Construction and manufacturing of steam turbine

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Submitted by : Samim Akhatar 110106238 ME-D ,4 th year `

Transcript of Construction and manufacturing of steam turbine

Page 1: Construction and manufacturing of steam turbine

Submitted by :

Samim Akhatar110106238

ME-D ,4th year

`

Page 2: Construction and manufacturing of steam turbine

contents Definition of steam turbine

Types of steam turbine

HP (high pressure) steam turbine

IP (intermediate pressure ) steam turbine

LP (low pressure ) Steam turbine

Over speed balancing of steam turbine

Governing of steam turbine

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Definition of steam turbine

A steam turbine is a device that extracts thermal

energy from pressurized steam and uses it to do

mechanical energy on a rotating output shaft.

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Types of steam turbine

HP(High Pressure ) Turbine

IP(Intermediate Pressure )Turbine

LP(Low Pressure) Turbine

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HIGH PRESSURE STEAM TURBINE

• Steam first strikes on guide blades carrier and then HP rotor.

• Single flow casing

• Double shell casing

• Inner casing and outer casing

• Main steam pressure : 247 ATA

• Main steam temperature: 505 °C

• Number of stages 19

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Rotor of HP Turbine• It is made of mild steel.

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Casing of HP Turbine There are two types of casing in HP steam turbine.

Inner casing which is made of mild steel .

Inner casing which covers rotor and protects leakage

Outer casing cover whole rotor and inner casing arrangement .

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Blades of HP Turbine

• Blades of HP steam turbine is made of steel alloys

• HP blades are the smallest blades of the steam turbine

• It is made on the special types of CNC machine which

works in 5-axises

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Intermediate pressure turbine IP steam turbine is a double flow turbine

Double casing (inner and outer )

Steam pressure 54 ATA

Steam temperature 593°C

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Rotor of IP Turbine

It is made of mild steel.

IP rotor is in different shape.

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Blades of IP Turbine

IP blades are made of steel alloys.

The shape of IP blades are different from the HP

blades.

IP blades are larger than HP blades.

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Casing of IP turbine There are two types of casing in IP turbine.

Inner and outer casing .

Casings are made of cast iron.

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low Pressure Turbine Double flow.

Double shell casing.

Single admission from top half.

Outer casing and condenser rigidly connected.

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Rotor of LP turbine It is made of mild steel.

It is heavier than HP and IP Turbine.

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Casing of LP turbine

Two types of casing inner casing and outer casing.

Casing material is cast iron.

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Blades of LP Turbine• Blades are made of steel alloys.

• Smaller blades of LP turbine are made in three spindle

five axis CNC machine.

• Blades of LP is the largest among the other turbine blades.

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Over speeding of turbine rotor Turbine rotor is tested on the over speed balancing

tunnel

Balancing speed -180 to 3600 rpm

Maximum caccum-1 torr

Minimum vibration limit-1 micron

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Governing system Governing system controls the steam flow to the

control signals.

Steam turbine is equipped with high pressure

governing systems.

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Conclusions

Turbine is capable of long term reliable operation.

Quick start up and load changes.

Operational flexibility

Continuous information on residual turbine life

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THANK YOU