compressed air re-invented
Transcript of compressed air re-invented
“I need a compressed airsystem that performsreliably, even in thetoughest conditions."
finally, the world's most
The UNIGY "Total Air System" combinesSmart Package Integration, the latestcompressor and air dryer technology, classleading filtration and the exclusive IntelliDrivepower system to deliver the best value available.
Performance by Design
Integrated air compressor module combining:
• High efficiency, industry-leading airend
• Integral coolant sump
• High efficiency separation system
• Integrated air passages, in place of troublesome hoses and connections
IntelliDrive power system includes:
• High efficiency induction motor
• Integrated Variable Frequency Drive with speed control
• Virtual gear set providing flexible power and pressure ranges
• Leading control and protection
• Soft starting, which eliminates drive stress
High efficiency air treatment package includes:
• Full capacity, energy saving, cycling air dryer
• Two stages of filtration to minimize pressure drops
• Fine discharge air pressure control
logical air compressor
UNIGY delivers…
• Up to 35% energy savings
• Maximum operating flexibility to meet your individual site needs
• Maximum air delivery
• Lowest power consumption at start-up, full load and part load conditions
• Elimination of wear parts for longer lifeand maximum operating availability
• Inherent reliability
• High quality, filtered and dried discharge air
…one day, all compressorscould look like this.
compressed air re-invented
finally, the world's most
“I need a convenient,easy-to-use systemthat can GROW withmy business."
UNIGY is an amazingly easy to use aircompressor package, which deliversmore for your business and peace ofmind for you. The IntelliDrive powerunit makes life easy in so many ways.
• Quiet in operation.Low noise has long been accepted as an
indicator of quality. The whisper quiet UNIGY
means that you can locate your compressor
close to where you want to use the air, even if
there are people in the vicinity.
• Lowers the cost of installation
• Reduces the cost of pressure losses, making
your system more energy efficient
• Easy operation and supervision when in use
• VFD controlled capacity regulation.Responding to fluctuation in your system
demand and maintaining a close controlled
system pressure, UNIGY automatically adjusts
its compressed air output, allowing you to:
• Save up to 35% energy cost
• Achieve higher productivity from your
air system
• Maintain optimum performance from the
tools and equipment that you operate
• The compressor with virtual gears which can grow with you.UNIGY will operate effectively,
maintaining a stable pressure
between maximum capacity at full
power of 15 hp (11 kW) duty, down to
as little as 30% of its output before stopping.
To maximize the control of your system,
UNIGY with IntelliDrive can apply virtual gear
set technology to operate limiting power to
7.5hp (5.5 kW), 10 hp (7.5 kW) or 15 hp (11
kW) duties. This provides unequalled flexibility
and system management options. The UNIGY
machine also has a range of operating
pressure settings, which allow you to select
an optimal pressure for your installation.
easy to use air compressor
• IntelliDrive supply flexibility.UNIGY can also operate over a range of input
voltages and non TAS packages can operate
equally on 50 or 60 Hz power supply. Should
you need to relocate your compressor to an
area with different power supply, the
IntelliDrive can make life simple.
UNIGY will…• Accommodate future growth in your
air system
• Allow you to double your capacity from an
initial minimum to maximum
• Eliminate risk of getting capacity or
pressure wrong
UNIGY saves you money by loweringyour operating cost. This cost savingkeeps being delivered to your bottomline, year after year.
• "Cruise control" for your
compressed air system
UNIGY control is delivered by variable frequency
speed regulating drive. This maintains a close
controlled system pressure, automatically
adjusting its output, to achieve the
highest efficiency for
your operation. This
avoids wasted energy
caused by excessive
pressure band or
unloaded running.
• Best efficiency at part load
When operating at part load, the performance
is top in class. The variable speed IntelliDrive
avoids load cycling and maintains a steady
state of operation, thus reducing both
operating costs, by as much as 35%, and
maintenance costs.
“We may be a smallerbusiness but I canstill measureefficiency, and seethe value of year onyear saving."
finally, the world's most
economical air compressor
• Soft start lowers your operating cost
The gentle start cycle of the IntelliDrive
increases the service life meaning that frequent
stop and restart cycles are permitted, without
the risk of overheating. As soon as UNIGY
senses a low demand, the machine will stop
immediately and restart whenever required.
• Multiple machine operation
When operating as a pressure trim machine,
the power savings achieved by a single
compressor is multiplied by additional savings
achieved over the full installation.
• High full load operating efficiency
Class-leading performance achieved by state
of the art airend design and manufacturing
processes, coupled with the reduction of
internal losses, means that UNIGY delivers
benchmark full load performance.
Compressorwith on/off line
UNIGY withIntellidrive
Long Term ValueThere is more to value than simply price.The commitment of many thousands ofdedicated compressed air specialists,either directly employed or members of aselect market channel partnership, meanthat friendly Ingersoll-Rand support isclose at hand.
In addition to parts availability, qualifiedon-site service is available globally.
It is easy to understand why the retainedvalue of Ingersoll-Rand equipment is higherthan most used equipment of similar age.
finally, the world's best
“It's more than justthe equipment, I wantto deal with peoplewho are dedicated toproviding me withtotal service."
• Leading warranty as standard
The Ingersoll-Rand UNIGY compressor comes
with a two year inclusive warranty package,
with further additional 3 year parts warranty
coverage. There are options available to
extend the warranty cover
and get total peace of
mind with Aircare.
• Parts kits make it easy
Ensure that you have all the right parts at
hand with simple to order parts kits.
Ingersoll-Rand’s reputation for compressor
parts availability is second to none.
• Ultra Plus Coolant
Save cost with the advanced
synthetic compressor
coolant which is supplied
as standard.
• Reduces friction and wear
• Long coolant operating life
• Simple condensate separation
characteristics
• High level of biodegradeability
• Unique multi-function display, like a
built in service team
With a service requirement of
3,000 hours or annually, UNIGY
has taken the guesswork out
of when to service your
compressor, by providing an
electronic indicator which
continuously shows life remaining
before maintenance is required. This
electronic wizard also displays:
• Package discharge pressure
• Total hours run
• Maintenance timer
• Time of day
• Fault indicator
• Bar graph indicating service %
• “Get parts” indication at 20%
• Flashing LED at 10% remain
• Continuous warning if service overdue
The work required to change the service parts
is basic and minimal. Of course, if you prefer
not to do the work yourself, we are happy to
provide the on site service.
value air compressor
Whatever your business, judging bestvalue requires you to focus on thatwhich is most important to your ownbusiness. System reliability is usuallyfundamental, as the cost resulting fromsystem failure frequently outweighs thecost of avoidance. After ensuring thatthis basic need is met, individualpreferences become more important.
Ingersoll-Rand offers• Unsurpassed local customer support
• Proven track record of delivering quality and
reliability for over 100 years
• Investment in research and development
ensuring leading performance
• Full range of compressed air system and
application solutions
As well as being suitable for multiple electrical
supplies, UNIGY is so flexible, so easy to apply, so
efficient in application over a wide range of power
or pressure. What is more, Ingersoll-Rand customer
support teams will help you to keep it that way.
The best overall value… getting the mostout of your investment.
“I insist on gettingthe best buy for meand my company."
finally, the world's most
preferred air compressor
Model Reference
60 Hz 50 Hz
UNI-7TAS-100 UNI-5TAS-7
UNI-7TAS-130 UNI-5TAS-9
UNI-10TAS-100 UNI-7TAS-7
UNI-10TAS-130 UNI-7TAS-9
UNI-10TAS-175 UNI-7TAS-12
UNI-15TAS-100 UNI-11TAS-7
UNI-15TAS-130 UNI-11TAS-9
UNI-15TAS-175 UNI-11TAS-12
UNIGY TAS PERFORMANCE DATANominal Power Rated Pressure Minimum Capacity Maximum Capacity
hp kW psig barg cfm m3/min cfm m3/min
7.5 5.5 100 7.0 17 0.48 31 0.88
7.5 5.5 130 9.0 22 0.62 27 0.76
10 7.5 100 7.0 17 0.48 42 1.19
10 7.5 130 9.0 22 0.62 35 0.99
10 7.5 175 12.1 23 0.66 25 0.71
15 11 100 7.0 17 0.48 60 1.70
15 11 130 9.0 22 0.62 51 1.45
15 11 175 12.1 23 0.66 40 1.13
Baseplate unit
80 Gal Receiver
120 Gal Receiver
272 Litre Receiver
500 Litre Receiver
UNIGY Dimensionslength width height weight non-TAS weight TAS
inch mm inch mm inch mm lbs kg lbs kg
51.8 1315 28.8 731 32.9 835 685 307 780 350
53.1 1349 28.8 731 57.5 1460 945 429 1040 472
74.7 1897 28.8 731 57.5 1460 977 444 1072 487
51.6 1311 28.8 731 57.5 1460 913 415 1008 458
81.1 2059 28.8 731 57.5 1460 1034 470 1129 513
Model ReferenceNorth
American International
UNI-7-115 UNI-5-8
UNI-7-150 UNI-5-10
UNI-10-115 UNI-7-8
UNI-10-150 UNI-7-10
UNI-10-200 UNI-7-14
UNI-15-115 UNI-11-8
UNI-15-150 UNI-11-10
UNI-15-200 UNI-11-14
UNIGY PERFORMANCE DATANominal Power Rated Pressure Minimum Capacity Maximum Capacity
hp kW psig barg cfm m3/min cfm m3/min
7.5 5.5 115 8.0 17 0.48 31 0.88
7.5 5.5 150 10.4 22 0.62 26 0.74
10 7.5 115 8.0 17 0.48 42 1.19
10 7.5 150 10.4 22 0.62 35 0.99
10 7.5 200 13.8 23 0.66 25 0.71
15 11 115 8.0 17 0.48 60 1.70
15 11 150 10.4 27 0.62 51 1.45
15 11 200 13.8 23 0.66 40 1.13
Maximum capacity tested in accordance with ISO 1217 1996 Annex C · 80 & 120 Gal receivers manufactured to ASME VIII Class 1 · 272 & 500 Litre receiversmanufactured to EN 87/404
simple compressed air supply system
Ingersoll-Rand'sTotal Air System
The right choice to maximize productivityand energy savings. As well as eliminating your task of selectingseparate components, and reducing the extensivespace requirements of the traditional compressedair system, the UNIGY Total Air System willprovide your business with maximum efficiency,reliability, flexibility, and productivity.
Smart IntegrationGoing far beyond combining the compressor,dryer and filters in one package, smartintegration also:• Eliminates vulnerable interconnecting piping• Minimizes pressure losses and drops• Integrates the compressor, dryer and controls
into an energy reducing optimized system• Incorporates the entire supply side system
into one whisper quiet package enablinginstallation virtually anywhere
• Provides generous space to promote coolingand allow unobstructed service
Dry & Clean Compressed AirThe right air quality to do the jobAll UNIGY TAS packages come fully equipped withan integral, energy saving air treatment moduleincluding high performance air dryer and filtrationpack to remove water, oil and particles from theair stream. All components are perfectly matchedto deliver the right air quality to increase airpowered tool and system equipment life.
High Efficiency ComponentsThe UNIGY TAS incorporates only the highestquality components to ensure that both systemefficiency and productivity are maximized. Ahigh efficiency compressor room without thehassle, complexity and costs of the traditionalcompressor room. UNIGY TAS packages comefully equipped with…• High Efficiency rotary screw air compressor
- Constant pressure variable speed control sensing the system pressure
• Energy Saving, Cycling Refrigerated Air Dryer• High Efficiency Coalescing filter• High Efficiency Particulate filter• Integral air receiver storage tank• Integrated compressor and dryer controls• Low pressure drop piping• Whisper quiet, low sound operation
Benefits are virtually endless…✓ Plug-and-play simplicity - eliminates the
number one cause of failure in air systems -incorrect sizing and installation.
✓ Virtually no installation costs - eliminates80% of install time, material & costs.
✓ Integral packaging saves valuable floor spacefor other uses.
✓ Lifetime power savings through variablespeed operation, high efficient componentsand internal pressure reduction.
✓ Increased productivity through better airquality - elimination of water and corrosionresults in extended tool & equipment life.
✓ Whisper quiet operation enables installationcloser to point-of-use which can eliminatehundreds of feet in piping and costlypressure drops.
UNIGY’s unique ability to grow allowsyou to size for todays requirement andeasily upgrade to meet tomorrowsdemands, or to size for future growthwhile operating at the most energyefficient today.
Ingersoll-Rand Industrial Air SolutionsP.O. Box 1840800-D Beaty StreetDavidson, NC 28036
Ingersoll-Rand Industrial Air SolutionsSwan LaneHindley GreenWigan, WN6 4EZ, UK
Ingersoll-Rand Asia Pacificc/o Ingersoll-Rand South East Asia (Pte) Ltd42, Benoi RoadSingapore 629903
© 2005 Ingersoll-Rand CompanyForm 1809ACPN 22660328
Ingersoll-Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll-Rand does not approve specialisedequipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service.
Nothing contained on these pages is intended to extend any warranty or representation expressed or implied, regarding the product describedherein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll-Rand’s standard terms andconditions of sale for such products, which are available upon request.
Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation.
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