CONNECTOR A - GS Global · PDF filespray as per als.268.03 class d connector b mating...
Transcript of CONNECTOR A - GS Global · PDF filespray as per als.268.03 class d connector b mating...
ELECTRICAL OUTPUTS SPECIFICATION PER WCS-402030
LABEL PER WQI-030-007LOCATE APPROXIMATELY AS SHOWN
COMPLIANCE WITH FMVSS-124
1
2
3
NOTES - UNLESS OTHERWISE SPECIFIED:
APS1
CT1
(15%)
WOT1
(76.8%)
PEDAL ROTATION
AP
S O
UT
PU
T V
OLT
AG
E (
%V
cc)
θWOT
(17°) θCT
( 0°)
WOT2
(38.4%)
CT2
(7.5%)
APS2
WILLIAMSCONTROLS
200
21
17°±2°
35°±2°
32.8
423
132
227
CONNECTOR B
CONNECTOR A
15 2 73
140
79
6
10 2X
7
122X
5
11
1
8
9
4
3 2
13
16
49
9
15.5
24.5
9X 9
75
60
1.5
28.5
11
63.5
28
36.6
13
41.5
28.8
2X 9
2
A ---BLACK----- APS1B ---WHITE----- GND1C ---RED-------- VCC1D ---GREEN---- VCC2E ---BLUE------- GND2F ---ORANGE-- APS2
A
CONNECTOR A (REF):
PACKARD ELECTRIC "METRI-PACK" CONNECTOR OR EQUIVALENTCONNECTOR & SEAL --- P/N 12066317TERMINAL (FEMALE) --- P/N 12103881
CONNECTOR B:1 ---WHITE----- GND12 ---BLACK----- APS13 ---RED-------- VCC14 ---GREEN---- VCC25 ---ORANGE-- APS26 ---BLUE------- GND2
AMP ECONOSEAL J SERIES CONNECTOROR EQUIVALENTCONNECTOR --------------- P/N 174264-2DOUBLE LOCK PLATE --- P/N 174265-7 OR 1-174265-1TERMINAL -------------------- P/N 171661-1WIRE SEAL ------------------- P/N 172888-2
1
2
3 4
5
6
[KPC]
(ELECTIRICAL OUTPUTS FOR BOSCH ECU)
REVISIONS
ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE
ALL, C7 A INITIAL ALPHA RELEASE AND ADD "ELECTRICAL OUTPUTS FOR BOSCH ECU" 008665 11/15/2013
3RD ANGLE PROJECTION
PROPRIETARY AND CONFIDENTIAL - ALL INFORMATION ON THIS DRAWING IS
CONFIDENTIAL AND THE SOLE PROPERTY OF WILLIAMS CONTROLS, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF
WILLIAMS CONTROLS IS PROHIBITED.
14100 SW 72ND AVENUEPORTLAND, OR. 97224(503) 684-8600 FAX (503) 624-3836
UNLESS OTHERWISESPECIFIED, DIMENSIONS ARE INMILLIMETERS PER ASME Y14.5M
TOLERANCESXX.XX.XXANGLES
FINISH (EXCEPT ASSEMBLIES):
DRAWN:
MODEL SERIES PROJECT
MATERIAL:
DATE
TITLE
SIZE CAGE CODE DWG NO. REV
SCALE SHEET 1 OF 1
DWG NO. REV
D 11331
A
B
C
D
12345678
7 46 38 5 1
D
C
B
THROTTLE ASSY-ELEC,FLOOR
402030 A1:11625WM-558
402030 A
A
SEE SEPARATE PARTS LIST
JZ 11/06/2012
0.800.300.150.5
ELECTRICAL OUTPUT SPECIFICATIONS PER WCS-402262
LABEL PER WQI-030-007LOCATE APPROXIMATELY AS SHOWN
THE ELECTRIC CHARACTERISTICS DATA REFERSTO ASSEMBLED PEDAL
FINISH (REFERENCE): PASSED 300 HR SALTSPRAY AS PER ALS.268.03 CLASS D
CONNECTOR B MATING CONNECTOR SHOULD BE EQUAL/EQUIVALENT TO AMP "SUPERSEAL" 1.5 SERIES CONNECTOR P/N 0282090-1
1
2
3
4
5
NOTES - UNLESS OTHERWISE SPECIFIED:
200
21
17°±2°
32.8
35°±2°
131.73
226.6
1310±25.4
15
CONNECTOR A
CONNECTOR B
5
140
82.5
73
49
75
11.06
61.5
60.8
3X 11.1
24.5
6X R
6 X 9CODED A
R14
73
4.3
7.5
28
36.6
40
3X 9.5
A
A
A
A
A
A
A --- APS1B --- GND1C --- VCC1(5V)D --- VCC2(5V)E --- GND2F --- APS2
A
CONNECTOR A (REF):
PACKARD ELECTRIC "METRI-PACK" CONNECTORCONNECTOR & SEAL --- P/N 12066317TERMINAL (FEMALE) --- P/N 12103881WIRE SEAL ------------------ P/N 12052929
CONNECTOR B:
1 --- APS12 --- VCC1 (5V)3 --- GND14 --- APS25 --- VCC2 (5V)6 --- GND2
AMP "SUPERSEAL" 1.5 SERIES CONNECTORCONNECTOR --- P/N 0-0282108-1TERMINALS ----- P/N 0-0282109-1WIRE SEAL ------ P/N 0-0281934-2
1
2
[KPC]
REVISIONS
ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE
ALL A INITIAL PRODUCTION RELEASE 011049 11/12/2014
A3, A4, ALL- SH2, B
IN NOTE 4 CLASS D WAS CLASS C & NOTE 5 ADDED; SHEET 2 ADDED, EXPLODED VIEW, BOM & OUTPUT GRAPH MOVED TO
2 ND SHEET, ADDED TECHNICAL SPECIFICATIONS; ADDED PEDAL FORCE GRAPH & LOAD CIRCUIT DIAGRAM
011161 12/10/2014
ALL, SH2-C5,SH2-C5 C (1) UPDATED TITLEBLOCK, (2)ITEM 13, 402970 WAS 402522, (3)
ITEM 12, 400179 WAS 401622 011806 06/05/2015
3RD ANGLE PROJECTION
THIS DOCUMENT IS PROPERTY OF AND CONTAINS THE PROPRIETARY INFORMATION OF WILLIAMS CONTROLS INDUSTRIES INC. AND/OR ITS SUBCONTRACTORS AND SUPPLIERS. IT IS TRANSMITTED IN CONFIDENCE AND TRUST AND IS TO BE USED SOLELY FOR THE PURPOSE FOR WHICH IT IS FURNISHED AND MAY NOT BE REPRODUCED WITHOUT SPECIFIC WRITTEN PERMISSION. THIS DOCUMENT MUST BE TREATED IN STRICT ACCORDANCE WITH THE TERMS AND CONDITIONS OF THE AGREEMENT UNDER WHICH IT WAS PROVIDED.
WILLIAMS CONTROLS INDUSTRIES, INC.14100 SW 72ND AVENUEPORTLAND, OR. 97224(503) 684-8600 FAX (503) 624-3836
UNLESS OTHERWISESPECIFIED, DIMENSIONS ARE IN
MILLIMETERS PER ASME Y14.5-2009TOLERANCESXX.XX.XXANGLES
FINISH (EXCEPT ASSEMBLIES):
DRAWN:
MODEL SERIES PROJECT
MATERIAL:
DATE:
TITLE
SIZE CAGE CODE DWG NO. REV
SCALE SHEET 1 OF 2
DWG NO. REV
D 11331
A
B
C
D
12345678
7 46 38 5 1
D
C
B
THROTTLE ASSY-ELEC,FLOOR,35
402262 C1:11821WM-558
402262 C
A
SEE PARTS LIST
0.800.300.150.5
N/A
KMS 07-31-13
WARNING: THIS DOCUMENT (OR SOFTWARE) CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED BY TITLE 50 USC APP 2401 ET SEQ. VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CIVIL AND CRIMINAL PENALTIES.
APS1
(15% 2%)
(80% 4%)
PEDAL ROTATION
AP
S O
UTP
UT
(%V
cc)
(17°)( 0°)
(40% 4%)
(7.5% 2%)
APS2
(0°) (17°)
FORCE(N)
(45 7)
(17 7)
APS 2 LOAD CIRCUIT
APS 1 LOAD CIRCUIT
SENSOR #2
SENSOR #1
ENGINE CONTROL UNIT
To ECUProcessor
1500p
+5V
To ECUProcessor
1500p100K
GND2
VCC2
+5VPEDAL SENSOR
GND1
APS1
VCC1
ISOLATIONISOLATION
.033µ
.033µ
22K
22K
100K
APS2
67
12
2X
11
5
1
8
9
4
3
2
13
16
18
17
4
TECHNICAL SPECIFICATIONS
1.0 GENERAL
1.1 COMPLIES WITH FMVSS-124 [KCC]
2.0 MECHANICAL
2.1 17 NOMINAL PEDAL ROTATION
2.2 17 ± 7 ACTUATION FORCE @ INITIAL TRAVEL FORCE (ITF)
45± 7 ACTUATION FORCE @ FULL PEDAL TRAVEL FORCE (FPTF)
SEE FIGURE 1 FOR PEDAL FORCE GRAPH,
2.3 LIFE EXPECTANCY 3 MILLION CYCLES
3.0 ENVIRONMENTAL
3.1 -40 C TO +85 C OPERATING TEMPERATURE
3.2 PEDAL OPERATED AT 90% RELATIVE HUMIDITY AT 27°C TO 75°C
3.4 REFER TO WDS-010 AND WCS-402262 FOR ALL ENVIRONMENTAL TESTING METHODS AND STANDARDS
4.0 ELECTRICAL CHARACTERISTICS (SENSOR)
4.1 5VDC 0.5VDC SUPPLY VOLTAGE
4.2 10mA MAX CURRENT PER CHANNEL (20mA WHOLE SENSOR OPERATION)
4.3 SEE FIGURE 2 FOR OUTPUT CHARACTERISTICS
4.4 SEE FIGURE 3 FOR LOAD CIRCUIT PARAMETERS
4.5 SEE WCS-402262 FOR ALL OTHER SENSOR SPECIFICATIONS
LOAD CIRCUIT DIAGRAMFIGURE 3
FORCE OUTPUTFIGURE 1
ELECTRICAL OUTPUTFIGURE 2
PEDAL ROTATION
ITEM NO. DESCRIPTION MATERIAL QTY.
PARTS LIST
18 SCREW 8-32 X .31 PAN HEAD STEEL 1
17 CLAMP, CABLE STEEL 1
16 NUT, PUSH STEEL 1
15 WIRE HARNESS, AL 6 PIN COMPOSITE 1
13 SENSOR ASSEMBLY, BOLT-ON COMPOSITE 1
12 SCREW, SENSOR STEEL 2
11 MAGNET FERRITE 1
9 ROLLER, PIN STEEL 1
8 ROLLER PP COPOLYMER 1
7 PIN, TREADLE, PLASTIC PLASTIC 1
6 BASEPLATE, MACHINED ALUMINIUM 1
5 PLASTIC SHAFT, SENSOR PTFE COPOLYMER 1
4 SPRING, TORSION, RIGHT MUSIC WIRE 1
3 SPRING, TORSION, LEFT MUSIC WIRE 1
2 LEVER, PLASTIC PLASTIC 1
1 TREADLE, MACHINED PLASTIC 1
WILLIAMS CONTROLS INDUSTRIES, INC.14100 SW 72ND AVEPORTLAND, OR. 97224(503) 684-8600FAX (503) 624-3836
DRAWN:
MODEL SERIES PROJECT NO.
DATE: SIZE CAGE CODE DWG NO. REV
SCALE SHEET 2 OF 2
DWG NO. REV
D 11331
A
B
C
D
12345678
7 46 38 5 1
D
C
B
A
402262 C1:11821WM-558
402262 C
KMS
REVISIONS
ZONE REV DESCRIPTION OF CHANGE APPROVAL ECN NO. DATE
N/A SEE SHEET 1C 011806 06/05/2015
07-31-13
ELECTRICAL OUTPUTS REFERENCE WCS-402196
LABEL PER WQI-030-007LOCATE APPROXIMATELY AS SHOWN
COMPLIANCE WITH FMVSS-124
1
2
3
NOTES - UNLESS OTHERWISE SPECIFIED:
APS1
CT1
(22%)
WOT1
(84%)
PEDAL ROTATION
AP
S O
UT
PU
T V
OLT
AG
E (
%V
cc)
WOT(17°)
CT( 0°)
WOT2
(42%)
CT2
(11%)
APS2
(ELECTRICAL OUTPUTS FOR CUMMINS ECU)
WILLIAMSCONTROLS
200
21
17°±2°
35°±2°
32.8
720 25.4
15°
132
227 CONNECTOR B
CONNECTOR A
15 2 73
140
79
6
10 2X
7
122X
5
11
1
8
9
4
3 2
13
16
49
9
15.5
24.5
9X 9
75
60
1.5
28.5
11
63.5
28
36.6
13
41.5
28.8
2X 9
2
A ---GREEN----- APS1B ---BLACK------ GND1C ---RED--------- VCC1D ---YELLOW--- VCC2E ---BLUE-------- GND2F ---WHITE------ APS2
A
CONNECTOR A (REF):
PACKARD ELECTRIC "METRI-PACK" CONNECTOR OR EQUIVALENTCONNECTOR & SEAL --- P/N 12066317TERMINAL (FEMALE) --- P/N 12103881
CONNECTOR B:
1 ---BLUE-------- GND22 ---WHITE------ APS23 ---YELLOW--- VCC24 ---RED--------- VCC15 ---BLACK------ GND16 ---GREEN----- APS1
AMP ECONOSEAL J SERIES CONNECTOROR EQUIVALENTCONNECTOR ---------------- P/N 0-0282108-1TERMINAL -------------------- P/N 0-0282109-1WIRE SEAL ------------------- P/N 0-0281934-2
1
[KPC]
REVISIONS
ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE
ALL, C7 AINITIAL ALPHA RELEASE WITH CHANGE: REPLACED HARNESS (ITEM
15) 402255 WAS 135202 AND ADD "ELECTRICAL OUTPUTS FOR CUMMINS ECU"
008667 11/18/2013
3RD ANGLE PROJECTION
PROPRIETARY AND CONFIDENTIAL - ALL INFORMATION ON THIS DRAWING IS
CONFIDENTIAL AND THE SOLE PROPERTY OF WILLIAMS CONTROLS, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF
WILLIAMS CONTROLS IS PROHIBITED.
14100 SW 72ND AVENUEPORTLAND, OR. 97224(503) 684-8600 FAX (503) 624-3836
UNLESS OTHERWISESPECIFIED, DIMENSIONS ARE INMILLIMETERS PER ASME Y14.5M
TOLERANCESXX.XX.XXANGLES
FINISH (EXCEPT ASSEMBLIES):
DRAWN:
MODEL SERIES PROJECT
MATERIAL:
DATE
TITLE
SIZE CAGE CODE DWG NO. REV
SCALE SHEET 1 OF 1
DWG NO. REV
D 11331
A
B
C
D
12345678
7 46 38 5 1
D
C
B
THROTTLE ASSY-ELEC,FLOOR
402196 A1:11625WM-558
402196 A
A
SEE SEPARATE PARTS LIST
LZ 05/16/2013
0.800.300.150.5
ELECTRICAL OUTPUTS REFERENCE WCS-402032
LABEL PER WQI-030-007LOCATE APPROXIMATELY AS SHOWN
COMPLIANCE WITH FMVSS-124
1
2
3
NOTES - UNLESS OTHERWISE SPECIFIED:
APS1
CT1
(15%)
WOT1
(76.8%)
PEDAL ROTATION
AP
S O
UT
PU
T (
%V
cc)
θWOT
(17°)θCT
(0°)
WOT2
(38.4%)
CT2
(7.5%)
APS2
(ELECTRICAL OUTPUTS FOR BOSCH ECU)
WILLIAMSCONTROLS
200.49
17°±2°
4.75
35°±2°
27
109.75
203.24
423 25.4
13.5°
CONNECTOR B
CONNECTOR A
15 1.86 73
79.86
145.76
10 2X
7
122X
11
5
1
8
9
4
2
13
3
6
43.21 9
19 8.6
8X 9
1.5
11.5 28.5
4.3
49
2X 9
15.5
24.5
9.5
9.5
75.5
2
1
2
3
6
5
4
1 --- WHITE------GROUND12 --- BLACK------APS13 --- RED---------VCC1(5V)4 --- GREEN-----VCC2(5V)5 --- ORANGE---APS26 --- BLUE--------GROUND2
AMP ECONOSEAL J SERIES CONNECTOR OR EQUIVALENTCONNECTOR --------------- P/N 174264-2DOUBLE LOCK PLATE --- P/N 174265-7 OR 1-174265-1TERMINAL -------------------- P/N 171661-1WIRE SEAL ------------------- P/N 172888-2
CONNECTOR B:
A --- BLACK-----APS1B --- WHITE-----GROUND1C --- RED--------VCC1(5V)D --- GREEN----VCC2(5V)E --- BLUE-------GROUND2F --- ORANGE--APS2
A
CONNECTOR A (REF):
PACKARD ELECTRIC "METRI-PACK" CONNECTOROR EQUIVALENTCONNECTOR & SEAL --- P/N 12066317TERMINAL (FEMALE) --- P/N 12103881
[KPC]
REVISIONS
ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE
D4, C7 A INITIAL ALPHA RELEASE WITH CHANGE: CHANGE THE LABEL LOCATION AND ADD "ELECTRICAL OUTPUTS FOR BOSCH ECU" 008666 11/15/2013
3RD ANGLE PROJECTION
PROPRIETARY AND CONFIDENTIAL - ALL INFORMATION ON THIS DRAWING IS
CONFIDENTIAL AND THE SOLE PROPERTY OF WILLIAMS CONTROLS, INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF
WILLIAMS CONTROLS IS PROHIBITED.
14100 SW 72ND AVENUEPORTLAND, OR. 97224(503) 684-8600 FAX (503) 624-3836
UNLESS OTHERWISESPECIFIED, DIMENSIONS ARE INMILLIMETERS PER ASME Y14.5M
TOLERANCESXX.XX.XXANGLES
FINISH: (EXCEPT ASSEMBLIES)
DRAWN:
MODEL SERIES PROJECT
MATERIAL:
DATE
TITLE
SIZE CAGE CODE DWG NO. REV
SCALE SHEET 1 OF 1
DWG NO. REV
D 11331
A
B
C
D
12345678
7 46 38 5 1
D
C
B
4020321:11625WM-558
402032
A
SEE SEPARATE PARTS LIST
GZ 11-07-12
0.800.300.150.5
A
A
THROTTLE ASSY-ELEC,FLOOR