Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC...
Transcript of Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC...
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved. The information contained in this document is company confidential and proprietary property of BHGE and its affiliates. It is to be used only for the benefit of BHGE and may not be distributed, transmitted, reproduced, altered, or used for any purpose without the express written consent of BHGE.
Condition Monitoring & Big Data AnalysisFinbar Hughes, GE Digital
EuALF 2018 European Artificial Lift Forum13-14 June 2018, AECC, Aberdeen, UK
June 27, 2018
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
Contents
June 27, 2018 2
• Ultimate goal of predictive analytics
• How asset performance management is different from traditional techniques
• APM fundamentals
• GE Digital industrial managed services
• ESP case studies
• What's next
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
Ultimate goal of predictive analytics
June 27, 2018 3
PROACTIVE MAINTENANCE WITH APM RELIABILITY
• Move up the curve, stay ahead of the game
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
How APM reliability is different
June 27, 2018 4
Axial position
Gas pressure Δ
Speed
Alarm Hi
Bearing Temp
Alarm / Trip
Single-sensor equipment protection: traditional thresholds & rules
Normal operation
No false alarms
Early stages of damage
SmartSignal advises you before traditional alarms
Axial position
SmartSignal – Early DetectionMonitors all signals simultaneously
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
• Green (estimate) is GOOD
• Blue (actual) is TRUE
• Red is RESIDUAL
APM reliability fundamentals
June 27, 2018 5
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
APM reliability fundamentals
June 27, 2018 6
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
GE Digital industrial managed services
June 27, 2018 7
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
ESP case study
June 27, 2018 8
1st Notification to customer sent
Customer mobilisation of replacement ESP
Unit taken offline for planned intervention ~
13 days
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
ESP case study
June 27, 2018 9
1st Notification to customer sent
Customer starts to make adjustments to frequency and choke valve position
Final adjustment takes frequency and flow back to model reducing vibration
amplitude by 40%
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
What’s next?
June 27, 2018 10
PREDIX ASSET PERFORMANCE MANAGEMENT
Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.
What’s next?
June 27, 2018 11