Installation Instructions

Control Interface Breakout BoardsCatalog Numbers 2090-U3BB2-DM44, 2090-U3BB-DM12

About the Control Interface Breakout BoardThese boards provide discrete wiring terminations for signals on the CN1 I/O connector. The 44-pin breakout board (catalog number 2090-U3BB2-DM44) can be used with any Ultra3000 drive. The 12-pin breakout board (catalog number 2090-U3BB-DM12) is intended for use with SERCOS drives but may be used in non-SERCOS applications with minimal I/O requirements.

IMPORTANT You must supply an external 5.2V DC auxiliary power source to retain control power when main power is removed from Ultra3000 2098-DSD-005, 2098-DSD-010, and 2098-DSD-020 drives.

2 Control Interface Breakout Boards

Rockwell Automation Publication 2090-IN007D-EN-P - August 2010

Install the Control Interface Breakout Board

Attribute 2090-U3BB2-DM44, 2090-U3BB-DM12Cable diameter 12.7 mm (0.5 in.) max

Screw terminal wire size 0.06…1.31 mm2 (30…16 AWG)

Recommended wire strip length 25…63 mm (1.0…2.5 in.)

Recommended torqueMounting screws Terminal screws

0.40 N•m (3.5 lb•in) 0.25 N•m (2.2 lb•in)

1 X- X+ 4 5 6 7 8 9

16 17 18 19 20 21 22 23 24

25 26 27 29 31 32 33 34 35

36 37 38 39 40 41 42 43 44

CN1-3CN1-2CN1-31CN1-32CN1-33CN1-34CN1-37CN1-38CN1-27CN1-43CN1-44SHIELD

5V AUX

Cable Tie

Follow these steps to form a compact connection.1. Push the insulation down-and-over itself.2. Move the insulation so it butts against the outside wall of

cover.3. Tape or shrink-wrap the end of the insulation to the cable.

Shrink-wrapped Insulation

44-pin Breakout Board 12-pin Breakout Board

Control Interface Breakout Boards 3

Rockwell Automation Publication 2090-IN007D-EN-P - August 2010

Connector Data

Catalog Number 2090-U3BB2-DM44

Terminal Signal Terminal Signal Terminal Signal1 EPWR_5V 20 IMOUT+ 35 INPUT5

X– (1)

(1) The 5.2V DC auxiliary power source is connected to the X+ (positive) and X– (negative) terminals. Do not ground the supply elsewhere in the system, as X– is connected to the drive chassis ground.

AUX_COM 21 IMOUT– 36 INPUT6

X+ (1) 5V_AUX_PWR 22 ACOM 37 INPUT7

4 AX+ 23 AOUT 38 INPUT8

5 AX– 24 ILIMIT 39 OUTPUT1

6 BX+ 25 CMND+ 40 OUTPUT2

7 BX– 26 CMND– 41 OUTPUT3

8 IX+ 27 IOCOM 42 OUTPUT4

9 IX– 29 IOPWR 43 RELAY+

16 AMOUT+ 31 INPUT1 44 RELAY–

17 AMOUT– 32 INPUT2 SHIELD

18 BMOUT+ 33 INPUT3 SHIELD

19 BMOUT– 34 INPUT4

1 X- X+ 4 5 6 7 8 9

16 17 18 19 20 21 22 23 24

25 26 27 29 31 32 33 34 35

36 37 38 39 40 41 42 43 44

Mounting Screw (2)2 x 4-40 UNC

Cover Alignment Pin (2)

Shield Terminals

Cable Shield Termination Pad

Rockwell Automation Publication 2090-IN007D-EN-P - August 2010 PN-78228Supersedes Publication 2090-IN007C-EN-P - January 2007 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

Allen-Bradley, Rockwell Automation, Rockwell Software, and Ultra3000 are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400

Catalog Number 2090-U3BB-DM12

Connector Pin

Signal Connector Pin

SignalSERCOS Non-SERCOS SERCOS Non-SERCOS

CN1-3 AUXPWR (1)

(1) The 5.2V DC auxiliary power source is connected to the AUXPWR (positive) and AUXCOM (negative) terminals. Do not ground the supply elsewhere in the system, as AUXCOM is connected to the drive chassis ground.

AUXPWR (1) CN1-37 OTRAV+ INPUT7

CN1-2 AUXCOM (1) AUXCOM (1) CN1-38 OTRAV– INPUT8

CN1-31 ENABLE INPUT1 CN1-27 I/OCOM I/OCOM

CN1-32 HOME INPUT2 CN1-43 BRAKE+ RELAY+

CN1-33 REG1 INPUT3 CN1-44 BRAKE– RELAY–

CN1-34 REG2 INPUT4 SHIELD SHIELD SHIELD

CN1-3CN1-2CN1-31CN1-32CN1-33CN1-34CN1-37CN1-38CN1-27CN1-43CN1-44SHIELD

5V AUX Mounting Screw (2)2 x 4-40 UNC

Cover Alignment Pin (2)

Cable Shield Termination Pad

/ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Average /GrayImageResolution 300 /GrayImageDepth 8 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 2.00000 /EncodeGrayImages true /GrayImageFilter /FlateEncode /AutoFilterGrayImages false /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Average /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile (None) /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False

/Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice

Print Spec Sheet

JIT Printing SpecificationsRA-QR005G-EN-P - 3/29/2010

Printing SpecificationYOUR DATA HEREInstructionsNO

(required) Category:D5Select Print Category A,B,C or D from category list, on "Introduction_Catagory Types" tab11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP

(required) Finished Trim Size Width:5.5” x 8.5” (half-size)8.5” x 11”PERFECT - Perfect BoundA1LEFT

(required) Publication Number :2090-IN007D-EN-PSample: 2030-SP001B-EN-P3” x 5”SADDLE - Saddle StitchA2RIGHTCORNER

Use Legacy NumberNOYES or NO18” x 24” PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

Legacy Number if applicable:Sample Legacy Number: 0160-5.3324” x 36” PosterSTAPLED1 -1 positionA3

Publication Title:Control Interface Breakout Boards Installation InstructionsSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title36” x 24” PosterSTAPLED1B - bottom 1 positionA5

(required) Business Group:Marketing CommercialAs entered in DocMan4” x 6”STAPLED2 - 2 positionsA6

(required) Cost Center:19041As entered in DocMan - enter number only, no description. Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 191054.75” x 7” (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7

Binding/Stitching:LOOSE -Loose LeafReview key on right...Saddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words

Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8

(required) Page Count of Publication:4Total page count including cover5.5” x 8.5” (half-size)A9

Paper Stock Color:White is assumed. For color options contact your vendor.6” x 4”Post Sale / Technical Communication

Number of Tabs Needed:5 tab in stock at RR Donnelley7.385” x 9” (RSI Std)B1

Stitching Location:Blank, Corner or Side8.25” x 10.875”B2

Drill Hole YES/NONOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.8.25” x 11” (RA product profile std)B3None

Glue Location on Pad:Glue location on pads8.375” x 10.875B4Half or V or Single Fold

Number of Pages per Pad:Average sheets of paper.. 25, 50 75,100 Max9” x 12” (Folder)B5C or Tri-Fold

Ink ColorBLACKOne color assumes BLACK / 4 color assume CMYK / Indicate PMS number here…A4 (8 ¼” x 11 ¾”) (210 x 297 mm)CatalogsDbleParll

Used in Manufacturing:YESA5 (5.83” x 8.26”) (148 x 210 mm)C1Sample

Fold:Half or V or Single FoldReview key on right...Short (must specify dimensions between folds in Comments)

Comments:C2Z or Accordian Fold

Part Number:PN-78228JIT / PODMicrofold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing

D1Double Gate

D2

FoldsHalf, V, Single C or Tri

Dble Parll

Z or Accordian Microfold or French

Double Gate

Short FoldD3

D4

D5

D6

D7

D8

D9

MBD000CCD74.bin

MBD000D141F.bin

MBD000E357A.bin

MBD000D05AE.bin

MBD000B37AA.bin

MBD000C2CF0.bin

MBD000CBFEF.bin

MBD000B71E5.bin

MBD000AB9B4.bin

MBD000AF7AA.bin