for the Injection Molding Industry

Quality Parts from Design to Production

for the Injection Molding Industry

CONSULTINGTRAINING

TECHNOLOGY

About UsWe work with each customer to identify problems and develop strategies that can guarantee absolute quality of critical plastic components.

We utilize advanced polymer flow analysis, sensor-based data from instrumented processes, advanced statistical techniques, and unsurpassed process knowledge to establish robust correlation between part quality and real-time data.

Benefits of Working with Us:• Minimize, detect, and contain

questionable parts• Determine causality of defects• Focus resources to correct faults• Troubleshoot processes from anywhere• Archive process history• Audit processes globally

Process ConsultingTroubleshooting, Optimization, and Gap, Process, and Technology Assessments

SimulationConsulting, Project

Management, Template Transfer, Better Accuracy,

Improved Tool Launch

TechnologyeDART®, CoPilot™, In-Mold

Sensors, EDM, The Hub®

Mold Design Training and ConsultingCooling, Gating, Quality Control, Commercial Requirements

Process Training Introductory through

Advanced Systematic Methodologies that

Address the Industry Wide Skills Gap

Part Design Training and ConsultingGeometry Assessment, Material Evaluation, Tolerance and Performance Review

®

Master Molder

® I

Master Molder

® II

RJG Instructo

r

TZERO

®

TZERO®

TZERO®Our TZERO program works with engineering and manufacturing departments to break down silos and optimize the mold development process. Getting the design right before the steel is cut slashes the cost and time wasted on adjustments during a tool launch and ensures that OEMs are the first to the shelf. Our injection molding experts help get it right the first time through simulation, education, and assessment—from concept to production.

Injection Molding SimulationWe offer Moldex3D, Sigmasoft®, and Moldflow® engineering services to provide part design and injection molding solutions. Through injection molding simulation analysis, our experts can evaluate all aspects of the part design and injection molding process.

Part Design• Good manufacturing practices (GMP) • Fundamental material characteristics• Necessary processing techniques• Molding non-conformities

Mold Design• The right mold in the right machine before

the steel is cut• Injection molds that meet cycle time, cost,

part quality, and lead time requirements

Simulation• Flow, pack, cooling, and warp analysis• Develop and transfer process templates

directly into the eDART®• Autodesk® Moldflow® training• Simulation workshops

Traini

ng &

Consu

lting

TrainingWe have courses available for all skill levels across numerous job functions, performed by our highly experienced consultants. A dedicated RJG implementation team can assist in developing a training program adapted to the specific requirements of each individual organization.

ConsultingPremium consultation services help diagnose and solve specific problems as they arise. Our large team of consultants is available to assist with troubleshooting, performing rigorous mold tryouts, launching a new tool, developing a new process from scratch, and conducting plant audits.

Master M

older® I

Master M

older® II

RJGIns

tru

ctor

Training & Consulting

Award Winning Instructors• Pike’s Peak Award• Hundreds of years of combined experience

Scientific/Systematic Molding• Provides a common molding language

taught around the globe• Processing from the plastics point of view

Master Molder® Qualification Program• The most sought after processing

training in the industry• DECOUPLED MOLDING® methods,

strategies, and techniques

Design and Process Consulting• Technical support for specific applications• Process optimization and documentation• Online assessments• Troubleshooting production problems• GAP assessments• Tool launch and tool transfers• Sensor location and specification

Techn

ology

Technology

The eDART® SystemThe eDART enables clients to monitor, stabilize, and control their injection molding processes, allowing them to improve product quality, contain abnormal parts, and securely document how every part is manufactured.

The eDART ® Data Manager (EDM)The EDM provides you with current cycle data for all machines on your network using your computer’s web browser. It can also analyze past cycle data to assist with troubleshooting and allow you to transfer jobs across machines without changing the alarm settings.

The CoPilot™ SystemThe CoPilot is the newest, simplest injection molding process control system available. Its clean, user-friendly touchscreen interface makes it easier than ever to know how processes are performing. Customizable dashboards, real-time notifications, automated part sorting, process change logs, and process audits reduce waste and simplify data collection and analysis.

The Hub®

The Hub allows injection molders and plant managers to monitor all of their CoPilot systems from a single remote access point. It provides a single, simple interface that allows users to access, support, and view all of the systems on their network from a web browser.

Technology

Techn

ology

In-Mold Pressure & Temperature SensorsWe offer comprehensive digital mold pressure and temperature measurement technology that works in real time. When used in combination with our processing systems, they open up a window to the inside of the mold that allows users to see the process from the plastic’s point of view. Through this innovative approach, they are offered a unique opportunity to observe, correct, and perfect their molding process.

Need help determining which sensor is for you? View our online sensor selection chart or reach out to us anytime.

Technology

Detect Part Characteristics• Short shots• Flash• Dimensional variation

Process Monitoring• Know why and when your

process changed• Put your process back with a

step-by-step guide• Remotely access reports,

alerts, and more

Process Monitoring and Control• V–P external process control• Monitor in-mold conditions• Detect viscosity change• Automated alarms• Monitor machine-only conditions• Valve gate control• Eliminate process tampering

Automated Part Segregation• Robots• Flip chutes• Conveyors

USA RJG USA (Headquarters) Traverse City, MI phone: +01 231 947-3111 SE Regional Training Center Woodstock, GA phone +01 678 401-7494 North Carolina Training Center Gibsonville, NC phone +01 336 310-8594

e-mail: sales@rjginc.com web: www.rjginc.com

Mexico RJG Mexico Chihuahua, Mexico phone: +52 614 4242281 e-mail: sales@es.rjginc.com web: es.rjginc.com

France RJG France Arinthod, France phone: +33 384 442 992 e-mail: sales@fr.rjginc.com web: fr.rjginc.com

Germany RJG Germany Karlstein, Germany phone: +49 (0) 6188 44696 11 e-mail: sales@de.rjginc.com web: de.rjginc.com

UK/Ireland RJG Technologies Ltd Peterborough, England phone: +44 (0)1733 232211 e-mail: sales@rjginc.co.uk web: www.rjginc.co.uk

Italy Next Innovation Srl Milano, Italy phone: +39 335 178 4035 e-mail: sales@it.rjginc.com web: it.rjginc.com

Singapore RJG (S.E.A.) PTE LTD Singapore, Republic of Singapore phone: +65 6846 1518 e-mail: sales@swg.rjginc.com web: en.rjginc.com

China RJG China Chengdu, China phone: +86 28 6201 6816 e-mail: sales@cn.rjginc.com web: zh.rjginc.com

Korea Caepro Seoul, Korea phone: +82 02-2113-1870 e-mail: sales@ko.rjginc.com web: www.caepro.co.kr

www.rjginc.com