Condition monitoring system for bogie testingCondition monitoring system for bogie testing Condition...
2
Condition monitoring system for bogie testing Condition monitoring is a mature technol- ogy, offering new capabilities to increase safety and reliability as well as to extend maintenance intervals. Using condition detection systems and applying sophisti- cated algorithms for data processing, can detect incipient damage. Customer benefits reduction of operational cost by early • damage detection applied condition based maintenance • saves around 50% bogie maintenance cost optimized scheduling of maintenance • reduction of vehicle standstills • reduced need for maintenance • reduction of maintenance overtime • work Derailment detection Traction motor condition Axlebox bearing condition TSI hotbox axlebox detection Wheel condition Gearbox condition Gearbox oil level and oil condition Cardan shaft condition TSI bogie hunting detection
Transcript of Condition monitoring system for bogie testingCondition monitoring system for bogie testing Condition...
Conditionmonitoringsystemforbogietesting
Conditionmonitoringisamaturetechnol-ogy,offeringnewcapabilitiestoincreasesafetyandreliabilityaswellastoextendmaintenanceintervals.Usingconditiondetectionsystemsandapplyingsophisti-catedalgorithmsfordataprocessing,candetectincipientdamage.
Customer benefits
reductionofoperationalcostbyearly•damagedetectionappliedconditionbasedmaintenance•savesaround50%bogiemaintenancecostoptimizedschedulingofmaintenance•reductionofvehiclestandstills•reducedneedformaintenance•reductionofmaintenanceovertime•work
Derailmentdetection
Tractionmotorcondition
Axleboxbearingcondition
TSIhotboxaxleboxdetection
Wheelcondition
GearboxconditionGearboxoillevelandoilcondition
Cardanshaftcondition
TSIbogiehuntingdetection
®SKFisaregisteredtrademarkoftheSKFGroup.
©SKFGroup2012Thecontentsofthispublicationarethecopyrightofthepublisherandmaynotbereproduced(evenextracts)unlesspriorwrittenpermissionisgranted.Everycarehasbeentakentoensuretheaccuracyoftheinformationcontainedinthispublicationbutnoliabilitycanbeacceptedforanylossordamagewhetherdirect,indirectorconsequentialarisingoutoftheuseoftheinformationcontainedherein.
PUB 42/P2 13164 EN·September2012
PrintedinAustriaonenvironmentallyfriendlypaper.
SKF condition monitoring system for dynamic bogie testing
Thesystemenablesworkshoppersonneltoinvestigaterotatingbogiecomponentcondi-tionswithoutdismounting.Typicalcompo-nentsarewheels,bearings,cardanshafts,gearwheelsetc.Theresultsoftheconditionmonitoring
alsopermittodecidewhetheranyadditionalmaintenanceisneeded.ThecustomizedSKFconditionmonitoring
systemisappliedforDANOBATbogietestingequipment.Theequipmentisusedbyrail-wayworkshopstoevaluatethetotalbogiecondition.
DANOBAT bogie testing equipment, incorporating an SKF condition monitoring systemImage: DANOBAT
Wheel roundness
Axlebox bearing vibration measurement Detection of bearing damageInsert: bearing outer ring with spalls
