CONTE TS:

- --

- ----- ---

/ /

GALVA COAT -'

It might take years andyears for someone to trans[ate his thoughts

to actions. But when actions come to reafity you·.fee[ yroud.

(ja[va Coat after so nlany years of continuous effort came to

reartty to te[[ the story of how great human 6eing can achieve.

.A [and mark in the incfustria[ area of .A6u 'Dha6i organized to

yroduce a wide range of steeryroaucts using high[y soyhisticated

equiyntent and techniques. In a snort span of time

(ja[va Coat 6ecame one of the reading manufacturing orga­

nization not on[y in .A6u Dha6i 61ft in the entire region.

Man Bt . 'Dire tor

, GALVA COAT

Lighting and transmission poles are manufactured by using up-to-date

technology CNC & PLC controlled machine, with minimum manual

handling required using raw materials from first class European steel mills.

Galva Coat possesses 14 meter long shear machine and 15 meter long press brake for

production of octagonal, polygonal and conical poles, and as a standard procedure poles

are delivered hot dip galvanized.

- -

-- -- - --

•

DESGN

Galva Coat has invested tremendously in sophisticated special design program to design

the most economical poles.

Each project is designed according to American and British standards taking into

consideration all related parameters such as wind speed, height and type of luminaries.

o D

8

_ D -or OpenlnQ 130x500 I Neat e, o'oofed

Rel 'orced

Boltom A/F 241

Bose Plole

SEE DETAIL Z

g N

o D ..n

JOO

Pipe088. 9

Our Design Engineers with their experience in this industry, in conjunction with the latest

specialized software packages available, are designing Poles/ Masts and Steel Structures to

give optimum performance, in line with international standards: We have an excellent

blend of experienced Engineers heading the various manufacturing an supporting

functions.

MANUFACTURING: .

Quality Control:

Quality is one of the most important function and performance from the early beginning

stages starting from preparing the offer to customer and ending with delivery.

Step by step checking in made in order to control material and production to be in

accordance with the specifications and in line with international standards and tolerances.

Galva Coat has a big team of Quality Control Engineers and Quality Control Inspectors.

Galva Coat is maintaining a Quality Control Department with latest and updated

instruments to monitor each stage and process, starting from' receiving of material, until

dispatch, thus maintaining quality through out the execution of the job.

Qu -"ty A urance~

Galva Coat is committed to achieve utmost Customer satisfaction by producing consistent

high quality products that meet customer requirements and adherence to all statutory and

regulatory requirements, as applicable.

Galva Coat also equally committed to adopt apro-active approach to protect its surround­

ings and environment, by minimizing the level of harmful emissions wherever its practica­

ble and dispose off the waste and effluents in a safe way, in line with the regulation to

prevent pollution of land, water and air by exercising proper control over its activities and

operations.

~s an outcome of our hard work, Galva Coat been successful in optioning ISO 9001-2000

(Qual ity Management System) as well ISO 14001-2004 (Environmental Management

System) Certification,

I

I IAWARD'S:

SHEIKH KHALIFA I DUSTRY AWARD:

Galva Coat been awarded the GOLDEN AWARD of Sheikh Khalifa Industrial Award

three(3) times in 1999 , 2001 & 2003 in addition to the Environment Award as a

recognition of its great role in maintaining a sound and safe industrial working and

surrounding environments.

~,.I~:t,,~I..i...aJ''':''j~>O !.J-:!-w

~jj~lu~

~~'~":').>i....l.4il

...... \--.lJ ,-"WI '---jJ.1..--· ..

~1"1~:tI,~L;",.oJI':'IJ~)UI~

~>3~I':'~

~~I~~)~.wa

,~~~ ,.'al4cu..JJ'~ fid,t:!1 i~~

3~'-lJ

!JY!JJj~&jv1~I ..

:d;)\.:.l,~j~~i~i>Y

'~I~lin

SHEIKH KHAlI,FANV 10 ME 'T AWARD SHEI KHAL FANDUSTRY AWARD ( 19,99) I( 1999 )

AWARDS:

YAWARD

r~OlIJl.f ('\ \JU' QL ,\L Il

== .4f

.1

SHEIKH KHAL.FA I DUSTRY AWA 0 (2003 )1

PRODUCTS:

STEEL POLES:

Galva Coat produce variable types, heights, and shapes of lighting and transmission

poles such as :

Oc agonal Li htin Poles:o

- Octagonal street lighting poles up to 14 me ers heigh in one segment.

- Octagonal street lighting po P.S Jp 0 any required length. (multi-segments).

- Round conic I reel Ii h~in J poles up to 14 meters height.

- -

PRODUCTS:

raific Ignal P I as p r 10 -al nd int rnati nal tanrlard.

• D ora ive Ie t U,I [n 'i in tree I gard t1 La, p rk and privJte roje l..

- -

- -­ - --­

- - -

-- - --

ra ed m nually for ease ofnwith h I hl up 0

P Ie 1'0 I w nd m Ii UI11 Clltilg overh an line .

PRODUCTS:

MOO PO ES & HIGH MASTS

A Variety of Monopoles and High masts can be produced complying to international

specification and standards and complete with all necessary accessories. Monopoles are

designed and supplied to meet it's applications:

1.Antenna Monopoles:

Monopoles are supplied with heights more than 40M to support transmission antennas.

2 Electric Transmission Monopoles:

Steel transmission monopoles are used allover the world to carry Electrical Transmission

lines up to 415 KV. They are used in many areas replacing Steel Towers (Lattice Towers)

due to many advantages such as:

a. Less area of land required

b. Less and quick erection time

c. Bettershape

d. Easy maintenance and less maintenance cost.

---- ---

3. High Masts with Raising & Lowering Gear:

High Masts are designed & Supplied with heights up to SOM and equipped with Raising and

Lowering Gear systcm that is lowered and raised electrically for maintenancc of Luminaries

4. Stadiun Lighting High Masts. These High Masts are designed with head framc to carry big numbcrs of flood lights which are

used in stadiums, Parks, Public areas, etc.

High Masts with Raising & Stadium Lighting High Masts Lowering Gear

We ar,e a'iso pro, d to introd ce he fol'lowing new facmties

The biggest FOLDING MACHINES in the world with the below mentioned capacity:

• Folding Length 15 meters.

• Maximum thickness of 50mm steel plates

• Variable Punch, Die Setting & Bending

New Press Break Machine

CNC Punch Machine:

• For Perforation & Decoration, Cable Management System (Tray/Laser /Trucking, etc)

MVS 6/31 shearing MLC

laser Cutfng Machine:

For Laser cutti ng servi ces (flat bars / tubes, etc)

ew Laser Mach ine

- --

- -- - - - - - - - - - - - -

I GUARD RAil:

Steel Guard Rails aiming at reducing considerably the risks caused by road accidents. Steel Guard Rails are used to prevent the vehicle from going out of the road with the least damage to the vehicle.

A). B,eam Type G ard Ra"1 :

Galva Coat is producing double corrugated guard rails, using the latest technique of continuous

forming system. The corrugated safety rails or guard rails are the most widely specified type of

guard rails to reduce road accidents.

Galva Coat manufacture guard rails including beams, posts, spacers, and all other related

accessories using the most advanced technologies and under full quality control system. All

produced parts of the guard rails are hot dip galvanized according to BS and ASTM standards.

! he excellent quality of products, and the competitive prices, granted Galva Coat a good

reputation not only in the local markets but also in the regional and middle east markets as well.

I

SPECIFICATIONS:

Calva Coat is producing guard rails with different beam center to center lengths varying from 3.00m clc to 4.00m cle.

Specifications of guard rail components are as follows:

GALVA COAT STANDARD PRODUCTS BEAM SPACERPOST

BOLTS& NUTS EL [mmj

TYPE AL [mmj PL SLPH Ipwl PT SHlswlsT

I M 16 x 30 HOGN3516 350GC 3200 3200 0 0150x75x5 150x75x5r:., 0GC 3810 3810 4126 M 16 x 30 HOG3500 0mm mm 3GC 4000 4000 4316 350 M 16x 30 HOG3

* OTHER SIZES ARE ALSO AVAILABLE FOR 'BEAM & POST'

HOT DIP GALVANIZED WASHER lTYPI

-..I fIl -:I:... Cl Z LU ..I

a: LU < LU... '"

:; <: :I: >­()

z ll.I ..I

..0

... fIl

0

'" w

0

'" N

Vi W y

POST

HOT DIP aALVII IZED BOLT AND NUT~

( .. 18 X 30 mm,

w

- ~-

1

• SPACERPOST

- -

-- --- --- -- --

, ..:..:19::..:::36"-'8"--- -'

I I 10·

111 ~I ~ ,., IJl

, 2GO

. 28.58

31 I

SEAS - SECTION

1-­

EFFiiQ.1WE LENGTH I 'Ceoter To Ceoter I (I::

ACTUAL LEN(] I AL I

UNFOLDED B AM LAYOUT

'" 5.5'"

-cb-­28.5/

x- SLOT 19X63.5 • SLOT 23X28.5 Z. SLOT 23X2Il.5 W. 0 20 ROUND HOLE

MATERIALS

Beams: Beams are manufactured from high quality hot rolled coils from European mills with

any required steel grade and as per international standards: AASHTO M183, or AASHTO M

180. Beams are automatically formed and punched using continuous forming and punching

line. The sheet width of the beam is 480mm, thickness of sheet is variable from 2.7 mm, 2.75

mm and 3.43 mm or any other thickness required.

Posts and Spacers: Posts and spacers are made as well from top quality hot rolled coils formed

to any required dimensions and thickness of using the same technique of cold forming process.

Fixing Bolts and Nuts: All fixing bolts, nuts and washers are of grade 8.8 Hot Dip Galvanized to

ASTM A 153 and "Galva (oat" at the head of the bolt.

All parts of the guard rail such as beams, posts and spacers are hot dip galvanized according to

ASTM A123 and BS 129. Hot dip galvanizing is done in Galva Coat galvanizing plant.

B). Wir'e Rope eras Baniers:I

Galva Coat can fabricate & supply wire rope crash barrier system which consists of the

following:

a. ,steel Wire Rope: 19 mm dia wire rope can be supplied with 3 or 4 wires systems in each post.

Hot dip galvanized.

b. Steel! osts: Made of channell 00xSOx4 mm fabricated from steel grade 43 A to BS 4360 or

equivalent. Hot dip galvanized.

c. Accessories: Including end anchorage, bolts, reflectors, etc. Galva Coat has one of the

biggest galvanizing plants in the Middle East with Zinc kettle dimension of 14.20m length,

1.50m width and 2 .SOm depth.

Galva Coat is well equipped with laboratories for testing and maintaining the quality to assure

that our products are coming out with zero errors.

Corrosion prevention is an essential factor in the economic utilization of the steel. In most steel

products hot dip galvanizing provides ideal corrosion protection for steel. No other productive

coating matches galvanizing unique combination of low frist cost, ease of inspection for

coating quality, durability, predictable performance low maintenance, and resistance to

impacts and mechanical damage.

HOT DIP GALVANIZING

Galvanizing provides abrasion resistant coating for an exceptionally longer period. No other protective coating can match this unique process. Since galvanizing involves coating of zinc with base steel at a considerably low cost and relative high negligible maintenance for a longer duration, it is considered to be the most cost effective coating today.

The galvanized coating becomes part of the steel surface as it forms zinc-iron alloy layers and metallurgic ally bonds to the base steel.

The corrosion rate is extremely slow compared to other conventional coatings. The mechanical properties of commonly galvanized steel are not affected by galvanizing.

/ /.ii

HOT D'IP GALVANIZING:

Galvanizing Procedure:

Steel materials to be galvanized pass through the following procedures:

1- De-greasing: Where the material is immersed into degreasing path to remove grease, paint

and oil from the surface.

2-, Rinsing: Rinsing with water to remove degreasing materials,

3~ Picking: The steel materials is immersed into HCL solution tank for approximately 1 to 2

hours to remove all rust from steel surface.

• Rin ing: Rinsing with water one mOre time to rinse the HCL.

5- Flu ing ~ The clean steel is immersed in a flux tank consisting of zinc ammonium chlorides

solution to wet the steel surface and prevent oxidation before galvanizing process.

6- Oryi g: The steel material is then placed in a hot air oven to dry the flux and make a thin film

of flux over the steel surface.

7 Dippi:ng, in Molten Zin : This is the most important step: the steel material is dipped in

molten zinc bath at a temp. of 450 degrees C. for a measured time to form the required zinc iron

ally thickness that varies depending on the steel material specifications,

8- Qu n hOng: The galvanized materials are either air cooled or quenched into water bath

9- Pass' it : The galvanized materials are dipped in the passivity tank whenever required to

prevent wet storage stains or white rust.

A Igalvanized pr du tare p cked and b.ndled with wooden spa er,

before delivery to cu:stome s.