Connectors Fittings Connecting Technology

44
Connectors Fittings Connecting Technology

Transcript of Connectors Fittings Connecting Technology

Page 1: Connectors Fittings Connecting Technology

Connectors

Fittings

Connecting Technology

Page 2: Connectors Fittings Connecting Technology

2

Page 3: Connectors Fittings Connecting Technology

3

Page 4: Connectors Fittings Connecting Technology

4

Welcome

Dear Sir or Madam,

The company was founded by my father, Norbert Meier, in Lud-wigshafen in 1965. From the very early days, he concentrated on the development and production of connectors and fittings in small nominal diameters manufactured exclusively from special plastics. This technology has since established itself in practice and our modular product system continues to be used in a very wide range of applications. True to the motto, “everything from a single source”, we offer you high-quality and reliable products. Over the course of the years, a whole range of very successful products and product lines evolved that have established themselves as standard solutions on the market.

We will also continue to change in the future: we will adapt to the new challenges of the market as well as the increased needs of our customers and look forward to a continued good cooper-ation with you.

Michael Meier, President/CEO

Page 5: Connectors Fittings Connecting Technology

5

08

10

12

14

16

20

36emtechnik, a medium-sized family company,

is one of the world’s leading manufacturers of

high-quality miniature fittings and connectors

made of special plastics.

Industry Competence

High-Tech Products Made of Plastic

Standards & Norms

Modular Product System

Products in Use

Products

The Company emtechnik

Page 6: Connectors Fittings Connecting Technology

6

Competence in All Areas

Page 7: Connectors Fittings Connecting Technology

7

Laboratory & Research

Process Analytical Technology

Semiconductor Industry

Pharmaceutical & Medical Technology

Green Energy

Water

Chemistry

Food

CI2

CO2

Page 8: Connectors Fittings Connecting Technology

8

Efficient and Reliable Even on a Small Scale

emtechnik offers a large selection

of GL connectors, micro-connec-

tors and mini ball valves for use in

laboratories and research. They

can be used compactly and flexibly

even for setting up tests on a small

scale. The wide choice of materials

covering PP, natural PP, PVDF and

PFA guarantees reliable productivity,

efficiency and safety.

Precision Knows no Compromises

Our unique product diversity in the

area of process analytical technol-

ogy features impressive precision

and a corrosion-free long service

life, particularly when working with

aggressive media. We offer a se-

lection of highly fluorinated special

plastics including PVDF, PFA and

PTFE which guarantee maximum

safety and reliability.

Absolute Purity is Crucial for Us

For emtechnik it goes without say-

ing that our products for the semi-

conductor industry are delivered

to our customers with the highest

degree of purity. Our products are

therefore manufactured in controlled

environments, i.a. in a clean room

to ISO 14644-1 Class 5, so that e.g.

our flare connectors meet the

highest standards of cleanliness

and purity.

Health – a Matter Close to Our Heart

Continuous quality control, seam-

less documentation and our own

clean room in accordance with ISO

14644-1 Class 5 guarantee high

process purity in pharmaceutical

and medical technology. That is

why all the raw materials used by

emtechnik meet all the strict

criteria of USP Class VI and are

also ADI-free.

You Can Benefit From Our Industry Competence

CI2

CO2

Laboratory & Research Process Analytical Technology

Pharmaceutical & Medical Technology

Semiconductor Industry

Page 9: Connectors Fittings Connecting Technology

9

We want to offer an extensive assortment to our customers in all indus-tries. Because of this, emtechnik is constantly engaged in developing solutions for industries with its many years of experience and in keep-ing with its guiding principles. We develop and produce different sizes and variants of connectors. Our extensive product portfolio is drawn from the many possible combinations.

Due to the existing basic structures in production, individual product solutions tailored exactly to practical industry-specific requirements can also be manufactured.

Our Contribution to the Turnaround in

Energy Policy

We are especially focused on the

issue of sustainability. Our products

therefore make a valuable contri-

bution to supporting the process

chain in efficient regenerative ener-

gy recovery. All emtechnik connec-

tors and fittings feature maximum

operational reliability, a long service

life, high-quality materials and

impressive quality.

Crystal Clear Quality

Clean drinking water is a decisive

factor for ensuring a healthy quality

of life around the world. Thanks to

innovative plastics, the flow-opti-

mised fittings and connectors from

emtechnik provide an impressive

solution with long service life, high

media resistance, UV stability and

excellent Kv values. In this way we

are able to make an important con-

tribution to the production, analysis

and treatment of drinking water.

When Things Get Hot We Stay Cool

We offer a large selection of highly

fluorinated plastics for chemical

plant engineering, featuring high

chemical and thermal resistance.

Our products guarantee corrosion-

free long-term operation, particularly

in applications with highly aggres-

sive chemicals. Our high-tech plas-

tics with top-quality material prop-

erties ensure maximum safety and

reliability.

A Strong Partner for Your Foodstuffs

emtechnik uses materials that meet

all the relevant EU and US stan-

dards for applications involving

foodstuffs. The products ensure a

safe supply and discharge of the

media particularly in drinking water

treatment and in dispensing sys-

tems. In cleaning processes (CIP/

SIP) and during the disinfection of

machines and plants, they withstand

even the most aggressive media

and high temperatures – so that the

highest standards of hygiene can

be guaranteed.

Green Energy Water Chemistry Food

Page 10: Connectors Fittings Connecting Technology

10

The following plastics are currently in use for a variety of applications: organic PA, PP, natural PP, PVDF, ECTFE, PTFE, PFA and PEEK. They feature numerous advantages due to their high-tech properties and are often used where other materials fail.

For handling aggressive media in potentially explosive environments, our products are available in electrically conductive material variants of PP, PVDF and PTFE. To prevent electrostatic charges from accumulating, these high-performance materials are equipped with electrically conducting particles. Our products made of fluoroplastics are an optimum solution for outdoor applications, as they are resistant to UV radiation.

ECTFE, PFA, PVDF and PTFE are heat and pressure-resistant in addition and can be sterilised in an autoclave without difficulty. Our products made of PEEK are able to withstand high mechanical loads.

High-Tech Products Made of Plastic

PP

• FDA approval

• Radiation sterilisable

• Particularly lightweight

• Electrically conducting

available

PVDF

• FDA approval

• USP Class VI

• Non-toxic

• Radiation / steam sterilisable

• Good chemical resistance

• ADI-free

• Electrically conducting available

Natural PP

• FDA approval

• Radiation sterilisable

• Particularly lightweight

PFA

• FDA approval

• USP Class VI

• Non-toxic

• Steam sterilisable

• Outstanding chemical

resistance

• ADI-free

Page 11: Connectors Fittings Connecting Technology

11

PEEK

• Radiation / steam sterilisable

• Very good chemical resistance

Natural PP, PFA, PTFE and PVDF are also available at clean room quality level. Standard On Request

Organic PA

• FDA approval

• Made from renewable raw

materials

ECTFE

• ADI-free

• Resistant to acids and alkalis

PTFE

• ADI-free

• FDA approval

• Resistant to particularly aggressive

media

• Resistant to high temperatures

• Electrically conducting available

ISO-Code Material ColourOperating Temperature

Tensile Strength at 23°C

EU No. 10/2011

FDA USP VI ADI-free

ECTFE Ethylene- Chlorotrifluoroethylene

beige -40 to +140°C 30 – 54 N/mm²

Organic PA Polyamide natural -20 to +60°C 54 N/mm²

PP Polypropylene grey +5 to +90°C 25 – 40 N/mm²

Conductive PP Polypropylene black +5 to +90°C ~ 55 N/mm²

Natural PP Polypropylene natural +5 to +90°C 25 – 40 N/mm²

PVDF Polyvinylidenfluoride natural -40 to +140°C 38 – 50 N/mm²

Conductive PVDF Polyvinylidenfluoride black -40 to +140°C ~ 60 N/mm²

PFA Perfluoralkoxy transparent -200 to +200°C 27 – 32 N/mm²

PTFE Polytetrafluorethylene white -200°C to + 260°C 30 – 40 N/mm²

Conductive PTFE Polytetrafluorethylene black -200 to +260°C ≥ 24,0 N/mm²

PEEK Polyetheretherketone brown/grey -65 to +250°C 0 – 80 N/mm²

ISO-Code Material ColourOperating Temperature

Strength at 23°C FDA USP VI

FKM Fluorinated rubber black -15 to +200°C 13 N/mm²

EPDM Ethylene propylene diene monomer

black -50 to +140°C 10 N/mm²

FFKM Perfluoro rubber black -20 to +275°C 12 N/mm²

Gylon® Polytetrafluorethylene blue -210 to +260°C 14 N/mm²

Product Materials

Sealing Materials

Page 12: Connectors Fittings Connecting Technology

12

SterilePVDF and PFA are also suitable for hot steam

sterilisation – the indispensable requirement

for absolute sterility. PVDF is autoclavable with

no concerns at 134°C or can be sterilised with

radiation while fully retaining its mechanical

properties (maximum dosage 25 – 50 kGy).

PVDF is non-toxic in the range < 150°C and

does not provide any breeding ground for

microorganisms, since it behaves very similarly

to glass.

Food Safetyemtechnik offers a broad range of food-safe

plastics that comply with the requirements of

the US American Food and Drug Administra-

tion FDA and/or the European regulations of

1935/2004/EC. The plastics used also comply

with the directive relating to materials and

articles intended to come into contact with

foodstuffs (10/2011/EU).

ADI-freeIn order to avoid any contamination with animal

constituents, such as BSE pathogens, in the

production process, emtechnik offers products

made from plastics classified as ADI-free.

Approvals and Standards

High Purityemtechnik has had a clean room to ISO 14644-

1 Class 5 since 1997. This facility makes it

possible to clean and assemble our products

in a contamination-free atmosphere. All of our

products certified to conform to the high-purity

standard undergo a carefully monitored pro-

duction process at our works.

HP

Electrically ConductingTo prevent electrostatic charges from accumu-

lating, the high-performance plastics PP, PVDF

and PTFE are equipped with electrically con-

ducting particles, which gives them a very low

surface resistance of < 103Ω and < 102Ω.

The conductive PVDF and PTFE materials are

also UV-resistant.

ADIfree

Page 13: Connectors Fittings Connecting Technology

13

High Temperature CompatibilityOur versatile connector types are the ideal

solution if you have to work with aggressive

media at very high temperatures.

The outstanding chemical properties, high

operational reliability and special connection

principles meet all the requirements for working

with high-temperature media.

No Dead VolumeA conical, thread end without seams for both

the female and male thread of the connector

or ball valve guarantees a connection with no

dead volume. This in turn ensures that no

bacteria can become lodged, media do not

crystallise and dirt particles cannot adhere.

RoHSThe raw materials used by emtechnik meet the

requirements of the RoHS directive 2011/65/

EU. That means they contain no lead, cad-

mium, chromium VI, mercury or the flame

retardants PBB and PDBE or the plasticisers

DEHP, BBP, DBP and DIBP, and that such

materials are also not used anywhere in the

production process.

Resistance to Aggressive MediaPlastics can come into contact with a very wide

range of different liquids and chemicals during

use. The emtechnik products have long-term

resistance to aggressive media in numerous

fields of application as well as being resistant

to aggressive environments.

180˚C

USP Class VI emtechnik uses materials that meet the latest

standards relating to the quality of medications

and other medical products (USP Class VI).

USPCI VI

RoHS

Page 14: Connectors Fittings Connecting Technology

14

Connecting

The great diversity of our connectors with various

connection principles makes it possible to connect

flexible tubes or pipes made of many different

materials safely and reliably – even with high

industry requirements.

Regulating

Our products are used wherever gas and

liquid flows have to be regulated – particularly

when in applications with aggressive media.

Even very low flow rates can be precisely

regulated.

Shutting Off

The design of the shut-off products from

emtechnik impress with their very good leak

tightness and their compact construction.

The media flow is safely and reliably shut off

and is very conducive to flow inside the

products.

Our Modular Product System

Page 15: Connectors Fittings Connecting Technology

15

Filtering

Our filters can be used for a wide range of

applications and are safe and easy to handle.

They reliably clean gasses and liquids and

are available as particle filters or coalescence

filters. Various filter grades are available for

specific applications.

Measuring

The emtechnik fittings precisely measure

volumetric flows or pressure and provide

exact measurement results. They are used

in various measurement ranges, and can

easily be integrated into existing

applications.

Distributing

Manifolds from emtechnik are the ideal

partner wherever media are distributed or

collected. Depending on the application,

the medium can be either distributed directly

or shut off as required using the appropri-

ate fittings.

emtechnik products are based on a modular system. Because they are coordinated with each other in

terms of their functions and can be combined variably, together they can cover almost any application.

From the individual building block to complex applica-tion concepts, we provide perfect solutions exactly

tailored to your requirement profile – everything from a single source.

Page 16: Connectors Fittings Connecting Technology

16

Our Products in Use

Page 17: Connectors Fittings Connecting Technology

17

Page 18: Connectors Fittings Connecting Technology

18

Products for Your Application

Page 19: Connectors Fittings Connecting Technology

19

Connecting

Shutting Off

Regulating

Filtering

Measuring

Distributing

Page 20: Connectors Fittings Connecting Technology

20

ConnectingOur Generation+

Compact design, sturdy construction and simple handling. All products of the emtechnik Generation+ are made of only two parts with an integral clamping ring. They feature threads and connecting sleeves without seams and can be installed multiple times. The risk of overtightening is excluded by the defined stop.

Connection Principle 1W+

• Flexible tube connector for corrugated flexible tube with

smooth inside surface

• Ready for connection immediately: no smoothing of corrugated

tube ends required

• Pressure stage of connector PN04 for PP and PVDF

Connection Principle 1+

• Can be assembled multiple times without loss of quality

• Completely leak-proof and reliable without tools

• Pressure stage PN16

Connection Principle 1B+

• Flexible tube connector for mesh-reinforced flexible tubes

• Media-resistant materials: PP, PVDF

• Pressure stage PN16 for PP and PVDF (short-term pressure

peaks of up to 30 bar at T = 20°C possible)

• Also available in organic PA

Materials: PP, natural PP, PVDF, PFA

Nominal Diameters: DN04/06 – DN18/20, DN1/8“/1/4“ – DN7/8“/1

Threads: G1/8“ – G1“, NPT1/8“ – NPT1“, UNF

Page 21: Connectors Fittings Connecting Technology

21

ConnectingFlexible Tube Connectors

Depending on materials and wall thicknesses, the following con-nection principles are available for you when connecting flexible tubes. All products feature threads and connecting sleeves without seams and can be installed multiple times.

Materials: PA, PP, natural PP, PVDF, PFA

Nominal Diameters: DN04/06 – DN18/20, DN1/8“/1/4“ – DN7/8“/1“

Threads: G1/16“ – G1“, NPT1/8“ – NPT1“, M5 – M24x1,5, UNF

Connection Principle 1A

• Flexible tube is pushed onto the integrated connecting sleeve

• Pressure stage PN10

• Locking via clamping ring

• Securing via knurled nut

• No tube strain beyond 6%

Connection Principle 1C

• For high-temperature applications

• For firm flexible tube, e.g. PFA

• Flexible tube is pushed onto the integrated connecting sleeve

• Sealing provided by sealing ring made of PTFE

• Locking by means of cutting ring made of PEEK and knurled nut

Connection Principle 1B

• Mesh-reinforced flexible tube spreads

when pushed onto the integrated connecting sleeve

• Pressure stage PN16 for PP and PVDF (short-term

pressure peaks of up to 30 bar at T = 20°C possible)

• Locking via knurled nut

Connection Principle 1D

• Flare connection with no dead volume g

no particle deposits

no collection of bacteria

no media escape

• Tools for flaring the tubes available

• Connector made of natural PP, PVDF, PFA in HP quality

Page 22: Connectors Fittings Connecting Technology

22

ConnectingPipe Connectors

The following reusable connection principles without sleeves are available for connecting rigid tubes and pipes from 0.7 mm to 25 mm outside diameter.

Materials: PP, natural PP, PVDF, PFA, PTFE, PEEK

Nominal Diameters: D0,7 – D25, D1/8“ – D1“

Threads: G1/8“ – G1“, NPT1/8“ – NPT1“, M10x1 – M26x1,5, UNF

Connection Principle 2M

• Specially for thin pipes with external diameter 0.7 mm – 6.35 mm

• Sealing provided by sealing cone made of PTFE

• O-ring holds capillary tube

• No reduction of cross-section

• Pressure disc protects O-ring against damage

Connection Principle 2D

• Pipe opening

• Sealing provided by sealing ring made of PTFE

• Locking via cutting ring and nut

Connection Principle 2N

• Sealing provided by sealing ring made of PTFE

• Pressure stage PN10

• Locking via cutting ring and nut

• No reduction of cross-section

Page 23: Connectors Fittings Connecting Technology

23

ConnectingOther Connection Types

Materials: PP, natural PP, PVDF, PFA, PTFE, PEEK

Nominal Diameters: D0,7 – D25, D1/8“ – D1“, DN04/06 – DN18/20,

DN1/8“/1/4“ – DN7/8“/1“

Threads: G1/8“ – G1“, NPT1/8“ – NPT1“, M5 – M24x1,5

Tri-Clamp Connector 3C

• Quick connection with locking clip made of stainless steel or

plastic

• Size, diameter and locking clip in accordance with DIN 32676,

ISO 2852, BS 4825

• Matching flange sealings of EPDM, FPM, PTFE, FFKM and

Gylon® available

Glass Thread Adapter 3G

• Standard GL thread connection

• Sealing with media-resistant

O-ring of FKM

• Permanent tight and secure connection

3F Fittings

• Nipples: with male threads

• Unions: with female threads

• Reducers: with different male and

female threads and combinations of

different thread sizes

• Flanges: are used for detachable

connection of pipes

Welding Adapter 3W

• Various connection principles for flexible

tube and pipe connections

• Wall thickness of welding unions as

defined by DIN ISO 10931

• Suitable for butt and socket welding

methods

• Standard range complemented by a

variety of reducers

Quick Connector 3K

• Coupling and nipple can be shut off

• Spring made of PEEK, 1.4571 or Hastelloy®; body made of PVDF

• Spring made of TFM 1600, body made of PFA

• Tube connections up to DN10/12

Luer Lock Adapter 3L

• Allows for quick connection

• Luer lock thread without seam according

to DIN EN 20594-1 or ISO 594

• Depending on material, can be autoclaved

at 134°C or sterilised with radiation

Page 24: Connectors Fittings Connecting Technology

24

Shutting Off

To shut off aggressive gases and liquids safely and reliably and prevent return flow, we offer ball valves, check valves and other solutions.

Materials: PP, natural PP, PVDF, PFA, PTFE

Nominal Diameters: DN02 – DN15

Threads: G1/16“ – G3/4“, NPT1/8“ – NPT1/2“

Ball Valves

• 2-way to 5-way ball valves are available (7, 9, 11-way ball valves

on request)

• With seamless female thread

• Various fastening options

• Electrical or pneumatic part-turn actuators possible

Check Valves

• Prevent return flow/back blow of

media in systems

• COMPACT version with integrated

flexible tube connectors for direct

inline installation

• Spring made of Hastelloy® or PCTFE

• Also for low opening pressures

of 10 mbar and up

Electrical Ball Valves 6R

• With optical position indicator

• DC micro-motor with planetary gear

• Wear-free Hall sensors as position indicator

• Motor housing is made of impact-

resistant PP

• Directly connectable to PLC or PCS

Diaphragm Valves 5P

• Pneumatically controlled shut-off or

safety fittings

• Nominal diameter DN05

• Sealing principle: diaphragm with 90°

cone made of XP40

• Design with no dead space

Shut-Off Valve 5A

• Leak test to DIN 12266

strictest quality controls• Low-wear valve seat

• Streamlined design

• Suitable for wall mounting

Page 25: Connectors Fittings Connecting Technology

25

Regulation Valves

• Regulating and shutting off gas and liquid flows

• For panel mounting

• Particularly light and compact design

• Maintenance-free design

Fine Control Valves

• Linear flow rate characteristics for precision control

• Manual, with adjustment scale for reproducible settings

• Spindle specifically matched to the flow range

Pressure Reducing Valves

• For reducing system pressures to

largely constant working pressures

• Valve adjustment also possible at

working pressure

• Hermetically leak-proof by valve

diaphragms made of PTFE

Pressure Keeping Valves

• Safe elimination of pressure peaks and

pulses

• Valve adjustment also possible at

working pressure

• Small hysteresis

• Any installation position

RegulatingMaterials: PP, natural PP, PVDF, PFA, PTFE

Nominal Diameters: DN04 – DN15

Threads: G1/8“ – G1/2“, NPT1/8“ – NPT1/2“

We offer valves in different materials as a suitable and reliable solution for regulating the flow of media, especially for use with aggressive media.

Fine Control Valve

• Volume flows precisely adjustable

via input signal (4 to 20mA)

• Spindle position can be

precisely approached

• Linear characteristic

Page 26: Connectors Fittings Connecting Technology

26

Filtering

Suitable for many applications and safe and easy to use, our particle filters or coalescence filters reliably clean the gases or liquids you are using. Different types of filters are available for individual applications with filter grades from 0.3 μm to 100 μm.

Materials: PP, natural PP, PVDF, PFA, PTFE

Nominal Diameters: on request

Threads: G1/8“, G1/4“, G3/8“, G1/2“

Connections: DN04/06 – DN10/12

Tube Filter

• With female G-thread on both ends

• Particle or coalescence filter

• Easy filter change

• Available with shut-off or drain

Tri-Clamp Filter

• With sealing and bracket

• With male G-thread on both ends

• For inline installation

• Can be upgraded in existing installations

• Also with integrated flexible tube connectors

Macrofilter

• For liquid media

• With female G-thread

Inline Filter

• With connection for flexible tube on

both ends

• Small and compact

• Easy to interchangeable and can be

upgraded without problem

• For inline installation

• For air only

Line Filter

• For front panel installation or in 19”

racks (e.g. in analysis systems)

• Viewing glass for assessing the degree

of soiling

• With connectors inside and filters outside

• Fast and easy filter replacement from

outside

Page 27: Connectors Fittings Connecting Technology

27

MeasuringMeasuring: PP, natural PP, PVDF, PFA, PTFE

Nominal Diameters: DN04 – DN10

Threads: G1/8“ – G1/2“, NPT1/8“ – NPT1/2“

Connections: DN04/06 – DN06/08

Our flow meters use the float principle and are suitable for exact measurement of gases and liquids. Our diaphragm pressure gauges with manometer are available for measuring pressure in neutral and aggressive media. Individual measuring ranges and different types of measurement acquisition are also possible on request.

Flow Meter 4L

• Wide range of standard measuring ranges

• With rear female G-thread and fine control valve

• Measuring tube made of DURAN® glass

• Measurement acquisition possible

Mini Flow Meter 4M

• For very small flow rates

• With connection for flexible tube on the back

• Measuring tube made of DURAN® glass

Diaphragm Pressure Gauge 3D

• Different pressure measurement ranges

• Reliable protection of the manometer from aggressive media

• With welding union, G female or male thread

• With retaining bracket

• Exact measurement results thanks to large

diaphragm surface area

Flow Meter 4H

• Sturdy thanks to break-proof measuring tube of PSU

• With two integrated connections for flexible tubes: flexible

tube connector, female G-thread or welding tube adapter

• Measuring ranges from 1.5 l/h to 1,000 l/h

• For liquid and gaseous media

• Minimum space requirement thanks to short overall length

• Measurement acquisition possible

Page 28: Connectors Fittings Connecting Technology

28

Distributing

Manifolds from emtechnik are the ideal partner wherever medium is distributed or collected. Our series 8B offers standard manifolds in various designs and materials. We also offer customised solutions to your individual specifications. Depending on the application, the medium can be either distributed directly or shut off or regu-lated as required using the appropriate fittings.

Materials: PP, PVDF, PTFE

Nominal Diameters: on request

Threads: on request

Manifolds 8B

• Linking of manifolds easily possible thanks to special design

• Depending on the application, the medium can be directly

distributed or shut off

• Latest welding methods, e.g. computer-controlled infra-red

welding, socket welding or rotation welding

• Individual manifolds to customer specification

Compact Manifolds 8C

• Features an impressively small size

• Available 1-sided with 2-5 outlets or double-sided with 2, 6, 8 or

10 outlets

• Available with integrated connections for flexible tube 1+

(DN04/06, DN06/08) or threads (G1/8”, G1/4”)

• Available with side end pieces closed or with G3/8” or G1/2”

threads

• All threaded connections can be designed with male or female

threads

Special Distributor

• Customized according to your specifications on material,

length, shape, number and arrangement of outlets

• With integrated connectors and/or fittings of your choice

• For direct connection to flexible tubes or rigid pipes

Page 29: Connectors Fittings Connecting Technology

29

Separating – Ion Exchanger

• Function based on direct-current method

• Can be filled with any carrier material by the customer

• Containers made of DURAN® glass

Other Applications

Collecting – Condensate Collectors

• Safe and reliable collecting of condensed liquids

• Different volumes

• Containers made of DURAN® glass with GL drain

Containers

Our special vessels offer numerous possibilities for applications:

as traditional condensate collector, compensation tank, mixing

container, overflow or pearl vessel. These containers can be used

to collect, mix, store or separate gases or liquids.

Conveying – Injectors

• For pumping and mixing various gases

without electrical power

• No wear parts

High Performance Injector:

• Two-piece design due to integrated sealing collar

• O-ring no longer required

• Better flow rate due to very good ratio of volume

flow rates of intake medium to motive medium

• Less motive medium and therefore less energy consumption

Page 30: Connectors Fittings Connecting Technology

30

Individual Customer Solutions

Do you have a very special application you are unable to cover with standard products? We can develop a solution together with you. Whether it requires modifications to one of our standard products or an individual combination of connectors and fittings to make a specific application ready for use on a plate as a

“Plant Panel”. Or do you need a completely new product? Our engineers and technicians can find a solution for almost any problem that occupies our customers.

Specialist Ball Valves

Our ball valves can easily be combined with peripheral parts to

produce fittings that cover a wider range of applications.

Sampling Pump

The pump was developed to simplify the sampling of liquids. The

integrated flexible tube is immersed in the drum and 40 ml of

liquid are drawn off by pulling the handle. The sampling glass can

then be unscrewed.

Plant Panels

We will produce your Plant Panel individually and specially for you, tailor

made for your application. Everything is possible with our modularly

structured product line, whether shutting off, dosing, controlling, distri-

buting or measuring. You will receive your Plant Panel ready to use –

planned according to your wishes and produced by us, fully assembled,

tested and documented.

Page 31: Connectors Fittings Connecting Technology

31

Accessories and Sealings

Accessories for Flow Meters

• Measuring tube

• Annular proximity switch

• Isolating amplifier

Accessories for Ball Valves

• Fastening clamps

• Mounting brackets

• Drive systems

Accessories for Filters

• Filter diaphragms

• Filter cartridges

Sealings

• Suitable for all types and sizes of thread

• Tri-clamp sealings

• In various materials for many different possible applications

Accessories for Connectors

• Plug caps

• Knurled and flat nuts

• Sealing, cutting and clamping rings

• Tube cutter

Page 32: Connectors Fittings Connecting Technology

32

emtubes, the Flexible Tube Range from emtechnik

Nominal Diameters: DN01/03 – DN19/27, DN1/32“/1/16“ – DN7/8“/1“

Materials: • ETFE: Media-resistant flexible tubes with high flexibility. 4

• ETFE, Fabric-Reinforced: Flexible tubes with high pressure resistance. 1

• FEP: Flexible tubes with particular suitability for CIP processes. • FKM: Versatile flexible tubes for a wide range of industrial

applications. 5

• PA: Compressed air flexible tube for pneumatic applications. • PE: Universally applicable with weal acids and alkalis. 6

• PFA: High transparency for outstanding media visibility. • PTFE Corrugated Flexible Tube: Flexible tube with small bending

radius and smooth inner wall. 7

• PTFE: Universally resistance to aggressive process conditions. Also available as electrically conductive for safe use in potentially explosive atmospheres. 2

• PVC: Flexible tubes with high resistance to water and organic solvents.

• PVDF: Weathering and radiation-resistant with balanced properties. • Santoprene: With very good recovery behaviour and good

resistance to chemicals. • Silicone, Fabric-Reinforced: Glassfibre-reinforced for higher process

reliability. Also available with USP Class VI. 3

• Silicone: Peroxide cross-linked flexible tubes with very good weathering resistance. Also available with USP Class VI.

Processing & Packaging: We offer various services for customised flexible tube make-up, such as bending, crimping or flaring so that the flexible tubes fit perfectly, e.g. on the corresponding flare connectors. We can do all this and more for you.

ETFE, Fabric-Reinforced

1

Page 33: Connectors Fittings Connecting Technology

33

emtubes is the flexible tube range from EM-Technik GmbH. Through the combination of our flexible tubes and connectors, we supply solutions that are always tailored to the individual needs of the customers – true to the motto “everything from a single source”. The flexible tubes from emtubes observe the standards of the corporate guidelines. To ensure this, they are strictly anchored in our quality management system.

PTFE

Silicone, Fabric-Reinforced

ETFE

FKM

PE

PTFE,Corrugated Flexible Tube

Flexible Tube Accessories

You need the appropriate tools for proper

preparation and fixing of the flexible tubes.

Whether tube cutter, angle clamp, pipe

clamp or tube clip – you will find all the

accessories for our extensive product

range here.

3

2 4

5

6

7

Page 34: Connectors Fittings Connecting Technology

34

The Company emtechnik

Page 35: Connectors Fittings Connecting Technology

35

Page 36: Connectors Fittings Connecting Technology

36

emtechnik, a medium-sized family company, is one of the world’s leading manufacturers of high-quality miniature fittings and connectors made of special plastics. Our goal is to consistently develop high quality products from our customers’ perspective.

Products are manufactured exclusively at emtechnik headquarters in Maxdorf, Germany through the combined efforts of over 100 employees. Various subsidiaries and represen-tatives in Europe, Asia and the USA provide support and consulting for our custom-ers in foreign markets.

Safety Without Compromise for the Most Demanding Requirements

Our extensive line of products forms a modular system in which all the parts fit with each other and can be used compatibly and variably. In this way products of emtechnik open up a wide range of applications that met the most exacting demands for quality, safety and reliability.

We have set technical standards in many application areas with our products. We meet our high requirements for the performance capability of our products in a closely intermeshed process of product development, manufacturing and quality management.

Guiding Principles

Because we use premium plastics exclusively, we produce prod-ucts with outstanding quality and high technological standards. It is very important for us to offer products we have produced ourselves. Our connectors and fittings are manufactured in nomi-nal diameters from 0.7 to 25 mm or DN04 to 10 mm. We offer our customers an optimum price/performance ratio and guar-antee you the durability, leak tightness, chemical resistance and hence maximum operational reliability of our products. Taking into account all these aspects and uniform, sustainable actions, we are able to create products for our customers that make their production processes easier and more reliable.

Competence and Quality for Your Objectives

Page 37: Connectors Fittings Connecting Technology

37

With subsidiaries in Belgium, France, Great Britain, India, Italy, the Netherlands, Oman, Singapore and Taiwan as well as our representatives in Finland, Sweden, Spain and the USA we provide direct local advice and support to our customers. Our modular system makes it possible to implement a very wide range of application solutions. Whenever that is not sufficient, we are happy to develop innovative solutions together with you and tailored to your needs, in keeping with emtechnik’s guiding principles.

Our development and production department is also available to help in planning your individual solutions. For additional informa-tion and questions, simply contact us.

Short Distances for High Efficiency

emtechnik consistently follows a philosophy of production based on short distances. Product development, manufacturing, quality assurance, assembly and shipping are integrated into one closely knit and seamlessly documented process. This guarantees high quality and efficient processing for our customers from the time an order is received until delivery.

We Are Your Reliable International Partner

USA India East Asia

Southeast Asia

GermanyFinlandSwedenHollandBelgiumFrance

ItalySpain

Great Britain

Middle East

Page 38: Connectors Fittings Connecting Technology

38

To make our contribution for following generations, we not only use regenerative energy sources, but also follow a consistent concept of sustainability.Consistent conservation of resources also plays a role here, as does social responsibility and production which is nearly CO2 neutral. Thinking sustainably determines how emtechnik acts, and not only in reference to the performance of our products – it has been one of the cornerstones of emtechnik’s philosophy for many years.

Living Responsibility – for Us There Is No Alternative

Page 39: Connectors Fittings Connecting Technology

39

SustainabilityEnergy Management

By using regenerative energy from

hydroelectric power, we have re-

duced the annual output of harmful

CO2 in our production centre by

1400 tons. Because we care deeply

about using eco power, we have

voluntarily committed to operating

our location exclusively with regen-

erative energy sources by the end

of 2019. The clean electricity pro-

duced in our own energy plant by

a block heating and regenerating

plant is fed into the public power

network. We use the heat gener-

ated in the process to heat and cool

our production buildings and

machines.

Quality

Uncompromising reliability, a long

service life and a modular product

system are the key features of

emtechnik’s sustainable quality.

We have established a production

system with short distances with

closely intermeshed development

and production that is fully docu-

mented in our quality management

system. Quality assurance regularly

includes auditing by our customers.

Production

Through our active environmental

management we control responsi-

ble dealing with all the raw materials

that are required in production. By

using a high-tech polyamide based

on castor oil, we have succeeded

for the first time in manufacturing

products from 100% regenerative

material. Bioplastics are character-

ized primarily by their technical

properties, which make them suit-

able for many industrial applications.

The material has been confirmed

by the FDA as suitable for contact

with foodstuffs. We have been

manufacturing our products CO2-

neutrally for years and we take care

with our well organised environ-

mental management to ensure that

all production waste is recycled, if

possible with no residue.

Personnel Development

Supporting young people in their

personal, social and professional

development is for us one of the

most valuable investments in the

future. As a result, time and again we

are able to recruit interested and

motivated young people who we

provide with training and entry into

professional life.

PERSONNEL

QUALITY

ENERGYPRODUCTION

Page 40: Connectors Fittings Connecting Technology

40

When the issue is our customers’ quality requirements, we know no compromises at emtechnik. This is especially true where requirements for sterile cleanliness are ex-tremely high for modern production processes such as the food and pharmaceutical industries or medical technology and the semiconductor industry.

Cleanliness Without Compromise

emtechnik has had a clean room to ISO 14644-1 class 5 since 1997. It was expanded in 2018 with two new areas including sealed doors to ISO 14644-1 class 7: In the first area products can be manufactured by a separate injection moulding machine under optimum clean room condi-tions, thereby meeting the highest requirements. In the second area an ultrasonic washing line including separate production of ultrapure water provides optimum cleaning to ensure ab-sence of particles, oil and grease.

The two new ISO 7 areas connect directly to the ISO 14644-1 class 5 clean room, which allows for a final cleaning with vac-uum drying and final assembly of our products in a contamina-tion-free atmosphere. Quality control is performed by specially trained employees who package all clean room products for safe transport in special double-welded packaging which is also filled with class 5.0 nitrogen. All of our products certified to conform to the high-purity standard undergo this carefully monitored production process at our works.

Page 41: Connectors Fittings Connecting Technology

41

Mould Making

One of the core tasks of emtechnik mould making in our own factory is the production of individual injection moulding tools. From planning and manufacturing of moulds to support of produc- tion processes and on to maintenance and repair of tools, everything is done inside the company. The wide range of moulds are responsible for the large selection of products. Specific re-quests for changes can be implemented flexibly so we are also able to provide individual solutions for our customers.

Innovative Manufacturing Processes

The goal of our innovative manufacturing processes is to achieve smooth interplay between humans and machines to ensure optimum work results. Our employees in production are support-ed by the most modern machines for assembly processes or test sequences. That makes work steps more effective and the results more documentable and reproducible.

Page 42: Connectors Fittings Connecting Technology
Page 43: Connectors Fittings Connecting Technology
Page 44: Connectors Fittings Connecting Technology

44

www.em-technik.com

Germany

EM-Technik GmbHIndustriestraße 267133 Maxdorf

Phone +49 6237 4070Fax +49 6237 [email protected]

Belgium

EM-Technik GmbHVoortstraat 142890 Oppuurs

Mobile +32 479 412 [email protected]

France

EM-Technique SARL23-24 Rue Nicolas CopernicZAC Les portes de l‘Oise60230 Chambly

Phone +33 1 3937 2290Fax +33 1 3028 [email protected]

Italy

EM-Technik Italia S.r.l.Via J. F. Kennedy 1920871 Vimercate (MB)

Phone +39 039 688 1198Fax +39 039 937 0378Mobile +39 335 571 [email protected]

India

EM-Technik India Pvt. Ltd.Plot No. 133 + 138 Tiny Industrial Co-op EstateKondhwa BudrukPune - 411 048

Phone +91 20 2693 4072Fax +91 20 2693 [email protected]

Middle East

EM-Technik Middle East LLCWay 48, Building 393, Office 40118th Nov. Street, Al AzaibaSultanate of Oman

Phone +968 2490 2544Mobile +968 9322 [email protected]

emtechnik Worldwide

Finland

Oy Colly Company ABHankasuontie 3 A00391 Helsinki

Phone +358 29 006 150Fax +358 29 006 [email protected]

Sweden

GPA Flowsystem ABBrovägen 526675 Hjärnarp

Phone +46 431 445 800Fax +46 431 454 [email protected]

Spain

Aplicaciones Tecny Fluor, S.L.Pg. Joan Miro, 10 Local 108222 Terrassa - Barcelona

Phone +34 93 73610 30Fax +34 93 73610 [email protected]

USA

ASAHI/AMERICA655 Andover StreetLawrence, MA 01843

Phone +1 781 321 5409Fax +1 781 321 [email protected]

Our Representatives

Great Britain

EM-Technik UK Ltd.Unit 10, Summit Business ParkLingard Street, Stoke on TrentStaffordshire ST61ED

Telefon +44 1782 980 [email protected]

Netherlands

EM-Technik Holland B.V.Hyperonenweg 6c3542 AG Utrecht

Phone +31 30 241 [email protected]

Southeast Asia

EM-Technik Asia Pte Ltd.448 Tagore Industrial AvenueSingapore 787819

Phone +65 6484 3202Fax +65 6484 [email protected]

East Asia

EM-Technik East Asia Ltd.5 FL., No.39 Lane 159, Fu-Der 1. RoadShih Chih District, New Taipei CityTaiwan

Phone +886 2 2692 4448Fax +886 2 2694 [email protected]