Continental - Conveyor Belt Products Guide - USA - 2014

7/25/2019 Continental - Conveyor Belt Products Guide - USA - 2014

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Conveyor Belt Group

Conveyor Belt Products Guide

High Performance Belting for Bulk

Material Handling Applications


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The ContiTech Conveyor Belt Group is a technology leader and theworlds largest bulk material handling conveyor belt manufacturer.

We carry a broad selection of both steel cord and textile reinforced

conveyor belts, service/repair materials and special engineered

products for mining, machine and equipment construction and

many other branches of industry. Starting with our flagship plant in

Northeim, Germany one of the most technologically advanced

production facilities in the world, we now manufacture a complete

range of belting products at factories strategically located around

the globe.

ContiTechs performance based conveyor belt technology

represents safe, reliable, cost efficient and eco friendly operation

both above and below ground. ContiTech provides customer

oriented services worldwide. From consulting and planning for newand existing conveyor systems, to installation, start-up, and post

commissioning service, our application engineers are at your

service. These engineers are on hand to make design calculations

using special computer programs and offer on-site recommenda-

tions. They are backed by the total resources of the ContiTech

Conveyor Belt Group and the experience gained in the use of our

conveyor belts throughout the world.

All of our conveyor belt production is tracked by a comprehensive

quality assurance program that fully complies with the require-

ments of ISO 9001. The program draws heavily on the strict quality

guidelines the ContiTech division applies in supplying the automo-

tive industry. Alongside standard tests, properties like rubber

penetration, troughability and the dynamic durability of the belt

splices are also tested. In addition to ensuring compliance with the

requirements defined in the standards, ContiTech laboratories are

flexible enough to meet customer-specific demands, and can

document each certification process.


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ContiTech CoverCompounds

Offering high performance rubber covers with optimum properties

is instrumental in ranking ContiTech number one in the world. Our

portfolio of compounds contains a broad selection of cover stocks

optimally adaptable to the applications of mining and industry.

ContiTech offer compounds to meet global quality standards such

as the Rubber Manufacturers Association (RMA), Deutsches Institut

fr Normung (DIN), and the Mine Safety and Health Administration

(MSHA). The compound types go well beyond mere compliance

with the stipulations contained in these types of standards. Their

specific properties are the result of intensive research that is based

on lifelike laboratory testing procedures and extensive,wide-ranging field trials. The ContiTech Conveyor Belt Group has

over 2,000 different compounds to choose from, and continues to

develop additional compounds that extend conveyor belt life

cycles. Here is a list of the most popular compounds along with

their respective physical characteristics.

General Purpose Compounds

Compound Description Applications

Sentry

Cover Compounds

Sentry meets RMA Grade II requirementsand is a good choice for transport of coal,aggregates, sand and gravel. Goodresistance to abrasion and wear in bulkhandling applications.

Sentry AR Sentry AR meets RMA Grade IIrequirements for tensile and elongationbut is formulated to have advancedabrasion resistance. Recommended forapplications requiring superior resistanceto abrasion and wear.

Aggregates

Cement

Cement

Power Generation

Steel

Fertilizer

Prep Plants

Aboveground Coal

Sentry Plus When RMA Grade II is not quite goodenough - Sentry Plus is used in primarycrushing applications where the RMAGrade I specification is preferred. Providescut and gouge resistance as well asadvanced abrasion resistance.

Severe Duty and High Performance Compounds


DIN Y DIN Y is a premium general purpose cover.Meets requirement for DIN Y whichexceeds RMA requirements for Grade I.Force is the best value for most abrasivematerial handling applications.

DIN W

DIN W is designed for high impact stressapplications where cutting, gouging andtearing of the cover is a primary concern.Very good abrasion resistance. Designedfor hard rock ore, granite, quartz, and othersharp edged, abrasive material. Meets DINW specification which exceeds RMA GradeI requirements. Hard Rock Mining

Aggregates

Cement

Power Generation

Steel

Bulk Terminals

Prep Plants

Aboveground Coal

DIN X

DIN X offers enhanced physical propertiesfor abusive applications where thecombination of abrasion and cutting,

tearing and gouging of the covers isextreme. Excellent abrasion and abuseresistance. Meets DIN X specification.

DuraStar DuraStar has tremendous resistance tocutting, tearing and gouging stresses.Developed primarily for hard rock ore,DuraStar is a premium compound for themost abusive applications. It is unmatchedin resisting the damaging effects of large,sharp edged, abrasive materials.

DuraStar AR DuraStar AR offers superb abrasionresistance in combination with outstand-ing cut, gouge and tear resistance. Suitablefor the most severe abrasive applicationsuch as copper, gold, taconite, crushedstone and other materials where superiorperformance is required.

Everlast The best resistance to sliding abrasion inthe industry. Everlast is recommended forapplications where highly abrasivematerial is conveyed and premature beltwear is the primary reason forreplacement. High tensile properties allowEverlast to resist cutting, gouging andtearing of the cover.


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Oil Resistant Compounds


Lumberjack

Designed to be a high performance, yet

cost effective, moderately oil resistant

compound for the wood products

industry. Lumberjack is best suited for

handling logs, bark and wood chips in

both paper and saw mill applications.

MOR

Moderate Oil Resistance (MOR) is

engineered to resist cover swell due to

oil exposure. MOR is ideally suited to

handling waste products, sludge,

sewage, wood products and other

moderately oily materials.

Aggregates

Cement

Power Generation

Steel

Fertilizer

Prep Plants

Aboveground Coal

Oily Coke

Petroleum

Lubricants

Fertilizer

Chemicals

SOR

Superior Oil Resistance (SOR) is

recommended for use with materials

having extreme concentrations of oil. In

addition to offering the best oil

resistance in the industry, SOR displays

excellent resistance to abrasion, cutting

and gouging.

Oil Sand MiningOilSand OilSand is designed to retain its

flexibility while conveying oily material

in temperatures as low as -50OF. Highly

recommended for oil sand service in

Northern Canada.

High Temperature Compounds


Vulkan

Classic

Perfectly suited for transporting

moderately hot materials up to

300F/150C. Vulkan Classic is an SBR

based compound formulated for

superior abrasion resistance, as well as,

moderate heat.

Vulkan Prime

Designed to withstand the degrading

effects of material at elevated tempera-

tures, Vulkan Prime is the workhorse of

ContiTech hot materials portfolio.

Vulcan Prime can handle hot materials

up to 400F/350C while retaining

excellent wear properties.

Cement

Calcined Lime

Foundries

Taconite

CokingVulkan

Optimum

Designed for the hottest materials,

Vulkan Optimum can carry materials as

hot as 430F/22C. Modified polymer

compositions and an optimized cross

linking system give Vulkan Optimum

30% higher tensile strength. Adhesion

remains constant under extreme

thermal loads.

Special Purpose Compounds/Covers


ContiCoal ContiCoal is a compound engineered to

be free from halogens and heavy

metals. It contains no chlorine, so when

heated it does not release hydrochloric

acid.

ContiClean ContiClean is a family of non-stick belts

that are designed to minimize the

problems associated with conveying

damp, sticky materials such as gypsum.

Coal Mining

Terminals

Power Generation

Gypsum

Cement

Overland

Conveyors

Power Saving

Opportunities

XLL Low rolling resistance bottom cover

compound. XLL (Extra Low Loss) is up

to 30% more efficient than standard

rubber covers.

Fire and Oil Retardant Compounds


Coaline OR

Flame retardant and resistant to

materials with moderate amounts of oil.

Coaline OR is fully ozone, UV and

abrasion resistant and meets the ASTM

D378 Part 13.2 specification for flame

retardance.

ContiGrain

Ideal for handling extremely oily

materials such as grain, soybeans or

vegetable fats. Heartland's compound is

not only highly oil resistant but

engineered to surpass both the static

conductivity specifications set by OSHA,as well as, the fire retardant specifica-

tions of ASTM D378 Part 13.2.

Aboveground Coal

Handling

Power Generation

Bulk Terminals

Prep Plants

Agricultural

Grain

Feed

Fire Retardant Compounds


Coaline

Coaline offers high performance where

flame retardance is required in

aboveground or non-coal mining

underground applications. Coaline is

fully ozone, UV and abrasion resistant

and meets the ASTM D378 Part 13.2

specification for flame retardance.

Coaline Plus

Coaline Plus takes everything good

from the original Coaline while

improved with 25% better abrasion

resistance. Coaline Plus is fully ozone,

UV and abrasion resistant and meets

both DIN K and ASTM D378 Part 13.2

specifications for flame retardance.

Aboveground Coal

Handling

Power Generation

Ports

Bulk Terminals

Prep Plants

Trona

Potash

Underground Coal

Mining

FireSentinel

A high performance compound

specifically engineered for the deman-

ding underground coal mining market.

FireSentinel is unmatched in cut and

gouge resistance and meets MSHA CFR

Title 30, Part 14 fire retardance

standards.


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Compound Specifications

General Purpose Compounds (RMA)

Rubber Specifications Unit Sentry Sentry AR Sentry Plus

Tensile Strength (Minimum)

Elongation (Minimum)

Abrasion (Maximum)

Durometer

Temperature Range

Continental Quality Label

PSIMpa

%

DIN (mm3)

Shore A

FC

203114

400

200

605

-40 to 200-40 to 93

T560

203114

400

150

585

-40 to 200-40 to 93

T544

261118

400

120

0

-40 to 200-40 to 93

N17

Premium General Purpose Compounds (DIN & More)

Rubber Specifications Unit DIN Y DIN W DIN X



Abrasion (Maximum)

Durometer

Temperature Range


PSIMpa

%

DIN (mm3)

Shore A

FC

290120

400

150

645

-40 to 200-40 to 93

TDNZ

261118

400

90

605

-40 to 200-40 to 93

7260

362625

450

120

605

-40 to 200-40 to 93

TDAN

DuraStar

333623

430

120

635

-40 to 200-40 to 93

TDVZ

Everlast2

290120

550

40

635

-40 to 200-40 to 93

AAA

DuraStar AR2

319122

500

65

625

-40 to 200-40 to 93

CGLA

Fire Retardant Compounds

Rubber Specifications Unit Coaline

Fire Retardant Standard



Abrasion (Maximum)

Durometer

Temperature Range


PSIMpa

%

DIN (mm3)

Shore A

FC

ASTM D378Part 13.2

217615

400

150

655

-40 to 180-40 to 82

TDFZ

FireSentinel

MSHA CFRTitle 30 Part 14

246617

450

180

655

-40 to 180-40 to 82

7783

Coaline Plus2

ASTM D378Part 13.2, DIN K

290120

500

110

635

-40 to 180-40 to 82

7050

ContiGrain

ASTM D378Part 13.2

159511

400

280

625

-40 to 180-40 to 82

7962

Coaline OR

ASTM D378Part 13.2

224815.5

400

140

655

-40 to 180-40 to 82

TDFM

Fire & Oil Retardant Compounds

Oil Resistant Compounds

Rubber Specifications Unit Lumberjack MOR



Abrasion (Maximum)

Durometer

Temperature Range


PSIMpa

%

DIN (mm3)

Shore A

FC

210014

370

200

635

-30 to 180-34 to 82

LJWP

232116

400

165

635

-30 to 180-34 to 82

TDRZ

SOR

290120

450

100

625

-30 to 180-34 to 82

7962

OilSand2

210314.5

500

100

605

-50 to 180-46 to 82

5061

Heat Resistant Compounds

Rubber Specifications Unit Vulkan Classic



Abrasion (Maximum)

Durometer

Temperature Range1


PSIMpa

%

DIN (mm3)

Shore A

F

C

217615

350

120

645

-40 to 200/400

-40 to 100/200

TDHZ

Vulkan Prime

159511

370

150

605

-40 to 300/900

-40 to 150/500

HOB

Vulkan Optimum3

290120

450

120

655

-40 to 400/1100

-40 to 200/600

TDEE

1. The maximum temperatures are dependent on the form of the material, duration of exposure and characteristics of the installation

2. Manufactured only at facility in Volos, Greece

3. Manufactured only at facility in Northeim, Germany


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CONTIFLEXConveyor BeltingIts advanced design is engineered for exceptionally dependable

service in demanding applications. Mining and industrial opera-

tions have learned to expect this from ContiTech - the leader in

bulk material handling conveyor and elevator belting. CONTIFLEX

takes advantage of ContiTechs resources in textile and polymer

technology, and applies this expertise to a high-performance belt

design for utilization in modern conveyor and elevator systems.

Never has the performance, efficiency, and longevity of a textile

reinforced conveyor belt been advanced this far.

CONTIFLEX textile reinforced conveyor belts are highly

engineered for a variety of bulk material handling applications in

the mining, aggregate, and industrial markets. The dimensionally

stable, high-performance polyester/nylon textile reinforcement is

suitable for heavy-duty operations. The high physical and

mechanical properties of the rubber covers are designed to

operate in a wide range of environments and conditions.

CONTIFLEX General Specifications

Unit 2-220Technical Specifications 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750

Textile Type

2 2 3 3 4 3 4 3 4 3Number of Textile Plies

P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N

Operating Tensile Strength PIW 220 250 330 375 440 450 500 600 600 750

Nominal Carcass Gauge inches 0.100 0.104 0.154 0.166 0.213 0.201 0.228 0.260 0.276 0.236

Belt Modulus PIW 24400 23800 36600 38000 48000 38000 45000 50000 50000 62500

2-400

2

P/N

400

0.172

39000

CONTIFLEX Minimum Belt Width (inches)1

2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750

20 16 16 20 20 24 24 30 30 30 30

Carrying Idlers 35 18 18 24 24 30 30 36 30 36 36

45 24 24 30 30 36 30 42 36 42 42

Belt Carcass Type 2-400

20

24

30

1. Load support and minimum belt width can be influenced by the cover gauge utilized.

CONTIFLEX Load Support (inches)1

Material Weight Idlers 2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750

20 48 54 60 72 72 72 84 84 96 84

Light 0 to 40 lbs/ft 3 35 42 48 54 60 72 66 72 72 84 72

45 36 42 48 60 60 60 72 66 72 66

20 42 48 60 60 66 66 72 72 84 72

Medium 41 to 80 lbs/ft3 35 36 42 48 60 60 60 60 60 72 60

45 36 36 42 54 54 54 54 54 66 54

20 36 42 48 54 60 60 66 66 72 66

Heavy 81 to 120 lbs/ft3 35 30 36 42 54 54 54 60 54 60 60

45 24 30 36 48 48 48 54 48 54 54

20 30 36 42 48 48 54 60 54 66 54

Extra Heavy Over 120 lbs/ft3 35 24 30 42 42 42 48 54 48 54 48

45 NR NR 36 36 36 42 48 42 48 42

2-400

60

54

54

54

48

42

48

48

42

42

36

30

CONTIFLEX Minimum Pulley Diameters (inches)

2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750

Belt

Operating

Range

Belt Carcass Type

81-100% of Rated Tension 16 16 18 20 24 24 28 24 30 30

61% to 80% of Rated Tension 14 14 16 18 20 20 24 20 24 24

Up to 60% of Rated Tension 12 12 14 16 18 18 20 18 20 20

2-400

20

16

14


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ImperialCONTIFLEX General Specifications

5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

Number of Textile Plies 5 4 3 4 5 4 6 5 3 4 4 5

Textile Type P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N

Operating Tensile Strength 750 800 900 1000 1000 1200 1200 1250 1500 1800 2000 2000

Nominal Carcass Gauge .351 .354 .272 .323 .350 .370 .425 .409 .410 .540 .555 .581

Belt Modulus 62500 66600 75000 83300 83300 100000 100000 104100 100000 120000 133000 133300

UnitTechnical Specifications

PIW

inches

PIW

CONTIFLEX Minimum Belt Width (inches)1

5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

20 36 30 30 36 42 42 42 42 42 48 54 54

Carrying Idlers 35 36 36 36 42 42 42 42 48 48 54 54 54

45 42 42 42 48 48 48 48 54 54 60 60 60

Belt Carcass Type


CONTIFLEX Load Support (inches)1

Material Weight Idlers 5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

20 96 96 84 96 108 108 120 120 108 126 126 126

Light 0 to 40 lbs/ft 3 35 84 84 72 84 96 96 108 108 96 126 126 126

45 84 72 66 84 84 84 96 96 84 120 126 126

20 84 84 72 84 96 96 108 108 96 120 126 126

Medium 41 to 80 lbs/ft 3 35 72 72 72 72 84 84 96 96 96 120 126 126

45 60 66 66 72 78 78 96 84 84 108 120 126

20 72 84 72 84 96 84 108 108 96 108 120 126

Heavy 81 to 120 lbs/ft 3 35 60 72 60 72 84 72 96 96 84 108 114 120

45 54 60 54 60 72 72 84 84 72 96 108 114

20 60 72 60 72 84 72 96 96 84 108 114 114

Extra Heavy Over 120 lbs/ft 3 35 54 60 54 60 72 66 84 84 72 96 102 108

45 48 54 48 54 66 60 84 72 72 84 96 102

CONTIFLEX Minimum Pulley Diameters (inches)

5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

Belt

Operating

Range

Belt Carcass Type

81-100% of Rated Tension 30 30 32 36 36 42 48 42 48 54 60 60

61% to 80% of Rated Tension 24 24 26 30 30 36 42 36 42 48 54 54

Up to 60% of Rated Tension 20 20 20 24 26 30 36 30 36 42 48 48


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CONTIFLEX General Specifications (millimeters)

Unit EP400/2Technical Specifications EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3

Textile Type

Number of Textile Plies

EP

2

40

2.54

4270

EP

2

50

2.64

4160

EP

3

60

3.91

6400

EP

3

75

4.22

6650

EP

2

70

4.37

6830

EP

3

75

5.11

6650

EP

4

80

5.41

8400

EP

4

100

5.79

7880

EP

3

105

6.60

8750

EP

4

120

7.01

8750

EP

3

90

5.99

10940

Operating Tensile Strength kN/m

Nominal Carcass Gauge mm

Belt Modulus N/mm

EP700/2

EP400/2 EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3

400

450

600

400

450

600

500

600

750

500

600

750

500

600

750

600

750

900

600

750

900

750

900

1050

750

750

900

750

900

1050

750

900

1050

EP700/2

CONTIFLEX Minimum Belt Width (millimeters)1

20

Carrying Idlers 35

45

Belt Carcass Type


1200

1000

900

1000

900

900

900

700

600

700

600

NR

1300

1200

1000

1200

1000

900

1000

900

700

900

700

NR

1500

1300

1200

1500

1200

1000

1200

1000

900

1000

1000

900

1800

1500

1500

1500

1500

1300

1300

1300

1200

1200

1000

900

1500

1300

1300

1300

1200

1000

1200

1200

1000

1000

900

700

1800

1600

1500

1600

1500

1300

1500

1300

1200

1300

1200

1000

1800

1800

1500

1600

1500

1300

1500

1300

1200

1200

1000

900

2100

1800

1800

1800

1500

1300

1600

1500

1300

1500

1300

1200

2100

1800

1600

1800

1500

1300

1600

1300

1200

1300

1200

1000

2400

2100

1800

2100

1800

1600

1800

1500

1300

1600

1300

1200

2100

1800

1600

1800

1500

1300

1600

1500

1300

1300

1200

1000

EP700/2

CONTIFLEX Load Support (millimeters)1

Material Weight Idlers

20

Light 0 to 40 lbs/ft 3 35

45

20

Medium 41 to 80 lbs/ft3 35

45

20

Heavy 81 to 120 lbs/ft3 35

45

20

Extra Heavy Over 120 lbs/ft 3 35

45


400

450

650

400

450

650

550

650

800

550

650

800

550

650

800

650

800

950

650

800

950

800

950

1100

800

800

950

800

950

1100

800

950

1100

EP700/2

CONTIFLEX Minimum Pulley Diameters (millimeters)

BeltOperating

Range

81-100% of Rated Tension

61% to 80% of Rated Tension

Up to 60% of Rated Tension

Belt Carcass Type



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CONTIFLEX General Specifications (millimeters)

Unit EP1500/5Technical Specifications EP1400/4 EP1500/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4

Textile Type


EP

5

150

8.92

10940

EP

4

140

8.99

11660

EP

3

188

6.91

13130

EP

4

175

8.20

14580

EP

5

188

8.89

14580

EP

4

250

9.40

17510

EP

6

263

10.80

17510

EP

5

281

10.39

18230

EP

3

300

10.41

17510

EP

4

400

13.72

21010

EP

4

400

14.10

23290

Operating Tensile Strength kN/m

Nominal Carcass Gauge mm

Belt Modulus N/mm

EP1600/5 EP3150/5

EP

5

394

14.76

23340


900

900

1050

750

900

1050

750

900

1050

900

1050

1250

1050

1050

1250

1050

1050

1250

1050

1050

1200

1050

1200

1350

1050

1200

1350

1200

1350

1550

1350

1350

1550

EP1600/5 EP3150/5

1350

1350

1550

CONTIFLEX Minimum Belt Width (millimeters)1

20

Carrying Idlers 35

45

Belt Carcass Type


2400

2100

2100

2100

1800

1500

1800

1500

1300

1500

1300

1200

2400

2100

1800

2100

1800

1600

2100

1800

1500

1800

1500

1300

2100

1800

1600

1800

1800

1600

1800

1500

1300

1500

1300

1200

2400

2100

2100

2100

1800

1800

2100

1800

1500

1800

1500

1300

2700

2400

2100

2400

2100

1900

2400

2100

1800

2100

1800

1600

2700

2400

2100

2400

2100

1900

2100

1800

1800

1800

1600

1500

3000

2700

2400

2700

2400

2400

2700

2400

2100

2400

2100

2100

3000

2700

2400

2700

2400

2100

2700

2400

2100

2400

2100

1800

2700

2400

2100

2400

2400

2100

2400

2100

1800

2100

1800

1800

3200

3200

3000

3000

3000

2700

2700

2700

2400

2700

2400

2100

3200

3200

3200

3200

3200

3000

3000

2800

2700

2800

2500

2400

EP1600/5 EP3150/5

3200

3200

3200

3200

3200

3200

3200

3000

2800

2800

2700

2500

CONTIFLEX Load Support (millimeters)1

Material Weight Idlers

20


45

20

Medium 41 to 80 lbs/ft 3 35

45

20

Heavy 81 to 120 lbs/ft 3 35

45

20


45


950

950

1100

800

950

1100

800

950

1100

950

1100

1220

1100

1100

1250

1100

1100

1250

1100

1100

1250

1100

1250

1400

1100

1250

1400

1250

1400

1550

1400

1400

1550

EP1600/5 EP3150/5

1400

1400

1550

CONTIFLEX Minimum Pulley Diameters (millimeters)

BeltOperating

Range


61% to 80% of Rated Tension


Belt Carcass Type


Metric


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CONTI TITANConveyor Belting

CONTI TITAN General Specifications

I-230 I-285 I-350 I-450 I-550 I-700 I-800 I-900

Textile Type P/N/N

1

230

0.094

26000

290

P/N/N

1

285

0.098

29000

475

P/N/N

1

350

0.109

37000

900

P/N/N

1

450

0.120

48000

1000

P/N/N

1

550

0.141

52000

1325

P/N/N

1

700

0.156

56000

1800

P/N/N

1

800

0.172

-

3130

P/N/N

1

900

0.203

-

3540


Operating Tensile Strength

Nominal Carcass Gauge

Belt Modulus

Impact Resistance1

Technical Specifications I-180

P/N/N

1

180

0.078

23000

220

Unit

PIW

inches

PIW

ft-lbs

I-230 I-285 I-350 I-450 I-550 I-700 I-800 I-900

14

18

24

18

24

30

20

24

30

24

30

36

24

30

36

30

36

42

36

42

48

36

42

48

I-180

14

18

18

CONTI TITAN Minimum Belt Width (inches)

Belt Carcass Type

20

Idlers 35

45

CONTI TITANLoad Support2 (inches)

Material Weight Idlers I-180 I-230 I-285 I-350 I-450 1-550 I-700 I-900

20 42

36

30

36

3024

30

24

NR

30

NR

NR

48

42

36

42

3636

36

30

NR

30

NR

NR

60

54

48

54

4842

48

42

36

36

30

24

72

60

54

60

5448

54

48

42

48

42

36

84

72

60

72

6054

60

54

48

54

48

42

84

72

60

72

6054

72

60

54

60

54

48

84

84

72

84

7260

72

72

60

72

60

54

84

84

84

84

8472

84

72

72

84

72

60

I-800

84

84

72

84

7260

72

72

60

72

60

54


45

20

Medium 41 to 80 lbs/ft

3

3545

20


45

20


45

I-230 I-285 I-350 I-450 1-550 I-700 I-800 I-900I-180

CONTI TITAN Minimum Pulley Diameters (inches)

Belt Carcass Type

81-100% of Rated TensionBelt

Operating

Range

14

12

10

14

12

10

16

14

12

18

16

14

20

18

16

24

20

18

24

20

18

28

24

20

30

24

20



1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance isdowngraded from the values shown in the table. Testing performed in accordance with DIN 22102.



11/16

A tough belt designed for tough conditions, CONTI TITAN is

constructed to withstand brutal operating conditions. The unique,

highly engineered, straight-warp carcass is designed to maximize

the resistance to extreme ripping, tearing, gouging, and impact

stresses. Conventional plied conveyor belting utilizes fabric plies

consisting of longitudinal and transverse yarns that cross overand under each other. This crimping of the yarns is elongated

under tension, and as a result manifests additional stretch. The

CONTI TITAN straight-warp fabric is designed with heavy duty,

high-strength, straight yarns in the longitudinal direction, which

are bound to heavy duty weft yarns with a specially engineered

binder yarn. This unique construction eliminates most all of the

crimp found in conventional conveyor belting fabrics.

CONTI TITAN is engineered and designed to provide the follow-

ing characteristics:

High-strength with exceptional dimensional stability

Rip and tear resistance that is 2-3 times that of conventional

conveyor belting

Impact resistance that far exceeds conventional conveyor belting Outstanding puncture resistance

Excellent flexibility and load support

CONTI TITAN is available in operating tension ratings up to 900

PIW (160 kN/m) in the single unit design and up to 2,250 PIW

(400 kN/m) in the double unit design. Combined with one of

ContiTechs high-performance covers, CONTI TITAN will provide

the lowest cost of ownership in demanding applications.

CONTI TITAN General Specifications

II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250

Textile Type P/N/N

2

450

0.250

39000

1475

P/N/N

2

550

0.257

44000

2200

P/N/N

2

700

0.264

50000

2900

P/N/N

2

1000

0.284

68000

4720

P/N/N

2

1250

0.347

82000

5900

P/N/N

2

1750

0.378

95000

8850

P/N/N

2

2000

0.394

-

11060

P/N/N

2

2250

0.457

-

14750




Belt Modulus

Impact Resistance1

Technical Specifications II-350

P/N/N

2

350

0.219

35000

1250

Unit

PIW

inches

PIW

ft-lbs

II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250

24

30

36

24

30

36

30

36

42

30

36

42

30

36

42

36

42

48

42

48

54

42

48

54

II-350

24

30

36

CONTI TITAN Minimum Belt Width (inches)

Belt Carcass Type

20

Idlers 35

45

II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250II-350

CONTI TITAN Minimum Pulley Diameters (inches)

Belt Carcass Type


Operating

Range

24

20

18

24

20

18

24

20

18

30

24

20

36

30

24

36

30

24

48

42

36

54

48

42

54

48

42





CONTI TITAN Load Support2 (inches)

Material Weight Idlers II-350 II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250

20


45

20


45

20


45

20


45

84

72

66

72

6660

72

60

54

60

54

48

84

84

72

84

7272

84

72

60

72

60

54

84

84

72

84

7272

84

72

60

72

60

54

84

84

84

84

8484

84

84

72

84

72

60

84

84

84

84

8484

84

84

84

84

78

72

84

84

84

84

8484

84

84

84

84

84

84

126

126

108

120

120108

108

108

96

108

96

84

126

126

114

126

120114

120

114

102

114

102

96

126

126

114

126

120114

120

114

102

114

108

96

Imperial


12/16

CONTI TITAN General Specifications (millimeters)

EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1

Textile Type EPP

1

40

2.10

4550

395

EPP

1

50

2.30

5080

645

EPP

1

63

2.60

6480

1220

EPP

1

80

3.05

8410

1350

EPP

1

100

3.60

9110

1800

EPP

1

125

4.00

9810

2440

EPP

1

140

4.10

-

4240

EPP

1

160

5.00

-

4800




Belt Modulus

Impact Resistance1

Technical Specifications EPP315/1

EPP

1

32

1.90

4030

300

Unit

kN/m

mm

N/mm

N-m


350

450

600

450

600

800

550

650

800

650

800

900

650

800

900

800

950

1100

950

1100

1250

950

1100

1250

EPP315/1

350

450

450

CONTI TITAN Minimum Belt Width (millimeters)

Belt Carcass Type

20

Idlers 35

45

CONTI TITANLoad Support2 (millimeters)

Material Weight Idlers EPP315/1 EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1600/1

20 1000

900

750

900

750

600

750

600

NR

750

NR

NR

1200

1000

900

1000

900

900

900

700

NR

700

NR

NR

1500

1300

1200

1300

1200

1000

1200

1000

900

900

700

600

1800

1500

1300

1500

1300

1200

1300

1200

1000

1200

1000

900

2100

1800

1500

1800

1500

1300

1500

1300

1200

1300

1200

1000

2100

1800

1500

1800

1500

1300

1800

1500

1300

1500

1300

1200

2100

2100

1800

2100

1800

1500

1800

1800

1500

1800

1500

1300

2100

2100

2100

2100

2100

1800

2100

1800

1800

2100

1800

1500

EPP1400/1

2100

2100

1800

2100

1800

1500

1800

1800

1500

1800

1500

1300


45

20


45

20


45

20


45

EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1EPP315/1

CONTI TITAN Minimum Pulley Diameters (millimeters)

Belt Carcass Type


Operating

Range

400

350

300

400

350

300

450

400

350

500

450

400

550

500

450

650

550

500

650

550

500

750

650

550

800

650

550






13/16

CONTI TITAN General Specifications (millimeters)


Textile Type EPP

2

80

5.80

6830

2000

EPP

2

100

6.10

7710

2980

EPP

2

126

6.70

8760

3930

EPP

2

200

7.20

11910

6400

EPP

2

250

8.80

14360

8000

EPP

2

313

9.60

16640

12000

EPP

2

350

10.00

-

15000

EPP

2

400

11.60

-

20000




Belt Modulus

Impact Resistance1

Technical Specifications EPP630/2

EPP

2

63

5.40

6130

1700

Unit

kN/m

mm

N/mm

N-m


650

800

950

650

800

950

800

950

1100

800

950

1100

800

950

1100

950

1100

1250

1100

1250

1400

1100

1250

1400

EPP630/2

650

800

950

CONTI TITAN Minimum Belt Width (millimeters)

Belt Carcass Type

20

Idlers 35

45

EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2EPP630/2

CONTI TITAN Minimum Pulley Diameters (millimeters)

Belt Carcass Type


Operating

Range

650

550

500

650

550

500

650

550

500

800

650

550

950

800

650

950

800

650

1250

1100

950

1400

1250

1100

1400

1250

1100





CONTI TITAN Load Support2 (millimeters)

Material Weight Idlers EPP630/2 EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2

20


45

20


45

20


45

20


45

2100

1800

1600

1800

1600

1500

1800

1500

1300

1500

1300

1200

2100

2100

1800

2100

1800

1800

2100

1800

1500

1800

1500

1300

2100

2100

1800

2100

1800

1800

2100

1800

1500

1800

1500

1300

2100

2100

2100

2100

2100

2100

2100

2100

1800

2100

1800

1500

2100

2100

2100

2100

2100

2100

2100

2100

2100

2100

1900

1800

2100

2100

2100

2100

2100

2100

2100

2100

2100

2100

2100

2100

3200

3200

2700

3000

3000

2700

2700

2700

2400

2700

2400

2100

3200

3200

2800

3200

3000

2800

3000

2800

2500

2800

2500

2400

3200

3200

2800

3200

3000

2800

3000

2800

2500

2800

2700

2400

Metric


14/16

STAHLCORDConveyor Belting

Technical data (reference values)

Belt spliceType

ST 500

ST 630

ST 800

ST 1000

ST 1120

ST 1250

ST 1400

ST 1600

ST 1800

ST 2000

ST 2250

ST 2500

ST 2800

ST 3150

ST 3500

ST 4000

ST 4500

ST 5000

ST 5400

ST 6300

ST 7100

Rated

break.

strength

N/mm

500

630

800

1000

1120

1250

1400

1600

1800

2000

2250

2500

2800

3150

3500

4000

4500

5000

5400

6300

7100

Cord

pitch

mm

14

12

10

12

11

14

12

15

14

12

12

15

14

15

15

15

16

17

17

2)

2)

Belt width, for

30 trough,

at least 3)

mm

400

400

500

500

500

500

500

600

650

650

650

800

800

800

800

800

1000

1000

1000

2)

2)

Weight of

belt core 4)

kg/m2

5.7

6.1

6.5

8.6

10.1

10.6

11.3

12.4

12.8

14.0

14.6

18.0

18.6

21.7

24.1

25.8

27.9

31.4

12.3

2)

2)

Diameter ofthe drive

pulley, at least

mm

500

500

500

630

630

800

800

800

800

800

800

1000

1000

1250

1250

1250

1400

1600

1600

2)

2)

Minimum

cover gauge

mm

3

3

3

4

4

4

4

4

4

4

4

5

5

6

6

7

7

8

8

2)

2)

Referenceelongation at10% of minimumbreaking strength

%

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0,1 - 0,3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

2)

2)

Lenght lv

1)

mm

600

600

600

600

650

650

950

750

800

1150

1250

1350

1450

1650

2350

2650

2800

4050

4450

2)

2)

No. of

Steps

1

1

1

1

1

1

2

1

1

2

2

2

2

2

3

3

3

4

4

2)

2)

Cord

diameter

mm

2.80

2.80

2.80

3.60

3.60

4.40

4.40

5.10

5.10

5.10

5.30

6.70

6.70

7.50

8.10

8.60

9.20

10.4

10.8

2)

2)

*Other types on request

1) It is rcommendable that the belts will be spliced in a bias that depends on the vulcaniser used. Most vulcanisers have a bias of 16 40', corresponding to 0.3 x belt width.

2) To be determined as per requirements. 3) With cover thicknesses normally used. 4) Belt weight: Add product of cover gauge (carrying side plus bottom side) and density.

Tried and tested in long distance conveyance in both surface and underground

mining applications around the globe, STAHLCORD conveyor belts are available in

many different belt designs and cover compound qualities. Thanks to the high

tensile strength and low elongation of the steel cords, STAHLCORD belts are

perfectly suited to long-distance conveyance. ContiTech is fully aware that these

applications demand extremely wide and long conveyor belts. STAHLCORD is

offered in widths up to 6400mm (252 inches), strengths up to ST10,000 and roll

weights of up to 60 tons.

By employing state of the art equipment and the foremost technological methods,STAHLCORD quality is second to none. ContiTech manufactures their own steel

cord which enables our factories to measure and control the entire production

process from beginning to end. All parameters of production cord design,

compound quality, pre-tensioning of the cords, and vulcanization are expertly

harmonized.


15/16

Service

MaterialsVisit our web store at:

www.contitech-online.com/cbg/us-shop

With smooth surface and contact layer

There are many surfaces on a conveyor that are subject to corrosion

and wear. This undesirable change leads to reduced service life and

increased downtime costs. Correx lining has a contact layer which

increases adhesion to the surface it is bonded to and enhances overall

productivity.

With profiled surface and contact layer

In order to improve the resistance between the conveyor belt and

the drive pulley, as well as, the frict ional force under unfavorable drive

conditions (e. g. wetness or contamination), drive pulleys are covered

with profiled rubber or ceramic lagging.

In order to make repairs to damaged conveyor belts and otherrubber lined surfaces, ContiTech developed Conrema. Depending

on the product, either one or two contact layers are used to

maximize adhesion to the product being repaired. The Conrema

cold repair material product portfolio allows downtime to be

minimized.

For specific jobs, it is now a technical standard to utilize cold bondtechnology with industrial adhesives. This technology is also

employed in conveyor belt splicing, where hot vulcanization is not

viable. This saves time and money and can be applied in many areas.

ContiTech service materials use safe, non-carcinogenic ingredients in

order to keep both our employees and clients free from harm.

ContiSecur BFA / Activator (two part cold adhesion)

ContiPlus (bonding primer)

ContiSecur PREMIUM (single part cold adhesion)

CCS Solution (cleaning solvent)

ABS scrapers with smooth surface and no contact layer can be used

to clean the belt surface. These are available in different designs with

different degrees of shore hardness.

Correx

Conrema Repair Materials Cold Bonding Solutions and Solvents

Scraper Rubber


16/16

www.contitech.usConveyor Belt Group

Your local contact

[email protected]

The ContiTech division of the Continental Corporation is a

development partner and original equipment supplier to nume-

rous industries for high-quality functional parts, components and

systems. With its know-how in rubber and plastics technology,

ContiTech contributes significantly to industrial progress and

mobility that is safe, comfortable and eco-friendly.

The content of this publication is not legally binding and is

provided as information only. The trademarks displayed in this

publication are the property of Continental AG and/or its affi liates.

Copyright 2014 ContiTech AG. All rights reserved.

For complete information go to: www.contitech.de/discl_en

Continental - Conveyor Belt Products Guide - USA - 2014

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Transcript of Continental - Conveyor Belt Products Guide - USA - 2014