2007

Concept One RobotConcept One RobotPrecision Remanufacturing

Robot Configuration Identifier

Munhofen Innovation, LLCAustin, Texaswww.munhofen.com

Robot ID R1.1 20072 Munhofen Innovation, LLC

3. Forward

4. Questionnaire

5. “C”Motor Robot Illustrations

6. “Z”Robot Illustrations

7. Stepper driver illustrations

8. Power supply illustrations, system level

9. Power supply configurations

Table of contentsTable of contentsConcept One RobotConcept One RobotSystem Configuration

Robot ID R1.1 20073 Munhofen Innovation, LLC

Concept One RobotConcept One RobotSystem Configuration

The purpose of this guide is to identify key components of aConcept One system to determine the current robot configuration.

This information is required prior to the remanufacturing processfor pricing and to determine which upgrade options are available.

Scope• Identify the Concept One robot configuration

“C”Type Motors “Z”Type Motors

• Identify the stepper motor driver system “C”Drives (90 Volt) OEM750 Drives (70 Volt, used for “Z”type motors)

• Identify the DC power configuration Compumotor DC discrete robot power supply Megapac modular power supply

ForwardForward

Robot ID R1.1 20074 Munhofen Innovation, LLC

Concept One RobotConcept One RobotSystem Identification

Step 1:Identify your robot

(A) “C”Type Use Illustrations: Robot: Page 3, figs 1, 2 & 3Control: Page 5, fig 7

If you selected (A) go to step 2

(B) “Z”Type Use Illustrations: Robot: Page 4, figs 4, 5 & 6

Control: Page 5, fig 7If you selected (B) your system has already been upgraded,Std “Z”remanufacture applies

Step 3:What type of DC power configuration do you have?

(F) Compumotor DC4 Use Illustrations: Page 6, figure 9)

DC4 can be jumpered for 70 Volt operation (Page 7)

(E) Megapac Use Illustrations: Page 6, figure 10

70 Volt Cartridge required (Page 7)

Step 2:If you have a “C”type robot, do you wish to upgrade your system to“Z”type?

(C) Yes (See “Z”retrofit brochure for benefits and details)

If “Yes”, proceed to Step 3 to identify your DC configuration

(D) No, Standard remanufacturing with “C”type motors

If you select “No”go no further, Std “C”remanufactureapplies

QuestionnaireQuestionnaire

Robot ID R1.1 20075 Munhofen Innovation, LLC

Concept OneConcept One RobotRobotIdentification

Fig 1

Typical “C”motor equipped robot

Fig 3Typical “C”motor with LEMO connector

Fig 2Motor bracket, “C”Type with LEMO connectors

““CC””Motor Equipped RobotMotor Equipped Robot

Note: Typicalgray “C”motors

Robot ID R1.1 20076 Munhofen Innovation, LLC

Concept One RobotConcept One RobotIdentification

“Z”motor equipped robotequipped with AMP connectorsand replaceable cables

Fig 6Typical “Z”motor with AMP connector

Fig 5Motor cable bracket configured with

AMP connectors for “Z”motors

Note: Black “Z”motors

Figure 4

Typical “Z”Motor robot

““ZZ””Motor Equipped RobotMotor Equipped Robot

Robot ID R1.1 20077 Munhofen Innovation, LLC

Concept One RobotConcept One RobotControl System Identification

“C”Type Control System

“C”Drives are identifiedby the large black heatsinks

This is the legacy configuration

Figure 1

“Z”Type Control System

OEM 750 Drives Identifiedby smaller gray drives withno heat sinks

This is the upgraded configuration

Fig 7

Fig 8

Stepper Motor driversStepper Motor drivers

Robot ID R1.1 20078 Munhofen Innovation, LLC

Concept One RobotConcept One RobotDC Power Identification

This is the original (OLD) C1Configuration

90 Volt operation

Discrete Compumotor DC4 supply forstepper DCObsolete

“Quad Power Supply”System DCPowerObsolete

Very few systems still use thisconfiguration

Current ConfigurationMegapac modular power supply

Provides all DC power to system

Fig 9

Quad Power Supply

Fig 10

Megapac Power Supply

System DC Power ConfigurationsSystem DC Power Configurations

Robot ID R1.1 20079 Munhofen Innovation, LLC

Concept One RobotConcept One Robot”Z”Retrofit Power

DC power for theDC power for the ““ZZ””type retrofittype retrofit(Requires 70V)

Your system may have a Compumotor DC4 power supply (Fig 11). Which canbe jumpered for 70V operation, also see figure 12

Fig 11

DC-4 can be jumperedfor 70V operation

Fig 12

Compumotor DC-4 supply1

Megapac power supply

Your system may have a Megapac power supply (Fig 13). The 90V cartridge issimply replaced with a 70V cartridge (Fig 14)

Notes:

1) The DC3 supply looks very similar to the DC4, If your system has a DC3 power supply it isnot configurable for 70 volt and must be replaced.

2) Detailed installation instructions included with retrofit

Fig 13 Fig 14