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Contents - amgeneral.com · in a state of the art training center located in South Bend, Indiana....
Transcript of Contents - amgeneral.com · in a state of the art training center located in South Bend, Indiana....
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2019 COURSE CATALOG
HMMWV Military TrainingFIELD SERVICE & MILITARY TRAINING
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General Information 4
Student Registration 5
Payment Information 5
Advanced Mobility / Maintenance / BDAR 6
Field Maintenance Training 8
Sustainment Maintenance Training 10
4L80E Transmission Maintenance Training 12
Air Conditioning Systems Maintenance 14
Alternator / Starter / Electrical Systems Maintenance 16
Diesel Fuel Injection Pump Maintenance Training 17
Visitor Information 18
Contents
Whether it is ‘training readiness,’ combat operations, or domestic response to floods and other natural disasters, it is the soldier in his or her HMMWV that America sees coming to their aide.
—Major General Courtney Carr, Indiana National Guard
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Who needs this training?
Individuals who are directly or indirectly responsible for operating, servicing, maintaining or conducting training using the High Mobility Multi-Purpose Wheeled Vehicle (HMMWV).
Why your organization should consider this training.
In an era of constrained budgets, vehicle operation, servicing, and maintenance are major cost drivers, we at AM General believe training is the key to mitigating cost drivers through continued and updated knowledge.
What benefits can you expect from this training?
Operators - will benefit from an increased knowledge of how to properly inspect, negotiate extreme terrain, vehicle self-recovery, and understand battle damage assessment techniques for their HMMWVs. This increased knowledge results in higher readiness rates, survivability and safety.
Maintainers - at all levels Field to Sustainment benefit from an increased understanding of detailed automotive principals, troubleshooting, service and repair. Skills learned allow technicians/maintainers to accurately diagnose vehicle systems in a timely and cost effective manner.
General Information
To RegisterFor seat availability, student registration, general inquires, regional maps, or information regarding local hotels honoring government Per Diem rates, course availability and current pricing please contact:
Training Program Development
AM General’s Military Training Department is a world leader in training program development. Our TRADOC certified expert program writers and graphic illustrators are highly trained professionals with the credentials to back them up.
Our program development experience has been gained through the development of training on a myriad of equipment from the HMMWV through various tactical bridging equipment, such as the Improved Ribbon Bridge, the Rapidly Emplaced Bridge System, all of the MK II series Bridge Erection Boats, as well as MRAP, LTAS Wrecker, water purification and fuel distribution systems.
All of our training programs are written to comply with TRADOC Regulation 350-70.
Military Training Department Staff
AM General’s Training Department provides professional training programs at
all military skill (echelon) levels for Army systems used in the military inventory. Our technical writers and program developers use state of the art software to develop professional programs of instruction (POI). Many of our instructors have previous military experience in Army, Navy, and Marine Corps.
Mobile Training Teams
Most of this classroom and technical training also can be provided through Mobile Training Teams, who can be deployed anywhere in the U.S. and around the world.
Nick Messick, Training [email protected](574) 876-1007
John Stearns, Senior [email protected](574) 876-1505
Payment InformationMasterCard®, Visa®, American Express®, Discover®, and U.S. Government Credit Cards are accepted.
Costs relating to travel, lodging, meals, medical expenses, entertainment, laundry, rental cars, phone and fax services, and other related expenses are the responsibility of customers.
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Advanced Mobility / Maintenance / BDAR
One Week (5 training days), 40 hours (8 hours per day) Operator Level Training
The Advanced Mobility Operator Maintenance and Battle Damage Assessment Repair Training course is designed for Operators responsible for the preventative maintenance inspections, operation, operator level maintenance and battle damage assessment on all HMMWV platforms.
This course will ensure operators understand the HMMWV’s functions and capabilities allowing them to safely negotiate extreme off-road conditions while maintaining a high level of performance. Utilizing our 320 plus acre proving grounds and testing center located in South Bend, Indiana students are exposed to hills and slopes of sand, mud, rock, and water which simulate global areas of operation while practicing multiple vehicle recovery techniques in a real world training environments.
Battle damage assessment of both mechanical and electrical failures inherent to battle field operations, teach students safe field expedient procedures for continued maneuverability. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 3 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction.
Each student will be provided one copy of the following manufacturer-developed training manuals:
• Advanced Mobility Operations• Component Testing and Troubleshooting• Battle Damage Assessment and Repair Handbook
Date Class No.
Jan 7-11 OMB90101
Jan 28-Feb 1 OMB90102
Feb 4-8 OMB90201
Feb 11-15 OMB90202
Feb 18-22 OMB90203
Mar 4-8 OBM90301
Mar 11-15 OMB90302
Mar 18-22 OMB90303
Apr 1-5 OMB90401
Apr 8-12 OMB90402
Apr 29-May 3 OMB90403
May 6-10 OMB90501
May 13-17 OMB90502
May 20-24 OMB90503
Jun 3-7 OMB90601
Jun 10-14 OMB90602
Jun 17-21 OMB90603
Jun 24-28 OMB90604
Jul 8-12 OMB90701
Jul 15-19 OMB90702
Jul 22-26 OMB90703
Aug 5-9 OMB90801
Aug 12-16 OMB90802
Aug 19-23 OMB90803
Sep 9-13 OMB90901
Sep 16-20 OMB90902
Sep 23-27 OMB90903
Oct 7-11 OMB91001
Oct 14-18 OMB91002
Oct 21-25 OMB91003
Oct 28- Nov 1 OMB91004
Nov 4- 8 OMB91101
Nov 11-15 OMB91102
Dec 2-6 OMB91201
Dec 9-13 OMB91202
Advanced Mobility / Maintenance / BDAR
Course Availability(Classes can be added upon request)
>>
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Field Maintenance Training
Two Week (10 training days), 80 hours (8 hours per day) ORG / DS Maintenance Training (Echelon 20/30)
The Field Maintenance Training Course is designed for Technicians / Maintainers responsible for conducting Preventative Maintenance checks, semi and annual services, systems troubleshooting, component replacement and repair at the Field Maintenance Level (formerly organizational-20 and Direct Support-30 echelons).
This comprehensive course emphasizes component theory of operation, proper maintenance techniques, use of special tools and shop equipment across all HMMWV platforms in our state of the art training center located in South Bend, Indiana.
Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is two weeks in length (ten training days), eight hours per day.
Each student will be provided one copy of the following manufacturer-developed training manuals:
• Introduction to Vehicle Systems• DB2 Fuel Injection Pump System• Component Testing & Troubleshooting• 6.5L Diesel Engine Systems• Troubleshooting 4L80E Automatic Transmission• Introduction to 4L80 E Automatic Transmission• Introduction to Air Conditioning
Field Maintenance Training
Course Availability(Classes can be added upon request)
>>Date Class #
Feb 4-15 FM90201
Mar 4-15 FM90301
Apr 1-12 FM90401
Apr 29-May 10 FM90402
May 13-24 FM90501
Jun 3-14 FM90601
Jun 17-28 FM90602
Jul 8-19 FM90701
Aug 5-16 FM90801
Sep 9-20 FM90901
Oct 7-18 FM91001
Oct 21- Nov 1 FM91002
Nov 4-15 FM91101
Dec 2-13 FM91201
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Sustainment Maintenance Training
Two Week (10 training days), 80 hours (8 hours per day) Depot Level (Echelon 40)
The Sustainment Maintenance Training Course is designed for Technicians/Maintainers responsible for the rebuilding and repair of the Engine, Transmission, Transfer Case, Differential, Geared Hub, and Electrical components at the Sustainment Maintenance Level (formerly General Support-40 echelon).
This comprehensive course emphasizes component theory of operation, disassembly, cleaning, inspection, precision measurements, assembly, and testing adjustments, of all major vehicle systems and sub systems across all HMMWV platforms.
In our state of the art training center located in South Bend, Indiana, students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction. .
Each student will be provided one copy of the following manufacturer-developed training manuals:
• Introduction to Vehicle Systems• 6.5L Diesel Engine Systems• DB2 Fuel Injection Pump System• Introduction to 4L80 E Automatic Transmission
Advanced Mobility / Maintenance / BDAR
Course Availability(Classes can be added upon request)
>> Date Class #
Feb 4-15 SM90201
Mar 4-15 SM90301
Apr 1-12 SM90401
Apr 29-May 10 SM90402
May 13-24 SM90501
Jun 3-14 SM90601
Jun 17-28 SM90602
Jul 8-19 SM90701
Aug 5-16 SM90801
Sep 9-20 SM90901
Oct 7-18 SM91001
Oct 21- Nov 1 SM91002
Nov 4-15 SM91101
Dec 2-13 SM91201
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4L80E Transmission Maintenance Training
Four days, 32 hours (8 hours per day) Systems Maintenance Training
The 4L80E Transmission Maintenance Training course designed for Technicians/Maintainers who are responsible for inspection, troubleshooting, repair, replacement and rebuilding the GTP 4L80E transmission at all maintenance levels (Organizational-20, Direct-30, and General Support-40 echelons).
This detailed course encompasses transmission theory of operation, electrical, mechanical and hydraulic troubleshooting, disassembly, cleaning, inspection, precision measuring, assembly, and testing for the 4L80E Transmission.
Our facility utilizes field expedient troubleshooting techniques, advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training materials and operational cut-away training aids.
Training is conducted at the suggested 4 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction.
Each student will be provided one copy of the following manufacturer-developed training manuals:
• Introduction to 4L80 E Automatic Transmission• Troubleshooting 4L80 E Automatic Transmission• Component Testing and Troubleshooting
4L80E Transmission Maintenance Training
Course Availability(Classes can be added upon request)
>> Date Class No.
Feb 12-15 4L80E90201
Mar 5-8 4L80E90301
Apr 9-12 4L80E90401
May 7-10 4L80E90501
Jun 4-7 4L80E90601
Jul 16-19 4L80E90701
Aug 6-9 4L80E90801
Aug 20-23 4L80E90802
Sep 10-13 4L80E90901
Oct 8-11 4L80E91001
Nov 5-8 4L80E91101
Dec 10-13 4L80E91201
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Air Conditioning Systems Maintenance
3 days (24 hours / 8 hours per day) Systems Maintenance Training
The Air Conditioning Systems Training course is designed for Technicians/Maintainers responsible for electrical troubleshooting, refrigerant recovery, evacuation, inspection, component replacement, refrigerant recharge, leak detection, and testing of HMMWV air conditioning systems.
This comprehensive course emphasizes the scientific principles of refrigeration, thermal efficiency, electrical control systems and servicing procedures. Our facility utilizes advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana.
Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and Service Bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction.
Each student will be provided one copy of the following manufacturer-developed training manual:
• Principles of Air Conditioning
Air Conditioning Systems Maintenance
Course Availability(Classes can be added upon request)
>> Date Class No.
Jan 22-24 AC90101
Apr 10-12 AC90401
May 15-17 AC90501
Jul 24-26 AC90701
Sep 25-27 AC90901
Nov 13-15 AC91101
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Alternator / Starter / Electrical Systems Maintenance
3 days (24 hours / 8 hours per day) Systems Maintenance Training
The Alternator/Starter & Electrical Systems Training Course is designed for Technicians/Maintainers responsible for the inspection, diagnosis, repair, replacement and rebuilding of electrical components at the field maintenance level (Formerly Organizational-20, Direct Support-30 echelons).
This detailed course includes theory of operation, troubleshooting, disassembly, cleaning, inspection, precision measurements, assembly, and testing for the starting, charging, lighting, and glow plug systems.
In our state of the art training center located in South Bend, Indiana, Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction
Each student will be provided one copy of the following manufacturer-developed training manual:
• Component Testing and Troubleshooting
Diesel Fuel Injection Pump Maintenance Training
3 days (24 hours / 8 hours per day) Systems Maintenance Training
The Air Conditioning Systems Training course is designed for Technicians/Maintainers responsible for electrical troubleshooting, refrigerant recovery, evacuation, inspection, component replacement, refrigerant recharge, leak detection, and testing of HMMWV air conditioning systems.
This comprehensive course emphasizes the scientific principles of refrigeration, thermal efficiency, electrical control systems and servicing procedures. Our facility utilizes advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana.
Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and Service Bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction
Each student will be provided one copy of the following manufacturer-developed training manual:
• Introduction to 4L80 E Automatic Transmission• Troubleshooting the 4L80 E Automatic Transmission• Component Testing and Troubleshooting
Please Call (574) 247-0371 for scheduling information Please Call (574) 247-0371 for scheduling information
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St. Joseph River
AIRPORTENTRANCE
ROUNDABOUT
CHIPPEWA AVE.
SAINT JOSEPH VALLEY PARKWAY
MISHAWAKA
MISHAWAKA
ROSELAND
NOTRE DAME
GRANGER
OSCEOLA
SOUTH BEND
EXIT 72SOUTH BEND
WEST
EXIT 77SOUTH BEND
EXIT 83MISHAWAKA
SOUTH BENDREGIONALAIRPORT
StudebakerNational
Museum
Four Winds Field
CenturyCenter
East Race
Town & CountryShopping Centre
100 CenterPlaza
University Park Mall
Four WindsCasino
PotawatomiZoo
Farmer’sMarket
Mish
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Sout
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SPLO andAM GENERAL
TECHNICAL CENTER
To Bertrand Rd.Niles, Michigan
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Saint Mary’sCollege
Holy CrossCollege
University of Notre Dame
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DOWNTOWNSOUTH BEND
DOWNTOWNMISHAWAKA
AM GENERALPROVING GROUNDSAND TESTING CENTER
AM GENERAL MISHAWAKAMANUFACTURING CAMPUS
933
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AM GENERAL LOGISTICS OPTIMIZATION CENTER
AM GENERALAFTERMARKET FUFILLMENT
AND TRAINING CENTER
AM GENERALCORPORATE OFFICE
ROUNDABOUT
AREA ATTRACTION
RETAIL / DINING
AM GENERAL FACILITY
To Indianapolis, Indiana31
To Elkhart, Indiana20
To Toledo, Ohio9080
To Chicago, Illinois9080
To Niles, Michigan933
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INDIANA EAST-WEST TOLL ROAD
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JEFFERSON BLVD.
LINCOLN WAY EAST
LINCOLN WAY WEST
DRAGOON TRL.
12TH ST.
SAINT JOSEPH VALLEY PARKWAY
IRELAND RD.IRELAND RD.IRELAND RD.
EWING AVE.EWING AVE.
JEFFERSON BLVD.
MISHAWAKA AVE.
CLEVELAND RD.CLEVELAND RD.
CLEVELAND RD.
UNIVERSITY DR.
Visitor Information
Hotels
Staybridge Suites52860 IN-933, South Bend, IN 46637(574) 968-7440
Inn at St. Mary’s53993 IN-933, South Bend, IN 46637(574) 232-4000
Hilton Garden Inn53995 IN-933, South Bend, IN 46637(574) 232-7700
Hampton Inn & Suites7347 Heritage Square Drive, Granger IN 46530(574) 243-4600
Residence Inn South Bend-Mishawaka231 Park Pl, Mishawaka, IN 46545(574) 271-9283
Spring Hill Suites Marriott5225 Edison Lakes Pkwy, Mishawaka IN, 46545(574) 271-0832
Courtyard by Marriott4825 N Main St, Mishawaka, IN 46545(574) 273-9900)
AM General recommends the following hotels based upon their outstanding accommodations for our students and their proximity to our Aftermarket Fulfillment and Training Center.
To ensure you receive the GSA per diem rate when booking reservations be sure to call the Hotel’s local number and inform them that you are a customer of AM General.
Rates subject to change based on GSA per diem rate changes
AMG Training Facilities Aftermarket Fulfillment and Training Center5448 Dylan Drive, South Bend, IN 46628
Proving Grounds and Testing Center801 W. Chippewa Ave, South Bend, IN 46614
AMG FacilitiesCorporate Office105 N. Niles Ave, South Bend, IN 46617
Mishawaka Manufacturing Campus13200 McKinley Hwy, Mishawaka, IN 46544
AM General Logistic Optimization Center701 W. Chippewa Avenue, South Bend, IN 46614
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For course registration, please contact:
Nick MessickTraining [email protected](574) 876-1007
John StearnsSenior [email protected](574) 876-1505
www.amgeneral.com