CONCRETE MIXING PLANTS - Tripod.commycsa0.tripod.com/DATD/lintec_concrete_mixing_plant.pdf · right...
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CONCRETE MIXING PLANTS IN 100% ISO SEA CONTAINERS
Transcript of CONCRETE MIXING PLANTS - Tripod.commycsa0.tripod.com/DATD/lintec_concrete_mixing_plant.pdf · right...
CONCRETE MIXING PLANTSIN 100% ISO SEA CONTAINERS
LINTRONIK - control system
The main features
The introduction of the LINTEC doub-le screen technology and the worlds first asphalt mixing plant in 100% ISO sea containers.
Today LINTEC supplies both asphalt mixing plants and concrete mixing plants in 100% ISO sea containers worldwide.
Further advantages for the customer are provided by strategic alliances with LT LINNHOFF Maschinenbau GmbH and ASCO AG. Thus LINTEC supplies its own products, together with mastic asphalt equipment, plant rental and financing arrangements.
The main features
The introduction of the LINTEC doub-le screen technology and the worlds first asphalt mixing plant in 100% ISO
Klaus Thesenfi tz
Eduard Linnhoff
Kurt Thesenfi tz
LINTEC- the perfect mix of tradition and technology
In 1919 Eduard Linnhoff, the grandfather of LINTEC´s president Klaus Thesenfitz, started manufacturing asphalt mixing plants in Berlin.Since then the family has specialised in developing, manufacturing and marketing asphalt mixing plants and equipment.
In the seventies and eighties, Fritz Linnhoff and Klaus Thesenfitz, in cooperation with the renowned German company Heilit & Wörner, revolutionised the production of asphalt premix by introducing the horizontal screen drum technology. It was the most cost-effective pro-cess of its time and highly successful compared with conventional vibrating screen asphalt batch mixing technology.
With this success grew the innovation and development work, that lead globally to a large number of patents.
LINTRONIK - control systemLINTRONIK - control system
Asphalt mixing plants
CSD 3500 - capacity 260 t/h
CSD 2500 - hot storage mix system 120 t
CSD 3000 - capacity 220 t/h
CSD 2500 - 5 section screen
CSD 1500 - capacity 120 t/h
CC 3000 D - 240 m3/h
CC 3000 D - ice feeding
CC 3000 D - airport runway construction
CC 3000 D - 4 cement silos 80 m3
CC 3000 D - 240 m3/h
CSD 2500 GA - with fi ller heating system
Gussasphalt cooker GTL 12 S
Gussasphalt cooker GT 12
Gussasphalt fi nisher EB 25/40
Gussasphalt fi nisher EB 50/75 S
Gussasphalt equipmentGussasphalt equipment Concrete mixing plantsConcrete mixing plantsAsphalt mixing plants
CSD 3500 - capacity 260 t/hCSD 3500 - capacity 260 t/h CSD 2500 GA - with fi ller heating system
CSD 2500 - hot storage mix system 120 t Gussasphalt cooker GTL 12 S
CSD 3000 - capacity 220 t/h Gussasphalt cooker GT 12
CSD 2500 - 5 section screen Gussasphalt fi nisher EB 25/40
CSD 1500 - capacity 120 t/h
CC 3000 D - ice feeding
CC 3000 D - airport runway construction
CC 3000 D - 240 m3/h
CC 3000 D - 4 cement silos 80 m3
CC 3000 D - 240 m3/h
CC 3000 D - ice feedingGussasphalt cooker GTL 12 S
CC 3000 D - airport runway constructionGussasphalt cooker GT 12
CC 3000 D - 4 cement silos 80 mGussasphalt fi nisher EB 25/40
CC 3000 D - 240 mGussasphalt fi nisher EB 50/75 S
CC 3000 D - 240 mCSD 2500 GA - with fi ller heating systemCSD 2500 GA - with fi ller heating system
Item Type Unit CC 2000 CC 3000 CC 3000 D
Mixer Twin Shaft Compulsory Mixer Unit 1 1 2
Mixer Size (input max.) l 2800 4500 4500
Mixer Size (output max) l 1750 3000 3000
Low Slump Capacity Theoretical Production at 45s cycle m3/h 90 120 240
Mix Discharge Height Mixer m 3,85 3,85 3,85
Truck m 3,70 3,70 3,70
Mineral Aggregate Inline Unit
Storage Total Capacity m3 51 102,5 135
of compartments (min) Qty. 3 3 3
of compartments (max) Qty. 6 12 12
Mixer Charging Inclined Conveyor with Holding Hopper
Skip System
Binder/Cement Binder/Cement Silos (max) Qty. 5 6 12
Storage Container Silo 80 m3 (96 t @ 1.2 t/m3) Container Silo 50 m3 (60 t @ 1.2 t/m3) Container Silo 19 m3 (23 t @ 1.2 t/m3) Conventional Silos
Water Connection DN50
DN100 Additive Dosing Volumetric or Gravimetric
Description:
Aggregate bins for 3 up to 6 different fractions Bucket conveyor with tilt bucket Weighing container with cement, water & additive scale, filter sytem Mixer container with LINTEC Twin Shaft Compulsory Mixer 2,8 m3 / 1,75 m3
Mixer housing with control air compressor Control cabin with control system, water & additive feeding pumps
Accessories : Funnel partitioning walls, ramp walls, moisture & temperature sensors, turbo-coupling, slump meter, room air conditioner, additional monitors, touch-screen panel, additive tanks, screw conveyors, container silos, water tanks
Required space at transport: Three 40 ft high-cube sea containers
CC 2000 The Innovation in Concrete Batching Plants
Item Type Unit CC 2000 CC 3000 CC 3000 D
Mixer Twin Shaft Compulsory Mixer Unit 1 1 2
Mixer Size (input max.) l 2800 4500 4500
Mixer Size (output max) l 1750 3000 3000
Low Slump Capacity Theoretical Production at 45s cycle m3/h 90 120 240
Mix Discharge Height Mixer m 3,85 3,85 3,85
Truck m 3,70 3,70 3,70
Mineral Aggregate Inline Unit
Storage Total Capacity m3 51 102,5 135
of compartments (min) Qty. 3 3 3
of compartments (max) Qty. 6 12 12
Mixer Charging Inclined Conveyor with Holding Hopper
Skip System
Binder/Cement Binder/Cement Silos (max) Qty. 5 6 12
Storage Container Silo 80 m3 (96 t @ 1.2 t/m3) Container Silo 50 m3 (60 t @ 1.2 t/m3) Container Silo 19 m3 (23 t @ 1.2 t/m3) Conventional Silos
Water Connection DN50
DN100 Additive Dosing Volumetric or Gravimetric
ADVANTAGES OF THE PLANT
Low Transport CostsEach plant component is supplied in a 100% ISO sea container, which has been inspected and certifi ed by Germanischer Lloyd. Containerisation means: no low loaders, no excess width, no excess weight, lowest contai-ner freight rates and fast transport.
No Concrete FoundationsThe ground area of the containers ensure stability on compacted soil.
Erection and Testing prior to Ship-mentThe components are erected and all mo-tors, screws etc. run through a test phase.
Short Erection and Dismantling TimeThe crane is only required for a short period and the plant ready to operate after one week as a maximum. Dis-mantling also requires only a few days. Therefore the plant may be considered mobile.
Weather ProtectionAll main components are securely pro-tected since containers are closed.
Environmentally FriendlyThe Lintec concrete mixing plant operates at minimum noise and dust emissions.
Plant ArrangementStairs and walkways on each contai-ner plain help to keep ways short and therefore simplifi es maintenance. The containerised arrangement allows a replacement of single plant modules and gives the plant appearance of a modern factory building rather than a conventional concrete mixing plant.
Plant SecurityThe mixing tower can only be accessed via one main lockable security door thus preventing unau-thorised access to the plant, theft and vandalism.
Lintec developed the containerised Concrete Mixing Plant for those applications where frequent change of operation site is required. The individual plant units are installed within 100% ISO sea con-tainers inspected and certifi ed by Germanischer Lloyd.
Frequent changes of operational site demands a compact transpor-
table mineral feed unit. The individual bins are charged with a front wheel loader via a compacted earth/rubble ramp formed against the provided bulk-heads.
Additives are stored in 7 plastic tanks within a separate container that includes a collection sump and the associated pumps.
Water is stored in a separate container that is also equipped with the associated pumps.
The control cabin houses the user friendly computerised process control system for the fully automatic operation of the plant
CONCRETE MIXING PLANTIN 100% ISO SEA CONTAINERS
Aggregate Feeding Unit
Inclined Conveyor
Distribution Belt
Weigh Scale Container
Mixer Container
Mixer Housing Container
Control Cabin Container
Additive Tank Container
Support Container
Water Tank Container
Cement Silo
Foundation Frames
Microsilica Silo
MIXER CONTAINERLINTEC
TWIN SHAFT COMPULSORY MIXER
The design of the Lintec Twin Shaft Com-
pulsory Mixer provides compact installation
within an ISO sea container. This advanced
mixer is capable of high quality concrete mi-
xing in shortest time. Wear upon the mixer
components is reduced by the shaft rotation
direction and paddle tip to mixer wall relief.
The large, centrally located mix discharge
gate, provides rapid and clean material
discharge.
CONCRETE MIXING PLANTIN 100% ISO SEA CONTAINERS
Service
World-wide installations of Lintec plants are accompanied, in parallel, with a dealer and service network. Today, Lintec customers can depend upon 18 service centres in 14 coun-tries.The investment in Lintec equipment is assured by large parts inventory held not only at the main factory but also with branch offi ces in various countries. This together with online ac-cess to the plant, operating seminars and localised service personnel further enhances the investment.
Airport runway construction in Russia:right side concrete mixing plant CC 3000 D (Capacity 240 m3/h), left side asphalt mixing plant CSD 2500 (Capacity 160 t/h).
Airport runway construction in Russia:
Bauma 2001, MunichBauma 2001, Munich
St. PetersburgPerm MoscowPerm St. Petersburg Moscow
Chemnitz Bremen Gera
Abu Dhabi Dubai DubaiDubai
Authorised Representative:
The specifi cations within this brochure can be varied to client specifi c requirements. These variations would consider the follo-wing options:
- combination of cold feed units- size and type of silos and storage units
LINTEC GmbH & Co. KGBerlin BranchHaynauer Strasse 72 AD-12249 BerlinGERMANYPhone: +49 30 766 859 22Fax: +49 30 766 838 53E-mail: [email protected]: http://www.lintec-gmbh.de
LINTEC GmbH & Co. KGAlter Postweg 28D-21614 BuxtehudeGERMANYPhone: +49 4161 866 0Fax: +49 4161 866 188E-mail: [email protected]: http://www.lintec-gmbh.de
IPS-LINTEC ASIA PACIFIC PTE LTD71 Tech Park Crescent, Tuas Tech ParkSINGAPORE 638072Phone: +65 6863 11 11Fax: +65 6863 38 11E-mail: [email protected]: http://www.ips.com.sg
LINTEC POLSKA Spólka z o. o. ul. Sarnowska 263-900 Rawicz POLANDPhone: +48 65 546 46 47Fax: +48 65 546 46 40E-mail: [email protected]: http://www.lintec-polska.com.pl
ROLAND TRADING LTD.Lozenetz, 5, ul. Srebarna, ap.11407 Sofia BULGARIAPhone: +359 2 962 54 24 Fax: +359 2 962 57 97E-mail: [email protected]
VLADAS 1 SIA Dzelzavas iela 74-405LV-1082, RIGALATVIA Phone: +371 7 576285Fax: +371 7 574696E-mail: [email protected]: http://www.vladas1.lv
Gerardi - A.D. d.o.o.M. S. Bolsica 4 · 10010 ZagrebCROATIAPhone: +385 1 660 41 95Fax: +385 1 660 14 6E-mail: [email protected]: http://www.gerardi-ad.hr
MaHill ITDIndustrial Technological Development Ltd. Seregely u. 11, H-1034 BudapestHUNGARYPhone: +36 1 250 48 31Fax: +36 1 250 48 24E-mail: [email protected]
MA.T.C.CO Mike G. Martsakis122, Tatoioy Str.& 1-3,Parthenonos Str., GR-146 71 N ErithreaAthens GREECEPhone: +30 1 62 06 11 24Fax: +30 1 62 01 483E-mail: [email protected]
VINOSHA SERVICES104, Bharat House, 1st floorMumbai Samachar MargFort / Mumbai-400 001,Maharasta INDIAPhone: +91 22 5631 4010Fax: +91 22 5631 4011E-mail: [email protected]
KERN 90® Zastopstvo, Trgovina in Spedicija d.o.o.Pod hribom 55, 1000 LjubljanaSLOVENIAPhone: +386 1 58 16 270Fax: +386 1 58 16 271E-mail: [email protected]
FLP sdr. Botevova 3095143 00 Praha 4CZECHIAPhone: +420 241 763 836Fax: +420 241 763 836E-mail: [email protected]
PICO Engineering Services Co.6, El-Fawakeh St.,Mohandessen - GizaEGYPTPhone: +20 2 761 50 27Fax: +20 2 749 47 66 E-mail: [email protected]: http://www.picoengineering.com
IWE International Worlld EquipmentPreduzece Za Spoljnu Trgovinu l Zastupstvo d.o.o. Takovska 49a, 11120 Beograd -35YUGOSLAVIAPhone: +381 11 766 565Fax: +381 11 769 907E-mail: [email protected]: http://www.iwe.co.yu
LINTEC GmbH & Co. KGMoscow Branchul. Rustaweli, 14/6127254 MoscowRUSSIAPhone +7 095 219 05 55Fax: +7 095 219 05 33E-mail: [email protected]: http://www.lintec-gmbh.ru
Svend M. Andersen ABP.O. Box 41Lill-Lvek´s GardS-740 82 ÖrsundsbroSWEDENPhone: +46 171 46 51 58 Fax: +46 171 46 51 60E-mail: [email protected]: http://www.svend.nu
MOR TEKNIK A. S.Iran Caddesi 17B/704 06700 Ankara TURKEYPhone: +90 312 468 82 23Fax: +90 312 468 82 25E-mail: [email protected]
Dzelzavas iela 74-405LV-1082, RIGALV-1082, RIGALATVIA Phone: +371 7 576285Fax: +371 7 574696E-mail: [email protected]
LATVIA Phone: +371 7 576285
