Continuing A Strong Bond Advancing the Next Challenge in ... · Asia Pacific Phone +65 6571 7677...

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Continuing A Strong Bond Advancing the Next Challenge in Semiconductor Packaging

Transcript of Continuing A Strong Bond Advancing the Next Challenge in ... · Asia Pacific Phone +65 6571 7677...

Page 1: Continuing A Strong Bond Advancing the Next Challenge in ... · Asia Pacific Phone +65 6571 7677 electronics.apac@heraeus.com China Phone +86 21 3357 5457 electronics.china@heraeus.com

Continuing A Strong BondAdvancing the Next Challenge inSemiconductor Packaging

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New end-market applications such as 5G, Internet of Things (IoT) and Artificial Intelligence (AI) are revolutionizing the semiconductor industry.

Driving the Digital Age - Advanced Packaging Rides on the Waves of 5G, AI, IoT Technologies

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Innovations in affordable smart devices and accelerated growth in connectivity are driving the demand for advanced packaging technologies. Beyond the mobile market; the advanced packaging industry also serves other market segments in Automotive Infotainment, Artificial Intelligence and Server/Cloud industries. Big data requires greater processing power and higher speeds. As the world migrates to 5G networks and IoT; miniaturization results in increasingly complex semiconductor packaging requirements.

To meet these demands, the semiconductor packaging industry is re-inventing rapidly to develop new solutions. Heraeus Electronics seeks to do the same by innovating new advanced packaging solutions that address new packaging architectures such as System-in-Packaging, package stacking and heterogenous integration. It is our conviction to assist customers to stay as leaders of the technology landscape.

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We at Heraeus Electronics areready for innovative 5G Device Solutions

Server Room

Wearables

Phone

Infotainment Dashboard

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Continuing a Strong Bond with HeraeusAdvanced Packaging Solutions

Advanced Packaging & SiP Bonding WirePage 7

Welco® TechnologyPage 8

Page 9Smartflux

Heraeus has been a leading materials supplier to the semiconductor industry for decades. Widely known as a technology leader for bonding wires, we have been tackling the next technological challenge in semiconductor packaging and developed best-in-class advanced packaging solutions.

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Heraeus Electronics - Taking on the NextTechnological Challenge Together

Challenges Faced in the Digital Age

Heterogenous Integration of Devices

With wireless and mixed-signal devices, bio-chips, power devices and others in a single package, new requirements are constantly placed on the electronics industry.

Cost Pressure

The rising costs of raw materials, coupled with a competitive market, create cost-sensitive pressure on manufacturers.

Miniaturization

The continuous trend towards miniaturization of electronic components is demanding new technical requirements for the production processes.

High Performance Computing

With miniaturization, devices are operating in higher current density. Materials must meet such requirements.

Customization and Flexibility

The trend toward customized products is also creating challenges in deadline and meeting quality standards as compared to standard manufacturing operations.

Higher Integration Support

Advanced materials must demonstrate the capability to manage chip-package interactions and integration with other materials during processing and assembly.

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From Melting Precious Metals toMicro-Joining Technology

As requirements for applications become more demanding, Heraeus has developed a series of bonding wires of finer structures that can withstand harsher conditions. All our wires can be adapted to suit your specific needs.

Gold Bonding WireAvailable in a full range of diameters to suit your applications, our gold bonding wires span from high-power and discrete components to high pin-count, ultra-fine pitch devices. It can be used for different bonding processes such as ball bonding, stud bumping and wedge bonding.

We have a broad selection for the best workability and highest reliability gold bonding wires, namely AW14, AW66, AW99, HD5, HA6, Radix, Formax, RelMax, FP2, HA3 and LiteGold.

Gold-Coated Silver WireThe newest addition to our bonding wire family is AgCoat® Prime. Designed to relieve the stress of rising costs, AgCoat® Prime is the world’s first bonding wire that offers a real alternative to gold wire for the memory device packaging. It is a silver alloy bonding wire coated with a layer of gold, that characteristics are closely aligned to gold bonding wire. No inert gas is required. Therefore, no additional investment or changes to production equipment and facilities are necessary.

Silver Bonding WireOur silver bonding wires have been developed to offer the perfect combination of significantcost reduction compared to gold wires and having the required bonding features for sensitive devices. They achieve excellent reliability and bondability.

Our wide choice of Ag-based alloyed wires includes AgLite®, AgUltra®, AgUltra-HR® and AgUltra-LR®. It is made of quality materials and can be used as a cost-effective alternativeto Au wires.

Copper Bonding WireDue to its relatively low-cost materials and excellent thermal and electrical properties, these copper bonding wires are developed as an alternative interconnect material to gold-based solutions.

Our copper bonding wire is the market leader with the best established Maxsoft® series.

Palladium Coated Copper Bonding WireThese wires are designed with a layer of palladium and gold ash on the surface of copper to prevent oxidation and improve its second bond workability.

We have PdSoft, PdPro® and PdFlash® in the Palladium Coated Copper series.

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Heraeus Electronics Proprietary - Welco® Technology

Our proprietary Welco® Technology produces best-in-class fine powders for Advanced Packaging Applications. With our uniquely formulated Welco® Fine Pitch solder paste, our technology improves yield by eliminating voids and with excellent consistency in solder volume.

Welco powder has very tight particle size distribution that exceeds IPC specifications, thus allowing smaller pitch to be attained and having the ability to pack more devices into the packaging.

8-2μm >80%

For FCs with line space <50μm

For FCs with line space up till

50μm

Up to 008004 & FCs with Pitch

up till 100 μm

Up to 01005 & FCs with Pitch

up till 200μm

WLCSP Bumping & AttachWelco® AP5112 & Smartflux

Package AssemblyTacky Flux, Smart Flux for Ball Attach

Flip Chip Bump & Cu Pillar AttachSmartflux

Substrate PrintingWelco® AP5112, F590

SiP Component AttachF590, Welco® AP5112,Welco® AP9131/ SOP92132/ Microbond® SMT645 T5

TYPE 8

11-2μm >85%

TYPE 7

15-5μm >90%

TYPE 6

25-15μm >90%

TYPE 5

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Welco® AP5112

Smartflux

Smartflux uses Welco® Technology Powder to create a dipping and pin transfer solder paste for flip chip and BGA applications.

This product has a unique rheology that allows a consistent amount of solder paste to be coated on the flip chips and pins. This improves the wetting of the substrate surface and promotes joint formation, thus significantly increasing overall yield.

Smartflux is compatible with Welco® AP5112.

It is widely used in applications such as mobile communications, consumer electronics and computing and automotive infotainment.

Welco® AP5112 is a halogen-free water-soluble solder paste specifically formulated for Advanced Packaging and System-in-Package. It has excellent printability, offering superior fine pitch printing performance while producing minimal, easily cleanable residues that maximizes yield.

Benefits• Low voids with minimal solder beading• Zero splashing• Longer work life

This high-performing paste is RoHS compliant and enables manufacturers to have low voids performance even in multiple reflow processes.

It is designed for use in fine pitch applications such as mobile communications, consumer electronics and computing and automotive infotainment.

Welco® AP5112 is available in Type 5 standard as well as in Type 6 and 7 Welco® powder.

Experience the Welco difference

Benefits• Yield improvement over traditional flux• Prevents movement of flip chips/BGAs• Improve metal coalesce during the reflow process• Ensure good solderability on pad finishes

• Eliminates pre-washing/clean of Copper OSP substrates• Halogen-free• Available in Type 5 & 6 Welco® powder

MAGNIFICATIONx2000

IPC Spec PSD >80%

RECOMMENDATION

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We are Heraeus Electronics

Production Sites and Service LabsStrategic Locations to Support Our Customers Worldwide

We are one of the leading manufacturers of materials for the assembly and packaging of devices in the electronics industry. We develop sophisticated material solutions for the automotive, power electronics, and semiconductor industry. Our core competencies include bonding wires, solder and sinter materials, thick film pastes, and substrates. Headquartered in Hanau, Germany, Heraeus Electronics has a global footprint with eight production sites across six countries, ensuring a high supply chain reliability. Additional four service centers located across Asia, USA and Europe enable us to support the needs of local markets, ensuring proximity and quick response time for our regional customers. Our customers benefit from shortened development cycles with higher first-time success rates, leading to faster time to market.

Headquartered inHanau, Germany

of experience in providing materials for the electronics industry

More than 50 years

Hanau, GermanyChisoda, RomaniaWest Conshohocken, USAKulaijaya, MalaysiaChangshu, ChinaZhaoyuan, ChinaSingapore (2x)

Hanau, GermanyWest Conshohocken, USAShanghai, ChinaSingapore

Over 1400employees worldwide

8 production sites across 6 countries

Product distribution to over 50 countries

PRODUCTION SITES

SERVICE LABS

Zhaoyuan

Changshu

Shanghai

Kulaijaya

Singapore

ChisodaHanau

West Conshohocken

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Providing Material Solutions That MatterYour Reliable Partner Who is Always There for All Your Needs

With an optimal infrastructure and comprehensive equipment, we shorten product development cycles through our application knowhow and expertise in matching materials, thereby lowering costs and bringing next-generation products faster to market.

Our expertise in material integration, optimization and understanding of material combinations, and the ability to test them under simulated conditions in our lab allow manufacturers to better understandmaterial behaviors and the reliability of their products under simulated conditions. This accelerates the development process with higher first-time success rates.

PROTOTYPE ASSEMBLY• Documentation• Traceability

MATERIAL ANALYSIS• Fatigue Analysis• Root Cause Analysis PROCESS

OPTIMIZATION• Parameter Definition• Yield Optimization• Reflow Profile Optimization

ApplicationKnowledge

HeraeusEngineering

ServicesModel

Simulation Competence

PROTOTYPE DESIGN• Mechanical Design• Stencil Design

SIMULATION• Thermal Simulation• Thermo-Mechanical Stress Simulation

Asss

embly

Proc

ess Development

Optim

izatio

nSample Design and Prototyping

Analyses Competence

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Heraeus GroupThe Global Technology Company

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Heraeus ElectronicsHeraeus Deutschland GmbH & Co. KGHeraeusstraße 12-1463450 Hanau, Germanywww.heraeus-electronics.com

JapanPhone +81 (3) 6902 [email protected]

AmericasPhone +1 610 825 [email protected]

Asia PacificPhone +65 6571 [email protected]

ChinaPhone +86 21 3357 [email protected]

Europe, Middle East and AfricaPhone +49 6181 35 [email protected]

The descriptions and engineering data shown here have been compiled by Heraeus using commonly-accepted procedures, in conjunction with modern testing equipment, and have been compiled as according to the latest factual knowledge in ourpossession. The information was up-to date on the date this document was printed (latest versions can always be supplied upon request). Although the data is considered accurate, we cannot guarantee accuracy, the results obtained from its use, orany patent infringement resulting from its use (unless this is contractually and explicitly agreed in writing, in advance). The data is supplied on the condition that the user shall conduct tests to determine materials suitability for particular application. The Heraeus logo, Heraeus, AgCoat® Prime, AgLite®, AgUltra®, AgUltra-HR®, AgUltra-LR®, Maxsoft®, PdPro®, PdFlash®, Welco®, Microbond® and the figurative marks are trademarks or registered trademarks of Heraeus Holding GmbH or its affiliates.All rights reserved.

A globally leading technology group, Heraeus isheadquartered in Hanau, Germany. Founded in 1851, it is a family-owned portfolio company which traces its roots back to a pharmacy opened by the family in 1660. Today, Heraeus combines businesses in the environmental, energy, electronics, health, mobility and industrial applications sectors.

In the 2018 financial year, Heraeus generated revenuesof €20.3 billion with approximately 15.000 employees (including staff leasing) in 40 countries.

Heraeus is one of the top 10 family-owned companies in Germany and holds a leading position in its global markets.

With technical expertise, a commitment to excellence, a focus on innovation and entrepreneurial leadership, we are constantly striving to improve our performance. We create high-quality solutions for our clients and strengthen their long-term competitiveness by combining unique material expertise with leadership in technology.

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