2 (Without C2 (Without Weight Weight
Note: 300, 350, 400 flanges machined to #150
B
A
C1/C
2
*C1- with cooling fins*C2 - without cooling fins
Dimensions
Applicable standards
Series 110 / 120 / 130 / 140 / 160 - Single seat control valve, 3 flange and 4 flange body
For critical pressure control and flow control applications.
Forbes Marshall - Series 110 / 120 / 130 / 140 / 160 valves are designed for use in applications
with high pressure drops and critical operating conditions. Its parabolic plug with high loadable
shaft guiding on top and bottom makes these suitable for extreme operating conditions.
Optional cage guided multi-step perforated plugs and low noise silencer baskets make these
valves suitable for use in super-critical pressure drops. This trim design ensures cavitation free
operation with sub-critical pressure reduction. Series 110 / 120 / 130 / 140 / 160 valves can be
fitted with a variety of actuator options including MSA and U series pneumatic actuators. Electric
actuators can also be custom built with these valves for your application needs.
7
12
11
10
13
9
16
2
14
8
15
6
5
4
1
3
Design ANSI B16.34
Flanges ANSI B16.5
Leakage Class ANSI B16.104FCI70.2
Sr No. Description
1
2
34
56
7
8
Bill of material
Sr No. Description
9
10
1112
1314
15
Valve Body (4 Flange)
Bottom Flange
Slotted Nut
Top Flange
Seat
Plug
Ball
Spindle
Spring Dowell Pin
Bottom Ring
Gland Packing Rings
Gland Follower
Gland Nut
Gasket Top
Guide Bush
Stud & Nut16
Size Size RATING A A B B C1 (NB) (Inch) mm Inch mm Inch Cooling Fins) Cooling Fins) Cooling Fins) Cooling Fins) Kgs Lbs
mm Inch mm Inch
25 I 600* 210 8.3 68 2.7 159 6.3 133 5.2 18 39.6 110
900* 273 10.7 75 3.0 159 6.3 133 5.2 24 52.9 110
1500* 273 10.7 75 3.0 161 6.3 133 5.2 34 74.9 120
2500* 216 8.5 76.5 3.0 247 9.7 — — 60 132.2 130
50 2 600** 286 11.3 133 5.2 189 7.4 131 5.2 44 97 160
900* 375 14.8 89 3.5 189 7.4 — — 50 110.2 110
1500* 368 14.5 121 4.8 263 10.4 — — 52 114.6 120
2500* 280 11 110 4.3 340 13.3 — — 110 242.5 130
80 3 600** 356 14.0 181 7.1 263 10.4 199 7.8 80 176.3 160
900** 381 15.0 181 7.1 263 10.4 199 7.8 95 209.4 110
1500** 470 18.5 187 7.4 282 11.1 213 8.4 117 257.9 120
100 4 600** 394 15.5 218 8.6 304 12.0 225 8.9 149 328.4 160
900** 457 18.0 218 8.6 304 12.0 225 8.9 180 396.8 110
150 6 600** 508 20.0 239 9.4 437 17.2 273 10.7 315 694.41 160
900* 610 24.0 220 8.7 487 19.2 322 12.7 365 804.6 110
1500** 787 31.0 284 11.2 485 19.1 322 12.7 380 837.7 120
200 8 600** 610 24.0 308 12.1 511 20.1 308 12.1 530 1168.5 160
250 10 300** 708 27.9 317 12.5 468 18.4 320 12.6 450 992 140
600* 787 31.0 304 12.0 646 25.4 398 15.7 1050 2314.8 160
(With C1 (With C2 (Without C2 (Without Weight Weight Series
Fig. 2
Note: * - 3 Flanged body. Refer Fig. 1. ** - 4 Flanged body. Refer Fig. 2.
Technical data: Series 100 / 110 / 120 / 130 / 140 / 160
Kv / Cv Values for Parabolic Trim
Valve Size Parabolic Single fold Double fold
NB Kvs silencer silencer
(LK1) Kvs (LK2) Kvs
25 11 - -
25 7 - -
25 4 3.9 -
40 11 10.9 -
50 43 41 -
50 26 25 23.8
50 18 17.8 17.2
80 100 - -
80 68 63 -
80 43 41 39
100 150 132 -
100 100 94 86
100 68 66 63
150 380 317 250
150 260 237 205
150 150 145 137
200 650 556 512
200 380 358 329
200 260 253 242
250 380 358 329
Kv value for Silencer basket Valve Lift SeatDia L1 L1 L2 L3Size (NB) (mm) (mm) 1step EP 1 step Linear 2 step Linear 3 step Linear
15 20 16 2.7 2.2 2.1 -
20 19 3.9 4.5 4.1 4.1
25 20 24 5.5 6.7 6.1 -
20 32 8.1 13.5 10.8 -
40 20 37 10.9 17.9 14 -
30 32 15 15 13.8 8.4
30 37 17.8 20 17.9 9.7
50 30 48 25 40 23.5 -
30 62 36 60 30.6 18.2
80 30 71 42 70 35.3 -
100 30 90 52 85 47.1 -
60 71 90 105 67.5 67
60 90 125 160 103 88
60 113 159 240 132 107
150 60 143 200 320 171 -
200 60 172 250 400 209 -
100 143 333 420 270 -
250 100 172 485 560 395 -
300 100 265 - - 560 -
400 100 400 - 2500 - -
Kv value for Perforated trim
Notes :
• For calculations and selection of summary Kv values, it is necessary to apply the correct x values in the calculation
• The Kv values mentioned in the chart are the maximum values for aparticular seat diameter
• Intermediate Kv values shall be applicable based on customer specifications
• To get Cv values use following formula Cv = 1.17 x Kv
Notes :
• Noise reduction same as that of perforated trims. However, it is more economical
• Use of Roboter (pneumatic pressure reducer) is possible with silencer baskets
• To get Cv values use following formulaCv = 1.17 x Kv
Valve Size (mm / inch)
15 / 0.5 25 / 1 40 / 1.5 50 / 2 80 / 3 100 / 4 150 /6 200 / 8 250 / 10 300 / 12 400 / 16
Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv
0.1 0.12 0.1 0.12 11 12.87 18 21.06 43 50.31 68 79.56 150 175.5 260 304.2 380 444.6 1300 1521 2500 2925
0.16 0.19 0.16 0.19 18 21.06 26 30.42 68 79.56 100 117 260 304.2 380 444.6 650 760.5 - - - -
0.25 0.29 0.25 0.29 26 30.42 43 50.31 100 117 150 175.5 380 444.6 650 760.5 900 1053 - - - -
0.4 0.47 0.4 0.47 - - - - - - - - - - - - - - - - - -
0.63 0.74 0.63 0.74 - - - - - - - - - - - - - - - - - -
1 1.17 1 1.17 - - - - - - - - - - - - - - - - - -
1.6 1.87 1.6 1.87 - - - - - - - - - - - - - - - - - -
2.5 2.93 2.5 2.93 - - - - - - - - - - - - - - - - - -
4 4.68 4 4.68 - - - - - - - - - - - - - - - - - -
- - 7 8.19 - - - - - - - - - - - - - - - - - -
- - 11 12.87 - - - - - - - - - - - - - - - - - -
Multi Spring Actuator MSA
Pneumatic diaphragm actuator
The Forbes Marshall multi spring actuator model MSA is designed to be used with Series
100, 140 & 160 control valve bodies. The MSA series comes with a wide range of thrust
values and the actuator is field reversible to suit your control action. Its rolling diaphragm
design offers high reliability, power and actuator speed with negligible friction. MSA
actuators are compact, easy-to-install even in places with limited space and has a low
volume air chamber that shortens response time.
Features :• Field reversible - Flexible control action
• Rolling diaphragm design - High reliability
• Compact - Saves installation space
• Low volume air chamber - High positioning speedand short response time
Actuator Technical Information
Temperature range -13ºC to 90ºC
Maximum operating pressure 6 bar (g)
Linearity < 2%
Hysterisis Max. 3%
Air supply connection ¼" NPT*
*Others available on request
Diaphragm housing Mild Steel
Diaphragm Purbunan Rubber
Springs Stainless Chrome Steel
Spindle Stainless Chrome Steel
Yoke SG Iron
Materials
H0
H H
H0
DD
H+HO H D
MSA1-20 420 280 273
MSA1-30 435 300 273
Thrust force (Kgs) - Air to Open
Actuator
Model Spring to Close
From To Thrust Force (Kgs)
MSA1-20 0.2 1 59
MSA1-20 0.3 1.3 79
MSA1-20 0.4 2 119
MSA1-20 0.5 1 136
MSA1-20 0.6 1.3 182
MSA1-20 0.8 1.6 244 11.8 26 9.97 22
MSA1-20 0.9 2 272
MSA1-20 1.1 2.1 325
MSA1-20 1.3 2.1 396
MSA1-20 1.6 3.1 489
MSA1-20 1.8 2.8 528
MSA1-20 2.6 4.2 792
MSA1-30 0.2 1 57
MSA1-30 0.3 1.3 76
MSA1-30 0.4 2 113
MSA1-30 0.4 1.6 133 11.8 26 9.97 22
MSA1-30 0.6 2.1 177
MSA1-30 0.9 3.1 266
MSA1-30 1 2.1 279
MSA1-30 1.3 2.8 372
MSA1-30 1.9 4.2 558
Air to Open Spring
Range (Bar g)
WeightWith
HandwheelWithout
Handwheel
Kgs Lbs Kgs Lbs
Thrust force (Kgs) - Air to Close
Air Bar (g)
4 956
4.5 1116
5 1276
5.5 1436
Pressure Thrust force (Kgs) - Air to Close
Note: 1) Actuator weight remains same irrespective of spring range and actuator action 2) Above spring ranges are applicable for parabolic trims. For perforated and pressure balanced trims spring ranges will be selected on a case to case basis
Fig. 3
Universal Diaphragm Actuator - Series UI, UIII & UV
High actuating power at affordable cost
Forbes Marshall universal diaphragm actuator series UI, UIII & UV features a pneumatic
actuator designed for applications that demand high actuating power. Its optional
reinforced spring with compact air chamber delivers up to 14000 lbf thrust force for
extreme pressure control applications. These diaphragm actuators can be fitted with
standard accessories like positioner, feed-back transmitter, limit switches and air-filter
regulator. Optional hand wheel is provided for emergency operations.
AIR IN
H
AIR TO OPEN
AIR IN
H0
D
AIR TO CLOSE
H
D
H0
H - Without Hand wheel H + HO - With Hand wheel
Thrust force (Kgs) - Air to Open
Actuator Model Spring to Close
Thrust Force (Kgs)From ToUI-20.n 0.2 1 60UI-20.n 0.4 1.2 125UI-20.n 0.6 1.4 185UI-20.n 0.8 1.6 250UI-20.n 1 1.8 310
UI-20.v 1.2 2.25 370UI-20.v 1.4 2.45 435UI-20.v 1.6 2.65 500 19 42 16.8 37UI-20.v 1.8 2.25 560
UI-30.n 0.2 1 60UI-30.n 0.4 1.2 125UI-30.n 0.6 1.4 185UI-30.n 0.8 1.6 250UI-30.n 1 1.8 310
UI-30.v 1.2 2.8 370UI-30.v 1.4 3 435
UIII-30.n 0.2 1 140UIII-30.n 0.4 1.2 280UIII-30.n 0.6 1.4 425UIII-30.n 0.8 1.6 565UIII-30.n 1 1.8 705
UIII-30.v 1.2 2 845UIII-30.v 1.4 2.2 985UIII-30.v 1.6 2.4 1130UIII-30.v 1.8 2.6 1270 49 108 45 99UIII-30.v 2 2.8 1410UIII-30.v 2.2 3 1550
UIII-60.n 0.2 1 140UIII-60.n 0.4 1.2 280UIII-60.n 0.6 1.4 425UIII-60.n 0.8 1.6 565
UIII-60.v 1 2.6 705UIII-60.v 1.2 2.8 845UIII-60.v 1.4 3 990
UV-60.n 0.2 1 280UV-60.n 0.4 1.2 565UV-60.n 0.6 1.4 845UV-60.n 0.8 1.6 1130UV-60.n 1 1.8 1410UV-60.v 1.2 2.45 1690UV-60.v 1.4 2.65 1975UV-60.v 1.6 2.85 2255 105.6 233 99.8 220UV-60.v 1.75 3 2465UV-60.v 2.4 4.5 2800UV-60.v 2.9 4.55 3000
UV-100.n 0.2 1 280UV-100.n 0.4 1.2 1975UV-100.n 0.6 1.4 845
UV-100.v 0.8 2.8 1130UV-100.v 1 3 1410
Air to Open Spring Range (Bar g)
WeightWith
HandwheelWithout
HandwheelKgs Lbs Kgs Lbs
Actuator Technical InformationTemperature range -13ºC to 90ºCMaximum operating pressure 6 bar (g)Linearity < 2%Hysterisis Max. 3%Air supply connection ¼" NPT**Others available on request
Diaphragm housingDiaphragm Purbunan RubberSprings Stainless Chrome SteelSpindle Stainless Chrome SteelYoke S G Iron
Diecast Aluminium
Materials
Features :
• Field reversible - Flexible control action
• High thrust forces - Usable in extreme pressure reductions
• Low maintenance - Less inventory
• Cast aluminum housing - Light weight & corrosion resistance
Note: 1) Actuator weight remains same irrespective of spring range and actuator action 2) Above spring ranges are applicable for parabolic trims. For perforated, pressure balanced and three way trims spring ranges will be selected on a case basis
to case
H+HO H DUI-20 630 495 270UI-30 640 505 270UIII-30 920 723 392UIII-60 950 753 392UV-60 1290 995 530UV-100 1300 1005 530
Air Supply Standard Standard -20 UI-30 UIII-30 UIII-60 UV-60 UV-100
0.2-1.0 Bar 0.2-1.0 Bar 0.2-1.0 BarForces in KG
2.8 560 1270 25403.0 620 1410 28203.5 776 1760 35254.0 930 2115 42304.5 1085 2470 49355.0 1240 2820 56405.5 1395 3170 63456.0 1550 3525 7050
Standard Range Bar UI
Thrust force (Kgs) - Air to Close
Fig. 4
Three way valves
For control and on/off function - flow mixing and flow dividing.
Applications:
• All thermodynamic processes
• Cooling system of motor ships
• Heating and cooling systems for plate pressing, vulcanizing and other presses
• Attemperator application
C1
/ C
2B
A
Fig. 5
Description mm Inch mm Inch mm Inch mm Inch Kgs Lbs
50NB # 300 267 10.5 196 7.7 225 8.9 121 4.8 42 92.5
80NB # 300 317 12.5 230 9 247 9.7 142 5.6 65 143.3
100NB # 300 369 14.5 250 9.8 257 10.1 152 6.0 85 187.4
150NB # 300 473 18.6 370 14.6 339 13.3 213 8.4 150 330.7
200NB # 300 568 22.4 420 16.5 245 9.6 244 9.6 225 496
200 NB # 600 610 24.0 490 19.3 511 20.1 308 12.1 555 1223.5
250NB # 300 708 27.9 525 20.7 468 18.4 320 12.6 480 1058.2
Valve A A B B C1 C1 C2 C2 Weight
Dimensions of Three way valves
Note: 1) Three way valve Kv values are same as parabolic trim Kv values mentioned above 2) Three way valves are offered with single spring actuators (U series) and electric actuators only
Positioner
Description Model Number
Pneumatic 820-PP
Electro pneumatic Weatherproof 830-WP
Electropneumatic with feedback 831-WP
Electropneumatic with limit switch 832-WP
Electro pneumatic Ex. proof 830-EX
Electro pneumatic Ex. proof with feedback 831-EX
NomenclatureTechnical Information
Type Pneumatic Electro pneumatic
Input 0.2 - 1 Bar 4 -20 mA
Working resistance NA Approx -200 Ohms
Impedence NA 250 (+/-) 15 Ohms
Supply pressure 1.4 - 6 kg/cm2 1.4 - 6 kg/cm2
Air consumption 3 Litres/min at 1.4 bar 3 Litres/min at 1.4 bar
Air flow capacity 80 Litres/min at 1.4 bar 80 Litres/min at 1.4 bar
Linearity (+/-) 1% of FS (+/-) 1% of FS
Hysterisis (+/-) 1% of FS (+/-) 1% of FS
Repeatability (+/-) 0.5% of FS (+/-) 0.5% of FS
Air connection ¼” NPT (F) ¼” NPT (F)
Gauge connection 1/8” NPT (F) 1/8” NPT (F)
Ambient temperature (-) 20º C to 70º C (-) 20º C to 70º C
Protection class IP 66 IP 66
Weight 2.2 Kg 2.8 Kg
Ex proof certification NA IIB / IIC
Electric connection NA G ½ (PF ½)
Forbes Marshall offers a wide range of Pneumatic,
Electropneumatic and SMART positioners. All positioners
are optionally offered with inbuilt limit switches and / or
position transmitters. Use of force balance principal and
bellow technology in pneumatic and electropneumatic
positioners eliminates possibility of failure.
Note: 1) Various makes and models of SMART positioners are offered as per request
Valve mounted pressure controller model 902
The model 902 is a valve mounted pneumatic controller used with Forbes Marshall control valves for pressure control or over flow control application. The controller comes pre-assembled making it simple for the user to install and operate with very little modification to the existing set up.
Notes :
• Recommended distance of sensing point 1.5 mtrs
• Not recommended with perforated trims
• Maximum air supply pressure 3 bar(g)
Features:
• Save installation cost : Controller comes pre-assembled on the valve
• Saves loop cost: Eliminates the need of separate sensor, transmitter, I/P, controller and positioner
• Low maintenance
Technical data
Supply air pressure : 1.2 to 3 bar(g)Sensitivity : < 0.02% of set pointHysterisis : < 1.0% of set pointAir consumption : 0.3 Nm³/hr
NOTES
NOTES
www.forbesmarshall.com
Forbes Marshall Pvt. Ltd.A-34/35, MIDC, Industrial Estate, ‘H’ Block, Pimpri, Pune - 411 018. India.Tel.: 91(0)20 - 27442020Fax: 91(0)20 - 27442040 E-mail: [email protected]
Domestic:Ahmedabad, Alibag, Bangalore, Bhopal / Indore, Chandigarh, Chennai, Coimbatore, Delhi, Hyderabad, Jamshedpur, Kolkata, Mumbai, Nagpur, Navi Mumbai, Surat, Trichy, Vadodara, VisakhapatanamInternational Operations: [email protected], Canada, Egypt, Indonesia, Iran, Kenya, Malaysia, Nepal, Sri Lanka, Thailand, U.A.E. (Instrumentation) (Boilers & Boiler Accessories)USA,