Consulting & Engineering SolutionsLifecycle approach and process safety management

Peter J. Grobmueller / Director Division Oil & Gas / Siemens srl

Romania Downstream Conference 2011

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Flare and Pressure Relief Systems Evaluation

Process Safety Management Solutions

Upstream Solutions

Siemens Consulting Services Overview

EngineeringConsultingPractices

Process Safety Management

Upstream Safety Systems

OGM PS PPM

PS AIMPS Change Manager

PS Information Manager

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Flare and Pressure Relief Systems Evaluation

Process Safety Management Solutions

Upstream Solutions

Siemens Consulting Services Overview

Well field development and engineering services from the field discovery through the concept stage all the way to the EPC design and construction

Engineering services to ensure process safety, regulatory compliance and operational efficiency with existing process plants

Making plants safer, more reliable and providing insights to critical planning

Reliability – Mechanical Integrity & Asset Lifecycle Management

Engineering and Project Management Oil and Gas Locations

Houston

Rio de Janeiro

Singapore

Damam

Regional/Engineering CenterConsulting Business Center

Mumbai

Bucuresti

Engineering Staff Breakdown

Process 250

Electrical 5

Mechanical 175

By Discipline

Process 250

Electrical 5

Mechanical 175

By Discipline

Drafting /CAD 25

5-Step Approach

Problem/IssueIdentification

New capital project Debottlenecking Increasing

throughput OSHA visit Header revamp Missing PSI

information PHA findings Open MOC action

items Out of date design

basis

Discovery

Obtain samples of documentation as required

Obtain existing assessments

Spot check Interview essential

personnel Submit request for

additional information

Verification

Check consistency of information

Perform gap analysis

SOW & ClientAgreement

Present results (scope of work)

Obtain agreement from client on scope of work

Provide proposal for proposed solution

ProvideSolution

Execute proposed scope of work as agreed with client

Oil & Gas Manager (OGM) Software

Prospect Evaluation Quickly generate CAPEX & OPEX

estimates Perform life of project evaluations to

optimize economics

Concept Screening Compare multiple concepts quickly &

consistently

Conceptual Engineering Develop a complete initial design

Front End Engineering Evaluate design change impacts quickly

& consistently

Detail Engineering Project Benchmarking

Industry leading development planning, concept screening and planning tool for oil and gas…the backbone of how we optimize projects

OGM automates engineering calculations, reducing development time and cost

OGM’s framework allows you to incorporate design preferences, benchmarks, and past project experience driving consistency and traceability of results

OGM is a collaborative tool that ensures the whole team’s experience is incorporated into the study (process, structural, marine, pipelines, cost estimation)

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Process Safety Solutions

PSM Consulting Mechanical Integrity Process Safety Information Management of Change PHA / HAZOP / LOPA / SIL Pressure relieve and flare analysis

PSM Assessments Compliance Audits PSM Elements Best Practice Training

Process Safety Management (PSM) Program

FocusAssist with identification of PSM gaps to better direct the client with a focused PSM gap closure initiative.

Process Safety

Programs

Audits and gap analysis of MI program MI program development and

implementation Inspection data management system

(IDMS) implementation Fitness-for-Service evaluations Risk-based inspection (RBI) program

development and implementation Piping & equipment inspection plans MI standards and procedures generation Circuitization of P&IDs

Mechanical Integrity Program (MI)

FocusUtilize our extensive knowledge, experts and proprietary software to help facilities reduce their inspection costs and increase the reliability of their fixed equipment and pipe.

Process Safety Information

Process Safety

Programs

Management of Change

Pressure Relief Design

Mechanical Integrity

UltraPIPE A fixed asset management tool for corrosion monitoring and inspection and maintenance scheduling.

Heat & Material Balance generation P&ID development I&E drawings development Equipment file consolidation CAD drafting support

Process Safety Information (PSI)

FocusVerify and consolidate plant and company-wide PSI, delivering an accurate, accessible and maintainable solution.

Process Safety Information

Process Safety

Programs

PS Information ManagerAn equipment data repository and data reconciliation portal for engineering and process safety information

Workflow design Implementation Maintenance & Support Training Project life cycle changes

Management of Change (MOC)

FocusManagement of Change is at the core of every facility. Our focus is on managing change through visibility and accountability to help prevent catastrophic releases.

Process Safety Information

Process Safety

Programs

Management of Change

PS Change Manager An electronic management of change tool for

real-time tracking, analysis and resolution of MOCs..

Facilitation and scribing Revalidation Package generation Analysis of PHA/LOPA and SIL Reviews Flare QRA Vast experience in HAZID, What-if analysis,

FEED HAZOP, EPC HAZOP Cause & Effects

Process Hazard Analysis (PHA)

FocusWe utilize our experience in Process Safety to assist with and facilitate process hazard analysis. Our process safety lifecycle knowledge and tools allow us to leverage the information obtained in a PHA to other complimentary services. This ensures the client consistently works with the most up-to-date information.

Process Safety Information

Process Safety

Programs

Management of Change

Pressure Relief Design

ProcessHazardAnalysis

Mechanical Integrity

Equipment-based pressure relief analysis Flare (vapor/liquid disposal systems) analysis Blowdown drum analysis Mitigation of findings/concerns Evergreening of design basis Best practice training Quantitative risk analysis (QRA) of flare systems

Pressure Relief Design Analysis Overview

FocusWe specialize in design, analysis, documentation and management of pressure relief and vapor/liquid disposal systems.

Process Safety

ProgramsPressure Relief Design

Process Safety Pressure Protection ManagerTM (PS PPMTM):PS PPMTM is a robust software tool for the design and analysis documentation of pressure relief systems. PS PPMTM allows for a 3D, to-scale model of a facility’s entire flare header network. In addition, PS PPMTM is a useful tool while conducting PHAs due to its comprehensive documentation and search capabilities. It uses the best in class methods, equations, and thermodynamics engine.

More than 10,000 projectsOver 16 yearsServing most every major O&G company

Questions?

Peter J. Grobmueller Director Division Oil & Gas Siemens srlpeter.j.grobmueller@siemens.com+40 744 516 848