Computer Numerical Control (CNC) Fanuc -En

8/12/2019 Computer Numerical Control (CNC) Fanuc -En

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Quick Start

Computer Numerical Control (CNC) MachiningAccelerator ToolkitFor FANUC Series 30i-B, 31i-B, 32i-B, and 35i-B CNC Systems


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Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. SafetyGuidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1available fromyour local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ ) describes someimportant differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipmentmust satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting fromthe use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables andrequirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility orliability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, orsoftware described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, CenterONE, CompactBlock, CompactLogix, ControlFLASH, ControlLogix, CrossWorks, Explorer, FactoryTalk, Guard I/O, GuardLogix, Integrated Architecture, Kinetix, MCS, PanelView, PowerFlex,ProposalWorks, RSLogix, RSLinx, TechConnect, RailBuilder, Rockwell Automation, Rockwell Software, and Ultra are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardousenvironment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the

consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people thatdangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people thatsurfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.
http://literature.rockwellautomation.com/idc/groups/literature/documents/in/sgi-in001_-en-p.pdfhttp://www.rockwellautomation.com/literature/http://www.rockwellautomation.com/literature/http://literature.rockwellautomation.com/idc/groups/literature/documents/in/sgi-in001_-en-p.pdf


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Rockwell Automation Publication IASIMP-QS034A-EN-P- October 2012 3

Follow this path to complete your CNC machining application.

MOTOR

FIELD SIDEDRIVE

PROTECTION

POWERFLEX4

ACDRIVE

MOTOR_01

USER PROTECTED

XXXVAC SUPPLY

MAINS DISCONNECT

PROTECTION

XXAMPS

FILTERED POWER

Chapter 7Motion System Application Guide

RESETTINGIDLE

(enabled)STARTING

STARTRUNNING

STOPPING

STOP

STOPPED

(disabled)

CLEARING ABORTED

ABORTINGRESET

ABORT

CLEAR

The machine can go from any state in the shaded box to STOPPING.

The machine can go from any statein the solid box to ABORTING.

Chapter 2System Layout and Wiring

Chapter 1Architecture and Hardware Selection

Chapter 3FANUC CNC

Configuration

Chapter 4GuardLogix

Configuration

Chapter 7System Application Guide

Chapter 5FactoryTalk View ME

Configuration

Chapter 6System

Commissioning


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Where to Start

4 Rockwell Automation Publication IASIMP-QS034A-EN-P- October 2012

Notes:


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Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 5

Table of Contents

Preface Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Additional Toolkits and FANUC Publications . . . . . . . . . . . . . . . . . 14

Chapter 1

Architecture and Hardware Selection Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Review System Selection and Configuration Tools . . . . . . . . . . . . . . . . . . 19

FANUC CNC Express Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Rockwell Automation DMAT Wizard Software . . . . . . . . . . . . . . . . 19Rockwell Automation Safety Selection Tools . . . . . . . . . . . . . . . . . . . 20Rockwell Automation Product Selection Toolbox. . . . . . . . . . . . . . . 21

Open FANUC CNC Express Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Create CNC System Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Create Supervisory Controller and Safety System Bill of Materials. . . . 28

Chapter 2

System Layout and Wiring Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Select FANUC CNC Drawings from Drawing Library. . . . . . . . . . . . . . 31Edit FANUC CNC Drawing Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Create a New Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Edit CNC Power Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Edit CNC Safety and Standard I/O Drawings . . . . . . . . . . . . . . . . . . 38Edit System Communication Drawings . . . . . . . . . . . . . . . . . . . . . . . . 41Edit CNC System Layout Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Assemble and Edit Your GuardLogix System Drawing Set . . . . . . . . . . . 44

Chapter 3

FANUC CNC Configuration Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Initial FANUC CNC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48System Powerup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Parameter Write Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49High Speed Ethernet Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Configure Ethernet Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Create a New Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Download FANUC LADDER III Software Projectto the FANUC S35i-B CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60


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Table of Contents

USB External Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63EtherNet/IP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Logic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Editing Application Logic Modules and Adding Code . . . . . . . . . . . 70Device Logic Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Verify and Save the Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Download FANUC LADDER III Software Projectto the FANUC S35i-B CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Chapter 4

GuardLogix Configuration Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Create an Initial GuardLogix Project Using the DMAT Wizard. . . . . . 84

Order and Run the DMAT Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Import the Preconfigured RSLogix 5000 Project . . . . . . . . . . . . . . . . 84

GuardLogix Controller and Network Configuration . . . . . . . . . . . . . . . . 87Create a New Project File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Configure Ethernet Module for your HMI Terminaland CNC Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Save the Project File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Import and Configure the Machine Logic Module . . . . . . . . . . . . . . . . . . 91FANUC CNC AOP Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Update FANUC CNC Add-On Profile (AOP) . . . . . . . . . . . . . . . . . 95Add and Configure FANUC CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Save the Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Import and Configure CNC Application Logic Module . . . . . . . . . . . . 100

Import and Configure FANUC CNC Device Logic Modules . . . . . . . 104Set String Tag Names for Alarm History Faceplate . . . . . . . . . . . . . . . . . 108Set Visible Rows for Equipment Status Faceplate. . . . . . . . . . . . . . . . . . . 111Import and Configure Device and Application Status Logic. . . . . . . . . 113Create Specific Application Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Application Code Logic Template Overview. . . . . . . . . . . . . . . . . . . 120Application Logic Creation Steps That UseApplication Logic Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126Application Logic Creation Steps That Use a Template. . . . . . . . . 136

Safety Logic Integration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137Safety I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137GuardLogix Safety Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138Safety Faceplate Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Verify and Save the Project File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Chapter 5

FactoryTalk View ME Configuration Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150


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Design from a Preconfigured HMI Application File. . . . . . . . . . . . . . . . 151Restore and Open a Preconfigured HMI Application. . . . . . . . . . . 151Delete Unused Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154Delete Unused Parameter Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155Configure Parameter Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Delete Unused Alarm Triggers and Tags . . . . . . . . . . . . . . . . . . . . . . 160Design from an Existing HMI Application File . . . . . . . . . . . . . . . . . . . . 162Open Your Existing HMI Application File and Add Displays . . . 162Add Parameter Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Configure Parameter Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Import Alarm Setup File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Delete Unused Alarm Triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173Import and Edit Alarm Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Configure Goto Display Buttons on Startup Display . . . . . . . . . . . . . . . 177Add FANUC CNC Goto Buttons to Your Application . . . . . . . . 177Associate Each Button to a Faceplate and Parameter File. . . . . . . . 179

Configure Equipment Status Faceplate Display . . . . . . . . . . . . . . . . . . . . 185Add the Equipment Status Faceplate Display . . . . . . . . . . . . . . . . . . 186Add the ME_Equipment_Parameter File. . . . . . . . . . . . . . . . . . . . . . 187Configure Goto Buttons on the Equipment Status Faceplate. . . . 189Configure Additional Device Value Columns. . . . . . . . . . . . . . . . . . 191

Configure Safety Faceplate Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Chapter 6

System Commissioning Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Download Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197Download RSLogix 5000 Software Project Fileto the Logix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197Configure and Download FactoryTalk Projectto PanelView Plus Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Commissioning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205Commissioning CIP Motion Drives . . . . . . . . . . . . . . . . . . . . . . . . . . 205Commissioning sercos Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205Commissioning PowerFlex 7-class Drives. . . . . . . . . . . . . . . . . . . . . . 205Commissioning PowerFlex 4-class Drives. . . . . . . . . . . . . . . . . . . . . . 205Commissioning Kinetix 300 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Commissioning Supervisory and CNC System . . . . . . . . . . . . . . . . . . . . 206Verify Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212Operator (manual) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212Program (automatic) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213


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Chapter 7

System Application Guide Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216Machine Startup Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Machine Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217Machine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219Program/Operator Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219State Diagram Faceplate Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

CNC Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221Home View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221CNC Status Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222CNC Control Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222Fault Indication View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223Fault Diagnostic Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224Configuration View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Online Help Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226Motion Drive and/or PowerFlex Drive Faceplates. . . . . . . . . . . . . . . . . . 226Guard I/O Safety Faceplates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226Equipment Status Display Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226Alarm History Display Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Appendix A

Logic Program Overview Machine/Application/Device Module Relationship . . . . . . . . . . . . . . . . 230Module Routine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Machine Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Application Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240Device Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Appendix B

Logic Module Customization Machine State Customization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243Tag and Logic Modification Recommendations . . . . . . . . . . . . . . . . 246State Display Tag Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247Bypass Idle State Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Module Fault Customization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249Alarm History Faceplate Logic Modification . . . . . . . . . . . . . . . . . . . . . . 252Coordinated Reset Customization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

Appendix C

Add Other Devices to the Equipment

Status Faceplate

Add Devices to the Equipment Status Faceplate. . . . . . . . . . . . . . . . . . . . 255Add Optional Faceplate Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258


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Appendix D

Logix Communication and Controller

Configuration

Configure Personal Computer Communication Properties . . . . . . . . . 261Configure the EtherNet/IP Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263Configure the Logix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Index


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Preface

Introduction This quick start provides step by step instructions for using the CNCMachining Accelerator Toolkit to help you design, install, operate, andmaintain a CNC work cell incorporating a GuardLogix Supervisory

Controller and FANUC Series 30i-B, 31i-B, 32i-B, or 35i-B CNC System.Included are selection tools, layout and wiring drawings, and

pre-configured logic and HMI files to assist you in creating an IntegratedArchitecture solution for your application requirements.

All the supporting files are included on the CNC Machining AcceleratorToolkit DVD, publication IASIMP-SP018. The DVD provides PLC andCNC selection tools; CAD drawings for panel layout and wiring; basicstatus, control, and diagnostic logic files; FactoryTalk View ME faceplates,and more. For a copy of the DVD, contact your local RockwellAutomation distributor or sales representative. With these tools and the

built-in best-practices design, the system designer is free to focus on thedesign of their machine control and not on design overhead tasks.

You can also download these same supporting files from theRockwell Automation Integrated Architecture Tools website,http://www.ab.com/go/iatoolson the Beyond Getting Started tab.

The beginning of each chapter contains the following information. Readthese sections carefully before beginning work in each chapter:

Before You Begin- This section lists the steps that must becompleted and decisions that must be made before starting thatchapter. The chapters in this quick start do not have to be completedin the order in which they appear, but this section defines theminimum amount of preparation required before completing thecurrent chapter.

What You Need- This section lists the tools that are required tocomplete the steps in the current chapter. This includes, but is not

limited to, hardware and software. Follow These Steps- This illustrates the steps in the current chapter

and identifies which steps are required to complete the examples byusing specific networks.

IMPORTANT Before using this quick start and the contents of the CNC MachiningAccelerator Toolkit DVD, read the Terms and Conditions READ ME PDF

file on the DVD.
http://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources.html


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Preface

Conventions This manual uses the following conventions.

Required Software To complete this quick start, the following software is required.

Convention Meaning Example

CNC

Used as an abbreviation for Computer Numeric Control. In this Toolkit,

The GuardLogix PLC communicates to the FANUC CNC by using theEtherNet/IP communication protocol.

GuardLogix PLC to FANUC CNC EtherNet/IPconfiguration.

ClickClick the left mouse button once (assumes cursor is positioned on objector selection). Click button to initiate action.

Click Browse.

Double-clickClick the left mouse button twice in quick succession (assumes cursor ispositioned on object or selection).

Double-click the H1 icon.

Right-clickClick the right mouse button once (assumes cursor is positioned onobject or selection).

Right-click the Fieldbus Networks icon.

Drag and dropClick and hold the left mouse button on an object, move the cursor towhere you want to move the object, and release the mouse button.

Drag and drop the desired block into the Strategydialog box.

Select Click to highlight a menu item or list choice. From the pull-down menu, choose H1-1.

Check/uncheck Click to select a checkbox option.Check Consider Case if you want to conduct a

case-sensitive search.

>Shows nested menu selections as menu name followed by menuselection.

Click File>Page Setup>Options.

Expand Click the + to the left of a given item /folder to show its contents. In the H1-1 dialog box, expand FFLD.

Enter Used when you can type from the keyboard or choose from a list. Enter the catalog number of the product.

Type Used when the only option is to type from the keyboard. Type the catalog number of the product.

PressPress a specific button on the PanelView terminal or other componentwith touch-screen technology.

Press Axis Control.

Rockwell Automation Software Cat. No. Version Required For

RSLogix 5000

ControlFLASH BOOTP/DHCP utility (EtherNet/IP network) RSLinx Classic

9324-RLD300RNE 20.00 or laterAll ControlLogix/GuardLogix PLCapplications

FactoryTalk View Studio for Machine Edition

FactoryTalk Services RSLinx Enterprise RSLinx Classic

9701-VWSTMENE 6.00 or later PanelView Plus terminals

FANUC III for PMC Development

(Microsoft Windows)A08B-9210-J505 6.80 or later FANUC CNC applications

CNC Machining Accelerator Toolkit DVD IASIMP-SP018 N/ACAD files, wiring diagrams,application files, and othersupport information
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Preface

Additional Resources These documents contain additional information concerning relatedproducts from Rockwell Automation.

Table 1 - Additional Resources

Resource Description

Guard Logix and Compact Logix Controllers

GuardLogix Controller Installation Instructions, publication 1756-IN045 Provides information on installing the GuardLogix controller

GuardLogix Controllers User Manual, publication 1756-UM020Provides information on configuring and programming the 1756GuardLogix system

CompactLogix Controllers Installation Instructions, publication 1768-IN004 Provides information on installing the CompactLogix controller

Compact GuardLogix Controllers User Manual, publication 1768-UM002Provides information on configuring and programming the 1768Compact GuardLogix system

GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093Contains detailed requirements for achieving and maintaining SIL 3with the GuardLogix controller system

Logix Common Procedures Programming Manual, publication 1756-PM001Provides information on programming Logix5000 controllers,including managing project files, organizing tags, programming andtesting routines, and handling faults

Safety Modules and Products

CompactBlock Guard I/O DeviceNet Safety Module Installation Instructions,publication 1791DS-IN002

Provides information on installing CompactBlock Guard I/ODeviceNet Safety modules

Guard I/O DeviceNet Safety Modules User Manual, publication 1791DS-UM001 Provides information on using Guard I/O DeviceNet Safety modules

Guard I/O EtherNet/IP Safety Modules Installation Instructions, publication1791ES-IN001

Provides information on installing CompactBlock Guard I/OEtherNet/IP Safety modules

Guard I/O EtherNet/IP Safety Modules User Manual, publication 1791ES-UM001 Provides information on using Guard I/O EtherNet/IP Safety modules

POINT Guard I/O Safety Module User Manual, publication 1734-UM013Provides information on installing, configuring and operating POINTGuard I/O Safety Modules

Safety Products Catalog S116, available at http://www.ab.com/catalogs/Provides selection and specification information for Rockwell

Automation safety products.

Kinetix Drives

Kinetix 300 EtherNet/IP Indexing Drives User Manual, publication 2097-UM001

Provides mounting, wiring, configuring, and troubleshootinginstructions for the Kinetix Motion Control servo drives

Kinetix 350 Single-axis EtherNet/IP Servo Drives, publication 2097-UM002

Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual,publication 2094-UM002

Kinetix 6000 Multi-axis Servo Drives User Manual, publication 2094-UM001



Kinetix Motion Control Selection Guide, publication GMC-SG001Provides drive specifications, motor/servo-drive systemcombinations, and accessories for Kinetix motion control products
http://literature.rockwellautomation.com/idc/groups/literature/documents/in/1756-in045_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1756-um020_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1768-in004_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1768-um002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/rm/1756-rm093_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/pm/1756-pm001_-en-e.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1791ds-in002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1791ds-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1791es-in001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1791es-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1734-um013_-en-p.pdfhttp://www.ab.com/catalogshttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2097-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2097-um002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2094-um002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2094-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2093-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2099-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/sg/gmc-sg001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2099-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2093-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2094-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2094-um002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2097-um002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/2097-um001_-en-p.pdfhttp://www.ab.com/catalogshttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1734-um013_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1791es-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1791es-in001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1791ds-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1791ds-in002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/pm/1756-pm001_-en-e.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/rm/1756-rm093_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1768-um002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1768-in004_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1756-um020_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/in/1756-in045_-en-p.pdf


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Preface

You can view or download publications athttp://www.rockwellautomation.com/literature. To order paper copies oftechnical documentation, contact your local Allen-Bradley distributor orRockwell Automation sales representative.

Additional Toolkits and FANUC Publications

This table provides information for supporting toolkits and FANUCpublications.

You can request the FANUC publications by contacting your localFANUC America distributor or sales representative.http://www.FANUCfa.com/us-en/Home

CIP Motion and sercos

SERCOS and Analog Motion Configuration and Startup User Manual,

publication MOTION-UM001

Information on configuring and troubleshooting your ControlLogix

and CompactLogix sercos interface modules

CIP Motion Reference Manual, publication MOTION-RM003Provides descriptions of the AXIS_CIP_DRIVE attributes andRSLogix 5000 software Control Modes and Methods

CIP Motion Configuration and Startup User Manual, publication MOTION-UM003Information on configuring and troubleshooting your ControlLogixand CompactLogix EtherNet/IP network modules

Online Configuration and Selection Tools

Rockwell Automation Configuration and Selection Tools, available athttp://www.rockwellautomation.com/en/e-tools/

These online tools install on your personal computer so that you canquickly access information on our products:

CrossWorks Industrial Computer Selector Operator Interface Selection Tool Programmable Controller Family Selector

Table 1 - Additional Resources (Continued)

Resource Description

Toolkits and FANUC Publications Description

Drives and Motion Accelerator Toolkit DVD, publication IASIMP-SP017 Toolkit for sercos interface or EtherNet/IP-based motion control

Safety Accelerator Toolkit DVD, publication SAFETY-CL002 Toolkit to provide a framework for developing safety applications.

FANUC Series 30i/31i/32i/35i -MODEL B, EtherNet/IP Adapter function,publication B-64014EN/04-2

Information on configuring and troubleshooting your FANUC CNC'sEtherNet/IP network modules.

FANUC Series 30i/31i/32i/35i -MODEL B, FANUC Power Motion i -MODEL A,EtherNet/IP Scanner function, publication B-64014EN/04-3

Information on configuring and troubleshooting your FANUC CNC'sEtherNet/IP network modules.
http://www.rockwellautomation.com/literaturehttp://www.fanucfa.com/us-en/Homehttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/motion-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/rm/motion-rm003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/motion-um003_-en-p.pdfhttp://www.rockwellautomation.com/en/e-tools/http://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/literaturehttp://www.rockwellautomation.com/en/e-tools/http://literature.rockwellautomation.com/idc/groups/literature/documents/um/motion-um003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/rm/motion-rm003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/motion-um001_-en-p.pdfhttp://www.fanucfa.com/us-en/Homehttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.html


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Chapter1

Architecture and Hardware Selection

In this chapter you are introduced to the FANUC CNC Express software to create an EtherNet/IP bill ofmaterials for your CNC system. The CNC Express software provides the means to select hardware and softwarefrom FANUC that are stocked locally in the United States. This is for reference only, and is not to be used forfinal product selection. Please contact your local FANUC representative prior to purchase.

Use either the Drives and Motion Accelerator Toolkit DVD, publicationIASIMP-SP017, and/or SafetyAccelerator Toolkit DVD, publication SAFETY-CL002, to configure the Rockwell Automation system, or toselect the power distribution components for the CNC control system. Be sure that an 1756-EN2TR or1756-EN3TR Ethernet module is selected for the Rockwell Automation system.

To assist you with a possible architecture and hardware selection, reference the CNC Work Cell machineapplication. The CNC Work Cell machine application is an example only, with the focus of the toolkit being theintegration between the Rockwell Automation GuardLogix controller and the FANUC CNC.

See Figure 1 on page 16for a CNC work cell application example.
http://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.html


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Chapter 1 Architecture and Hardware Selection

Figure 1 - CNC Work Cell Application Example


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Architecture and Hardware Selection Chapter 1

Before You Begin

Collect specific application data, for example:

System input voltage

System CNC model and display options

CNC required options

System I/O requirements

Motor and drive sizing

Other system sizing info

What You Need

The CNC Machining Accelerator Toolkit DVD, publicationIASIMP-SP018. For a copy of the DVD,contact your local Rockwell Automation distributor or sales representative.

FANUC CNC Express selection software. For a copy of the DVD, contact your local FANUC salesrepresentative.

If Rockwell Automation Kinetix or PowerFlex Drives are used in the system, the Drives and MotionAccelerator Toolkit DVD is required, publication IASIMP-SP017. For a copy of the DVD, contact yourlocal Rockwell Automation distributor or sales representative.

If Rockwell Automation GuardLogix safety controller and safety components are used in the system, theSafety Accelerator Toolkit DVD is required, publication SAFETY-CL002. For a copy of the DVD,contact your local Rockwell Automation distributor or sales representative.
http://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.html


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Follow These Steps

Complete the following steps to create a bill of materials for your CNC system.

Start

Open FANUC CNC

Express Software

page 22

Create CNC System Bill

of Materials

page 23

Review System Selection

and Configuration Tools

page 19

page 28

Create Supervisory

Controller and Safety

System Bill of Materials


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Review System Selection and Configuration Tools

This section provides and overview of the FANUC and Rockwell Automation system selection andconfiguration tools that you may need for your FANUC configuration.

FANUC CNC Express Software

The Excel workbook CNC Express OrderForms.xls contains the product informationand the actual order forms. Each worksheetrepresents a certain product and contains therelevant order guide information for the

product selections offered in that worksheet,and is followed by the order form. To order

from this workbook, you make simple productselections by using check marks, and the

workbook does the rest of the work.

Rockwell Automation DMAT Wizard SoftwareThe Drives and Motion Accelerator Toolkit(DMAT) Wizard software provides astreamlined way of creating a bill ofmaterial, assembling a system drawing set,and creating a RSLogix 5000 project file

with a preconfigured controller, network,drives, and initial system program logic.This can be accomplished in minutes byinserting simple system and drive

configuration entries, and running othersystem selection tools as needed.

You can access this software tool on theDrives and Motion Accelerator ToolkitDVD, publicationIASIMP-SP017.


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Rockwell Automation Safety Selection Tools

The Safety Accelerator Toolkit provides anumber of software selection tools to assist

in hardware selection and performanceestimation for your safety systems. You mayaccess these software tools within theSafety Accelerator Toolkit DVD,

publication SAFETY-CL002.


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Rockwell Automation Product Selection Toolbox

The Rockwell Automation Product Selection Toolbox(PST) offers a complete suite of user tools for productselection and configuration across product lines fromproject conception through final design. From pushbuttons to drives to motor control centers and fullynetworked control systems, youll find the productinformation and configuration assistance you need tohelp you and your customers succeed with RockwellAutomation.

Provides access to information on a broad range ofAllen-Bradley products and services

Easy product selection interface to make it a snap todetermine the exact catalog numbers for the itemyou need

Access to current list pricing, and a comprehensivesupplemental product information list

Contains features, such as product selection wizards,agreement pricing, a spare parts generator, and theability to separate part numbers to see whatRockwell Automation components comprise them

All of these fe atures and more can help you selectthe correct product based on your requirements andgive your customers the information they need fast

Lets you quickly develop Logix/NetLinx controlsystem configurations with BOM and reports

Integration with configurator allows configurationof PowerFlex drives and ArmorStart motorcontrollers

Motion control drive/motor combinations andaccessories can be added through links to MotionAnalyzer software

New Ethernet capabilities include Stratix switchesand physical media with enhanced graphical views

IAB output can be e asily exported to ProposalWorksto take advantage of extended proposal generationfeatures, and supplementary data

Product Selection & System Design Tools

Assists the user in selecting correct motor for application, proper drive, and gearbox(if required)

Effective optimization capabilities allow user to get the most out of the selectedmotor and drive combination

Allows users to have the most up-to-date applications, product, price, andsupplementary information

All programs are scheduled for update every three weeks

Assists in crossing competitive part numbers to Rockwell Automation equivalents

Gives users the ability to submit crosses directly to PST and they will provide a cross or userscan go to: ab.com/e-toolsand look up existing cross references in the database

Allows you select product 3D CAD drawings in AutoCAD software

Provides you with access to thousands of drawings for a wide range of Allen-Bradleyproducts as well as assistance configuring catalog numbers

Helps you configure Motor Control System starters for rated motor voltages from 230690V

Program provides the correct catalog number, wiring diagram, and layout drawing for startersof your choice

Provides assistance in selecting and dimensioning all of required busbar rack components

Simplifies the design of custom terminal block rails

Allows you to select and place terminal blocks on mounting rail along withspecifying labeling of terminal blocks, locating jumper bars between blocks,automatically selecting end barriers, and partition plates

Intuitive software application designed specifically for configuring MotorControl Centers

User friendly interface helps reduce error and enables customers to get theirMCCs quickly
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Open FANUC CNC Express Software

1. Navigate to and choose the CNCExpress application,

CNC_Work_Cell_BOM.xlsx,on the CNC Machining AcceleratorToolkit DVD.

The initial CNC Express dialog boxopens.


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2. Click continue to leave the links asthey are. The multiplier pop up

window will then be displayed.

3. Add the multiplier that has beenapproved by FANUC, and then clickOK. You are now ready to begincreating the bill of materials (BOM).

Create CNC System Bill of Materials

1. Select the CNC model, and displayoptions.

a. Use the tabs near the bottom of thespreadsheet to navigate to andselect the appropriate CNC model,based on your machiningrequirements.

For the CNC Work Cell example, a35i-B CNC is selected.

The 35i-B tab is displayed.


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b. Use the cells in the spreadsheet tonavigate to and select theappropriate CNC package, basedon your specific application

requirements.The 35i-B selections are displayed.

c. Use the cells in thespreadsheet to navigate toand select the appropriateEtherNet/IP options.

d. Use the cells in the spreadsheet tonavigate to and select theappropriate displays and options.

When all options are selected thecell at the bottom of the tab (J347)

will display either a TRUEOVERALL or FALSE

OVERALL status. Make theappropriate corrections until thestatus reads TRUE OVERALL.

The 35i-B configuration is now complete.

TIP The Status is FALSE until the I/Oselection has been satisfied in

the next step.


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2. Select the System I/O.

a. Use the tabs near the bottom of thespreadsheet to navigate to and selectthe IOetc tab, for I/O selection.

The IOetc tab is displayed.

b. Use the cells in the spreadsheet tonavigate to and select theappropriate I/O modules, based on

your specific applicationrequirements.

The 35i-B selections are displayed.

c. Use the cells in the spreadsheet tonavigate to and select theappropriate I/O and options.

When all options are selected thecell at the bottom of the tab (U268)

will display either a TRUE

OVERALL or FALSE OVERALLstatus. Make the appropriatecorrections until the status readsTRUE OVERALL.

The I/O configuration is now complete.

TIP The Status is FALSE until theI/O selection has been satisfied

in the next step.


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3. Select the drives and motors for theapplication

a. Use the tabs near the bottom of thespreadsheet to navigate to andselect the appropriate voltage forthe drives, based on your system

power voltage.

For the CNC Work Cell example,460V drives is selected.

The 460V drives tab is displayed.

b. Use the cells in the spreadsheet tonavigate to and select theappropriate motors and drives,based on your specific applicationrequirements.

The 460V drives selections aredisplayed.

c. Use the cells in the spreadsheet tonavigate to and select theappropriate motor and driveoptions. When all options areselected the cell at the bottom of thetab (U801) will display either aTRUE OVERALL or FALSE

OVERALL status. Make theappropriate corrections until thestatus reads, TRUE OVERALL.

The 460V drives configuration is nowcomplete.


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4. Review the complete CNCconfiguration.

a. Use the tabs near the bottom of thespreadsheet to navigate to and clickthe Summary tab.

The Summary tab is now displayed.

b. Use the cells in the spreadsheet tonavigate to and select theappropriate CNC control, and drivesystem selection. When the systemis configured properly, the pricing isshown. If the configured solution isnot correct, fix conflicts aredisplayed in the value fields.

The CNC BOM configuration isnow complete.

5. Name and save the BOM project file.

a. From the File menu, choose SaveAs.


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b. Type a new BOM project file name.

By creating a new BOM project filespecifically for your application, you

preserve the initial toolkit file for

future reference.In this example, the file was namedCNC_Work_Cell_BOM.

6. Repeat step 1step 5for each CNC inyour system.

The BOMs can now be submitted toFANUC for purchase. We recommend that

your local FANUC representative reviewand approve the configuration prior to

purchase.

Create Supervisory Controller and Safety System Bill of Materials

Refer to the Drives and Motion Accelerator Toolkit for creating a supervisory controller bill of materials thatincludes Rockwell Automation Kinetix or PowerFlex drives. For a copy of the DVD, contact your local RockwellAutomation distributor or sales representative.

Drives and Motion Accelerator Toolkit DVD, publication IASIMP-SP017.

Refer to the Safety Accelerator Toolkit for creating a safety system bill of materials that includes RockwellAutomation GuardLogix controller and Guard I/O.

Safety Accelerator Toolkit DVD, publication SAFETY-CL002.


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Chapter2

System Layout and Wiring

In this chapter you select CNC layout and wiring drawings from a library of drawings in AutoCAD .dwg, .dxf, or.pdf formats to start your system drawing set. If you are using AutoCAD or AutoCAD Electrical software, youcan also take advantage of the drawing editing steps included in this chapter. The librarys device wiringreferences and attributes move with the devices as you edit your power drawing set.

You will use the Drives and Motion Accelerator Toolkit DVD, publicationIASIMP-SP017, and/or SafetyAccelerator Toolkit DVD, publication SAFETY-CL002, to assemble your drawing set for the RockwellAutomation components in your system.

Figure 2 - CNC Power, I/O, and Layout Drawing Examples

CNC Power Example

CNC I/O Example

CNC System Layout Example


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Chapter 2 System Layout and Wiring

This section uses the CNC Work Cell application example to help you understand how to use the drawinglibraries. The CNC Work Cell includes the following main devices:

Two FANUC 35i-B CNC systems

Two Kinetix 6500 servo drives and motors

One GuardLogix safety controller and EtherNet/IP network module

Before You Begin

Complete your system architecture and hardware selection (see Chapter 1).

What You Need

CNC Machining Accelerator Toolkit DVD, publicationIASIMP-SP018. For a copy of the DVD, contactyour local Rockwell Automation distributor or sales representative.

AutoCAD Electrical software to open the DWG or DXF files.

Adobe Reader software to open PDF files.

System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.

System Design for Control of Electrical Noise Video, publication GMC-SP004.

If Rockwell Automation Kinetix or PowerFlex Drives are used in the system, the Drives and MotionAccelerator Toolkit DVD is required, publication IASIMP-SP017. For a copy of the DVD, contact yourlocal Rockwell Automation distributor or sales representative.

If Rockwell Automation GuardLogix safety controller and safety components are used in the system, theSafety Accelerator Toolkit DVD is required, publication SAFETY-CL002. For a copy of the DVD,contact your local Rockwell Automation distributor or sales representative.
http://hardware%20selection.pdf/http://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm001_-en-p.pdfhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://hardware%20selection.pdf/http://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm001_-en-p.pdf


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System Layout and Wiring Chapter 2

Follow These Steps

Complete the following steps to create your system layout and wiring drawings.

Select FANUC CNC Drawings from Drawing Library

The CNC drawing library is organized by these drawing file types:

AutoCAD Electrical .dwg

AutoCAD .dxf

Adobe PDF

The drawings are examples only, and may not reflect your application. There are many different models ofFANUC CNCs and drive combinations available. This toolkit does not detail all possible combinations. This

toolkit uses the 35i-B CNC as an example.TIP If you do not have CAD software that is compatible with the .dwg/.dxf formats, the PDF files provide an excellent

reference library for wiring all your system devices.

Start

page 31

Select FANUC CNC Drawingsfrom Drawing Library

page 34

Edit FANUC CNC Drawing Set

Assemble and Edit Your

GuardLogix System Drawing Set

page 44


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1. Create a project folder.

For the CNC Work Cellexample, theCNC_Work_Cell folder was

created.

2. Browse to the CNC CADDrawing Library on theCNC toolkit DVD andselect the DWG FormatDrawings, DXF FormatDrawings, or PDF FormatDrawings directory.

Each drawings directory include these files in their respectivefiles formats.

All drawings are associated with the FANUC CNCs, with theexception of these three drawings:

The 07_PLC_1791DS_IB16 and11_PLC_1791DS_IB4XOW4 drawings are examples ofRockwell Automation Guard I/O showing the safety I/Ointerface with the FANUC Dual Check I/O.

The 15_CNC_Ethernet_Communication drawing includesan example of EtherNet/IP communication with theRockwell Automation GuardLogix controller, PanelViewPlus, and Kinetix/PowerFlex drives.


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3. Copy the entire set of drawings in this folder.

4. Paste the drawing you copied into theProject Drawings folder.


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Edit FANUC CNC Drawing Set

These steps provide general instructions for how to maximize the use of the toolkits drawing library in creating acomplete CNC system layout and wiring drawing set. We recommend AutoCAD or AutoCAD Electrical

software to take full advantage of the drawing editing steps and the librarys device wiring references andattributes that move with the devices as you edit your project drawing set. Some of the initial project creationsteps are illustrated by using AutoCAD Electrical software, but most are generic and can be used with a variety ofsoftware drawing packages.

Create a New Project

1. Open your drawing software.

2. Create and name your new project.

3. Add and select the toolkit library drawingsyou copied in the previous section.


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Edit CNC Power Drawings

1. Open your initial CNC power drawing that includes the main power distribution components,01_CNC_Drives_w_Dual Check IO.dwg. See Figure 3 on page 36.

2. Modify this drawing for your project.

The 01_CNC_Drives_w_Dual Check IO includes the main power distribution components as well as theCNC power supply, one spindle module and motor, and one servo module and motor. Typically you

would have at least these components in each of your CNC systems. Copy this drawing for every CNC youhave in your system.

For the CNC Work Cell application example, there are two FANUC CNC systems, so this drawing wouldbe copied for the second CNC system.

3. Open the 02_CNC_Drives_w_Dual_Check_IO drawing and modify for your project. See Figure 4 onpage 37.

The 02_CNC_Drives_w_Dual_Check_IO drawing includes three additional servo modules and motors.You will most likely copy this drawing for every CNC you have in your system. Delete the servos andmotors not required for you system.

For the CNC Work Cell application example there are two FANUC CNC systems, so this drawing wouldbe copied for the second CNC system, and one spindle module and motor would be deleted from eachdrawing.

4. Open the remaining CNC control power distribution drawings and edit power connections and devices asnecessary.

The drawings include:

03_CNC_Control_Power_Distribution

04_CNC_Control_Power_Distribution

05_CNC_Monitored_Safety_Relay

06_CNC_24VDC_Safety_Power

17_CNC_Power_Connections

18_CNC_Cable_Connections


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Figure 3 - 01_CNC_Drives_w_Dual Check IO Drawing


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Figure 4 - 02_CNC_Drives_w_Dual Check IO Drawing


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Edit CNC Safety and Standard I/O Drawings

1. If FANUC Dual Check Safety is incorporated into your project, open the following drawings for yourproject:

07_CNC_AID16D_Dual_Check_IO_Module

08_CNC_AID16D_Dual_Check_IO_Module

09_CNC_AOR8G_Dual_Check_IO_Module

2. Modify your Dual Check safety inputmodule drawings.

The Dual Check safety input module drawings 07_CNC_AID16D_Dual_Check_IO_Module and08_CNC_AID16D_Dual_Check_IO_Module include a variety of input device examples to include in

your drawing set.

a. Copy and paste input devices to match your application. See Figure 5 on page 39.

In addition to safety devices, the 07_CNC_AID16D_Dual_Check_IO_Module drawing includesexample dual channel connections from the GuardLogix Guard I/O outputs.

3. Modify your Dual Check safety outputmodule drawing.

The Dual Check safety output module drawing, 09_CNC_AOR8G_Dual_Check_IO_Module includesa few output device examples to include in your drawing set.

a. Copy and paste output devices to match your application. See Figure 6 on page 40

In addition to safety devices the 09_CNC_AOR8G_Dual_Check_IO_Module drawing includes exampledual channel connections to the GuardLogix Guard I/O inputs.

4.If using GuardLogix as a supervisory safety controller for your CNC cell in your project, then open andmodify the following drawings for your project:

07_PLC_1791DS_IB16

11_PLC_1791DS_IB4XOW4

These drawings show examples of the dual channel input and output connections from the FANUC DualCheck Safety I/O.

You may copy these connections to other Guard I/O modules within the Safety Accelerator Toolkitdrawings.

5. Open and modify the following standard CNC I/O drawings for your project:

12_CNC_AOR16G_Output_Module 13_CNC_Digital_Inputs

14_CNC_Relay_Outputs

These drawings include a variety of input and output device examples to include in your drawing set.


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Figure 5 - 07_CNC_AID16D_Dual_Check_IO_Module Drawing


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Figure 6 - 09_CNC_AOR8G_Dual_Check_IO_Module Drawing


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Edit System Communication Drawings

1. Open the following communication drawings to access your project's EtherNet/IP configuration drawings:

15_CNC_Ethernet_Communication

16_CNC_Ethernet_Switch

18_CNC_Cable_Connections

2. Delete and or copy network devices to match your system requirements.

The 15_CNC_Ethernet_Communication drawing is shown in Figure 7 on page 42. It includes bothFANUC CNC system and Rockwell Automation GuardLogix, PanelView, and Kinetix/PowerFlex DriveEtherNet/IP connections. Simply delete and/or copy EtherNet/IP devices to match your projectrequirements.

The 16_CNC_Ethernet_Switch and 18_CNC_Cable_Connections drawings include references toFANUC CNC system and Rockwell Automation EtherNet/IP devices, cables, and connections. Deleteand or copy components to match your project requirements.

3. Access other RockwellAutomation device footprintsrequired for your application.

To access RockwellAutomation Kinetix orPowerFlex drive systemfootprints, including HMIand other power components,

use the Drives and MotionAccelerator Toolkit DVD,publication IASIMP-SP017.Navigate to the CAD drawinglibraries layout sectiondirectories for a variety ofdevice footprints.


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Edit CNC System Layout Drawing

1. Open the panel layout drawing for your application.

For the CNC Work Cell application example, the19_CNC_Panel_Layout.dwg file is opened.

The panel layout drawing includes sub-panel and enclosuredrawings. The panel is designed to accommodatebest-practice techniques used to minimize electrical noise.Refer to the System Design for Control of Electrical NoiseReference Manual, publication GMC-RM001.

2. Delete, replace, or addcomponent footprints to your

panel layout drawing.

To access RockwellAutomation powercomponents, use the Drivesand Motion AcceleratorToolkit DVD, publication

IASIMP-SP017. Navigate tothe CAD drawing librarieslayout section directories for a

variety of device footprints.

3. Delete, replace, or addcomponents to yourenclosure drawing.

To access RockwellAutomation HMI or powercomponents, use the Drives

and Motion AcceleratorToolkit DVD, publicationIASIMP-SP017. Navigate tothe CAD drawing librarieslayout section directories fora variety of device footprints.

CNC Subpanel Layout Drawing

CNC Enclosure Layout Drawing
http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm001_-en-p.pdfhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm001_-en-p.pdfhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.htmlhttp://www.rockwellautomation.com/solutions/integratedarchitecture/resources5.html


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Assemble and Edit Your GuardLogix System Drawing Set

If Rockwell Automation Kinetix and PowerFlex drives are to be used in your system, use the Drives and MotionAccelerator Toolkit DVD, publication IASIMP-SP017, to assemble and edit your GuardLogix system drawing

set. For a copy of the DVD, contact your local Rockwell Automation distributor or sales representative.

LIM Module

AC

LineFilter

System Layout Example

Drive Power Example

Drive I/O Example


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If Rockwell Automation GuardLogix safety controller and safety components are used in the system, use theSafety Accelerator Toolkit DVD, publication SAFETY-CL002, to assemble your safety wiring and layoutdrawing set. For a copy of the DVD, contact your local Rockwell Automation distributor or sales representative.

Drive Safety Wiring

Title

Safety Controller Power

Other Safety Devices

Guard I/O Module Wiring

Drive I/O

Safety Controller Network Drawings

Safety Controller I/O

Ethernet Switch Wiring

Panel Layout Drawings


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Notes:


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Chapter 3 FANUC CNC Configuration

Follow These Steps

Complete these steps to configure your FANUC 30i-B, 31i-B, 32i-B, or 35i-B CNC for your application.

Initial FANUC CNC Configuration

In this example, you set up your FANUC 30i-B, 31i-B, 32i-B, or 35i-B CNC to allow configuration parametersto be modified, to receive configuration parameters from external sources, and to select the high speed Ethernetoption.

System Powerup

Locate the CNC systems power button, then press to apply power.

Start

Initial FANUC CNC

Configuration

page 48

Logic Configuration

page 68


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FANUC CNC Configuration Chapter 3

Parameter Write Enable

Set the parameter write enable (PWE, 8900#0) bit to allow the configuration parameter changes described in thefollowing sections.

1. Press the OFS/SET button on theQWERTY MDI Panel to open theSETTING (HANDY) screen.

Either the OFFSET screen or theSETTING screen is displayed. On first

powerup, the OFFSET screen is displayed.

2. Press the SETTING button to call theSETTING screen.


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3. Use the arrow keys on the MDI panel to move to the desiredselections.

4. Prior to setting the parameter, be sure that MDI modes has been

selected by pressing the button on the CNC main panel.

5. Enter 1 from the numeric entry, then press INPUT to set theparameter write enable bit (PWE, 8900#0). This lets you set theparameters, and configure the CNC for use.

6. Setting this may cause an alarm to be triggered and displayed.Cancel the alarm by pressing RESET on the MDI Panel. You willthen have to open the SETTING screen again as described above.

7. Turn the parameter write enable key switch to the on position.

IMPORTANT This will take affect after the initial program hasbeen downloaded later in this chapter.


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High Speed Ethernet Option

Select the high speed Ethernet option to be used. This enables the fast Ethernet board to be used, and is requiredfor the CNC EtherNet/IP option.

1. Press the SYSTEM function key from theMDI panel.

The system PARAMETER screen isdisplayed.

2. Press either the + softkey or the right arrowfunction key to advance to the chapterselection for PMC configuration.


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The chapter selection screen to display thePMC configuration options is displayed.

3. Press the PMC CONFIG softkey.

4. Press either the + softkey or the right arrowfunction key to advance to the chapterselection for PMC online configuration, then

press ONLINE.

The chapter selection screen to display thePMC online configuration options isdisplayed.

5. Use the arrow keys on theMDI panel to move to theHIGH SPEED field, thenselect USE.

The fast ethernet board is

now available to beconfigured for theEtherNet/IP application.


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Configure Ethernet Module

In this example, you configure the fast Ethernet board for communicating to the Supervisory PLC, and an offlinedevelopment personal computer. See CNC to Controller Communication on page 208for location of the fast

Ethernet board.

IP Address, Subnet Mask, and Port Number

Configure the IP Address of the fast Ethernet board to allownetwork connectivity.

1. Press the SYSTEM function key from the MDI panel.

The system PARAMETER screen isdisplayed.

2. Press either the + softkey or the right arrowfunction key to advance to the chapterselection for Ethernet.


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The chapter selection screen to display thefast Ethernet options is displayed.

3. Press the ETHERNET softkey to view thesettings and selections of the fast Ethernetboard.

4. Press the COMMON softkey to view thecommon settings of the fast Ethernet board. Itmay be necessary to press either the + softkeyor the right arrow function key to advance tothe chapter selection for Ethernet common.

5. Use the arrow keys on the MDI panel to moveto the IP ADDRESS field, then enter the IPaddress for your configuration by using thenumber keys on the MDI panel. The exampleuses the IP address 192.168. 30.80

6. Use the arrow keys on the MDI panel to move

to the SUBNET MASK field, then enter themask for your configuration by using thenumber keys on the MDI panel. The exampleis using the mask 255.255.255.0


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7. Press the FOCAS2 softkey to view theFOCAS2/ETHERNET settings of the fastEthernet board.

8. Verify that PORT NUMBER (TCP) is 8193.This is the default port number, and also thedefault configuration for the offlinedevelopment software packages.

The Ethernet board is now configured for theconnection to the offline development

personal computer.


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Create a New Project File

Throughout the rest of this chapter, the controller and network configuration procedures are written specificallyfor an S35i-B CNC. Steps for other FANUC CNC models are similar. It is assumed that FANUC LADDER III

has been installed and is operational on the development personal computer being used for this task.

The process of creating a new project is based on using an example file that has been pre-written. You mustchange the name of the file from the toolkit, to something that is relevant to the application and task beingcreated.

1. From the Start menu, launch the FANUCLADDER III software.

2. From the File menu, choose OpenProgram.

The Open dialog box appears.

3. Locate the CMAT 35i-B.LADfile from the CNC MachiningAccelerator toolkit DVD, andselect OPEN.


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The sample program opens, and is ready forediting.

Change the CNC model for your specificapplication.

4. From the File menu, choose PMC Typechanged and save.


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5. Select the model.

6. Select the control configuration for thespecific application.


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7. From the File menu, choose Save As.

8. Save as a different file name, in adifferent location.

9. Click OK and save with the defaultoptions.

10. Click OK.

You are now ready to begin editing thefile for your specific application.


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Download FANUC LADDER III Software Project to the FANUC S35i-B CNC

1. Open your FANUC LADDER III project file.

2. From the Tool menu, choose Communication.The Communication dialog box opens.

3. Click the Network Address tab and click AddHost.

4. Type in the IP address of the CNC that youare working on, then click OK.

The host has now been entered into theaddress list.


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5. Click Connect to establish communicationwith the CNC.

6. After the successful connection has beenestablished, click Close to close thedialog box.

7. From the Tool menu, choose Store toPMC.


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The Program transfer wizard dialog boxopens.

8. Click Next, then Finish.

9. After the download is complete, the

Program transfer wizard dialog boxcloses, and the Program RUN/STOPdialog box appears. Click Yes to runthe program.

The FANUC LADDER III PMC programis now downloaded and running within thes35i-B CNC.


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EtherNet/IP Settings

Configure the EtherNet/IP settings of the fast Ethernet board to allow the communication to the supervisoryPLC, and the connection to the Rockwell Automation AOP as detailed in Chapter 4.

The EtherNet/IP settings used throughout this quick start are the following CNC data table tags:

PLC to FANUC tags - R1000 R1255

FANUC to PLC tags - R2000 R2255

A detailed description of these addresses, andthe specific mapping between the PLC andCNC can be found in the CMAT-IDS.xlsx file.

The path to this file is C:\Program Files\

RA_Simplification\CMAT\A-Files\4-Controller Logic\02_CNC_Logic.

Refer to the FANUC EtherNet/IPdocumentation listed inWhat You Need on

page 47of this chapter, if you would like tochange these locations.

1. Use the CNC Machining AcceleratorToolkit to navigate to the CNC Logicfolder and copy both EtherNet/IPconfiguration files onto an external USBdevice.

EIPADAPT.MEM

EIPSCANR.MEM
http://supervisorctrl_netwkcngf.pdf/http://supervisorctrl_netwkcngf.pdf/


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2. Take the USB device and plug it into theCNC port next to the panel display.

3. Press the SYSTEM function key from theMDI panel.

The System PARAMETER screen isdisplayed.


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4. Press either the + softkey or the right arrowfunction key to advance to the chapterselection for Ethernet network.

The chapter selection screen to display the fastEthernet options is displayed.

5. Press the ETHERNET softkey to view thesettings and selections of the fast Ethernetboard.


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6. Press either the + softkey or the right arrowfunction key to advance to the chapterselection for EtherNet/IP scanner settings,EIP S SET.

7. Press the (OPRT) softkey to display availableoperations for the EtherNet/IP scannersettings.

8. Press either the + softkey or the right arrowfunction key to advance to the operationselection for restore.

9. Press the RESTORE softkey to displayavailable operations for the EtherNet/IPscanner restore operations.

10. Press the EXECUTE softkey to copy theparameters from the external USB device to theCNC parameter memory.

11. Power down the CNC to accept the changes tothe EtherNet/IP settings.

12. Power up the CNC, then repeat step 2...step 11for the Ethernet adaptor settings (at step 6select EIP A SET).

The Ethernet board is now configured for theconnection to the supervisory PLC that usesthe EtherNet/IP protocol.


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Logic Configuration

In this chapter you use the preconfigured PMC logic files and edit them specifically for your application. Thetoolkit provides a preconfigured PMC file with application and device modules that significantly speed-up your

application logic development. An initial I/O configuration is provided as well, as an example only.

To assist you in understanding how to best use the preconfigured logic files, the CNC Work Cell application isused as an example in all of the logic configuration steps.

In this example, the PLC is controlling the machining centers, sending commands over the EtherNet/IP networkto the FANUC CNC devices.

IMPORTANT The overall machine CNC functionality and configuration is not being detailed or explained here. The CNC MachiningAccelerator Toolkit, and this quick start, provide the framework to communicate with the Rockwell Automation

GuardLogix supervisory controller.

IMPORTANT In this example, there is a supervisory PLC that manages an entire work cell consisting of a gantry, and two machiningcenters. This PMC program is for one of the machining centers, but could be used interchangeably as a starting point.

DeviceModule(s)

Application

Module(s)

Machine Module

CNC

PMC

MDI Panels

DeviceStatusDevice

Commands

LCD Display

Machine

Status

OperatorCommands

OperatorCommands

CNC/PMC Logic

CNC Operator Panels

ApplicationCommands

PLC AOP


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The CNC architecture consists of two central processing units (CPUs), one specifically for the coordinatedmachine motion (CNC), and one for the machine I/O and peripheral functions (PMC).

The CNC is the machine module in this example. It consists of proprietary software from FANUC, and is a layer

that is not accessible for modifications. FANUC provides a means to interface with a CNC by using pre-definedsystem data table address registers. Refer to the FANUC documentation provided with your CNC for moreinformation.

Within the PMC, there are application modules and device modules. The modules are described below:

Application Modules The application modules execute the machine commands and provide the morespecific application commands for the CNCs functions. These modules must be defined, edited, andcompleted for your specific application prior to final commissioning on a CNC machine. To complete the

proper handshaking between the PLC and CNC for the example project, these application modules havebeen programmed with timers to simulate a response. Add the custom application code as necessary tocomplete the programming for the specific application in these areas.

Device Modules The device modules translate the overall machine and application commands, andprovide uniform status and diagnostics from/to the very specific EtherNet/IP device tags. This reducesmuch of the non-inventive code required to control and monitor the EtherNet/IP device.

Table 2 - Preconfigured Logic Modules Used in CNC Work Cell Example

Module Type File Names

Application

LEVEL1

LEVEL2

P0001 (OP Panel Path 1)

Computer Numerical Control (CNC) Fanuc -En

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