Composting - 9N Site Mohamed Wahby

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    Composting

    Study on 9N site, Alexandria, Egypt

    Mohamed Wahby

    PowerPoint presentation as a partial fulfilment for the course Env. 706

    Pre. M.Sc. In environmental sciences

    Dec. 2012

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    Contents

    Introduction (where does the sludge comes

    from?)

    Types of composting

    Why composting is done?

    Study case on site 9N, Alexandria, Egypt

    Standards of the process Questions

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

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    Contents

    Introduction (where does the sludge comes

    from?)

    Types of composting

    Why composting is done?

    Study case on site 9N, Alexandria, Egypt

    Standards of the process Questions

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    Sewage treatment

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    G. Tyler Miller, Jr. and Scott E. Spoolman - Living in the Environment, 17 edition, Chapter 20

    ISBN-13: 978-0-538-73534-6

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    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    G. Tyler Miller, Jr. and Scott E. Spoolman -

    Living in the Environment, 17th edition,

    Chapter 20 ISBN-13: 978-0-538-73534-6

    Primary sludge Secondary sludge Tertiary sludge

    Output from waste watertreatment plants Biological sludge Chemical sludge(Advanced waste treatment)

    Stanley E. Manahan, Environmental chemistry, 7th edition Lewis publisher, 2000

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    What is the meaning of composting?

    Aerobic process

    involving the

    biologicalstabilization of

    sludge.

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://ellerbruch.nmu.edu/classes/cs255w03/cs255st

    udents/mboks/p5/g06956figure01.jpg

    Process Design Manual Surface Disposal of Sewage Sludge and Domestic Septage -

    Chapter3 - EPA/625/R-95/002 September 1995

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    Anaerobic composting

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://www.uk-energy-

    saving.com/anaerobic-digestion.jpg

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    Contents

    Introduction (where does the sludge comes

    from?)

    Types of composting

    Why composting is done?

    Study case on site 9N, Alexandria, Egypt

    Standards of the process Questions

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

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    Windrow composting

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://www.fao.org/docrep/007/y5104e/y5104e07.htm

    http://organic.tfrec.wsu.edu/compost/Compost%20syste

    ms/windrows%20mid.jpg

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    Aerated static pile

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://www.greenprojectexchange.org/gpe/images/allmedia/Aerat

    edStaticPileConstructionR.jpg

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    In-vessel composting

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    https://reader009.{domain}/reader009/html5/0424/5adf1ae758b89/5adf1aee61d22.jpg

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    Growth curve

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    https://reader009.{domain}/reader009/html5/0424/5adf1ae758b89/5adf1aef09bcc.png

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    Contents

    Introduction (where does the sludge comes

    from?)

    Types of composting

    Why composting is done?

    Study case on site 9N, Alexandria, Egypt

    Standards of the process Questions

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    Why composting?

    Reduce or eliminate the need for chemical fertilizers. Promote higher yields of agricultural crops.

    Facilitate reforestation, wetlands restoration, and habitat

    revitalization efforts by amending contaminated, compacted, and

    marginal soils.

    Capture and destroy 99.6 percent of industrial volatile organic

    chemicals (VOCs) in contaminated air.

    Provide cost savings of at least 50 percent over conventional soil,

    water, and air pollution remediation technologies, where

    applicable. Serves as a marketable commodity and is a low-cost alternative to

    standard landfill cover and artificial soil amendments.

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://www.epa.gov/compost/basic.htm

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    Application on agricultural lands

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    Biosolids Generation, Use, and Disposal in the United States

    U.S. EPA, Municipal and Industrial Solid Waste Division -Office of Solid Waste

    EPA530-R-99-009 - September 1999

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    Application on agricultural lands

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    Contents

    Introduction (where does the sludge comes

    from?)

    Types of composting

    Why composting is done?

    Study case on site 9N, Alexandria, Egypt

    Standards of the process Questions

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    How sites are chosen?

    Geological Stability

    Protection of Wetlands

    Protection of Surface Water

    Protection of Ground Water

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    Process Design Manual Surface Disposal of

    Sewage Sludge and Domestic Septage -

    chapter4 - EPA/625/R-95/002 September 1995

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    9N site

    Site 9N is located 35 Km west of Alexandria

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    New strategies for

    wastewater

    management and reuse

    in Alexandria 2037

    Oct., 2010 CEDARE

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    Present and expected future input

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    New strategies for wastewater management and reuse in Alexandria in 2037

    Oct., 20120

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    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

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    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

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    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

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    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

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    In Egypt, Alexandria (before 9N site)

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    M. Ghazy, T. Dockhorn, and N. Dichtl. Sewage Sludge Management in Egypt: Current Status and Perspectives

    towards a Sustainable Agricultural Use - World Academy of Science, Engineering and Technology 33 2009

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    Process in 9N (Physical)

    Moisture

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    Adjusting row

    sludge

    High moisture> 60%; can be reduced by blending the

    sludge with bulking materialOptimum

    moisture40% - 60%

    Low moisture< 40%; adjusted by adding water to the

    windrow

    In final compost Moisture less than 8% 0.2%

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    Process in 9N (Physical)

    Temperature

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    Adjusting row

    sludge

    Max. temp.

    64.9C (after 1 month)

    < 59 C; Some microorganisms can be

    inhibited or killed and diversity oforganisms is reduced, thus results in

    lower rates of decomposition

    Optimum temp. 45C - 59C

    Min. temp.

    48C (at the beginning)

    > 20 C; Decomposition slows down, asmicroorganisms do not proliferate

    In final compost Temperature within optimum range

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    Process in 9N (Physical)

    pH

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    Adjusting row

    sludge

    Max. pH

    > 11; Kills many bacteria and

    encourages the conversion of NH N to

    NH resulting in a N-loss to the

    atmosphere

    Optimum pH 6 9

    Min. pH< 6.5; Promotes leaching of heavy

    elements (mobilization)

    In final compost pH within optimum range

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    Process in 9N (Chemical)

    Organic carbon:

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    Adjusting row

    sludge

    Max. content (was not mentioned )

    Optimum

    contentNote less than 40% 2%

    Min. content30; Adjusted by probably adjusting the

    ration of bulking agent/sludge

    In final compost Note less than 40% 2%

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    Process in 9N (Chemical)

    Nitrogen:

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    Adjusting row

    sludge

    Max. content (was not mentioned )

    Optimum

    contentNote less than 2% 0.1%

    Min. content

    2; Adjusted by using of bulking agent

    rich in nitrogen e.g., Hay (2.5% 4%) or

    rice straw. As nitrogen is significantly

    reduced in the final compost.

    In final compost Note less than 2% 0.1%

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    Process in 9N (Chemical)

    Carbon to nitrogen ratio:

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    Adjusting rowsludge

    Max. content 22.1

    Optimum

    content 18.1-22.1

    Min. content

    18.1; Carbonaceous materials have to

    be added to increase the ratio up to 30

    in case if its low.

    In final compost 18.1-22.1

    * If the C:N ratio is too high (excess carbon), decomposition slows down. If

    the C:N ratio is too low (excess nitrogen) you will end up with a stinky pile.

    *http://www.composting101.com/c-n-ratio.html

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    Process in 9N (Chemical)

    Ammonia (NH): Ranged between 0 0.55 mg/g

    Higher in the first weeks (Risk of ammonium ion toxicity) and

    then converted to NO at the end of maturation.

    Nitrate (NO):

    Ranged between 0 0.09 mg/g

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    Process in 9N (Chemical)

    Volatile solids (VS):

    Efficient composting achieved about 45% decrease of VS Some studied hence that it better to be lower than 40%

    VS decrease indicates that organic waste breaks down.

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    Process in 9N (Chemical)

    Plant Nutrients:

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    Primary

    Phosphorous 4.3 6.2 mg/g

    Potassium 2250 2630 mg/kg

    SecondaryCalcium 30225 34033 mg/kg

    Magnesium 4014 4580 mg/kg

    NaCl (not regarded as a plant nutrient) Not to be more than 0.5%

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    Process in 9N (Biological)

    Bacteriological:

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    http://academic.pgcc.edu/~kroberts/Lecture/Chapt

    er%206/06-

    24_MPNEstimate_L.jpg

    Most Probable Number

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    Process in 9N (Biological)

    Parasitological: Treated sludge (compost)

    should contain no more than

    one helminthes egg/100 ml

    Number of the eggs present

    should not exceed more than

    three genera of helmithes eggs.

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://www.polconsultant.com/contedu

    c/immunology/images/Parasite-

    helminths-6-900.jpg

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    Contents

    Introduction (where does the sludge comes

    from?)

    Types of composting

    Why composting is done?

    Study case on site 9N, Alexandria, Egypt

    Standards of the process Questions

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    Standards for composting

    Minister of agriculture No. 100/1967

    Minister of agriculture No. 214/1997

    Minister of agriculture No. 254/2003 Minister of housing, utilizing and urban communities

    No. 222/2002

    EPA standards for composting and California

    Department of Resources Recycling and Recovery

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    Standards for composting

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    FourthInternational

    Water Technology

    Conference IWTC

    99, Alexandria,

    Egypt

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    Standards for composting

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    Constituent Concentration (mg/kg)on dry weight basisCopper 1500

    Cadmium 39

    Chromium 1200

    Nickel 420

    Lead 300

    Zinc 2800

    Arsenic 41

    Selenium 36

    Mercury 17

    Coliforms 1000 /gm ds

    Salmonella 3/4g ds

    California

    Department of

    Resources Recycling

    and Recovery

    Egyptian Sludge

    Regulation (Decree

    254 / 2003)

    USEPA 40 CFR Part 503

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    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    Sewage Sludge Management in Egypt: Current Status and Perspectives towards a Sustainable Agricultural

    Use. M. Ghazy, T. Dockhorn, and N. Dichtl

    World Academy of Science, Engineering and Technology 33 2009

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    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    Sewage Sludge Management in Egypt: Current Status and Perspectives towards a Sustainable Agricultural

    Use. M. Ghazy, T. Dockhorn, and N. Dichtl

    World Academy of Science, Engineering and Technology 33 2009

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    Contents

    Introduction (where does the sludge comes

    from?)

    Types of composting

    Why composting is done?

    Study case on site 9N, Alexandria, Egypt

    Standards of the process Questions

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

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    Turning effect

    From the results obtained in this study,

    it can be concluded that the turning

    frequency ofmore than once/week (as

    in case of W4) is more efficient in

    compost production from sewagesludge than the turning frequency every

    7, 10 or 15 days. Although the C/N ratio

    of all windrows could be less than the

    optimum, all windrows were able to

    achieve good microbial activity andhence temperature elevations (5570C),

    which were sufficient for pathogens

    inactivation.

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    Site management and compliance

    1- Groundwater

    According to the sites

    microbiological data

    and frequent sampling

    of 16 monitoring

    wells, there is not

    indication of leachates

    reached thegroundwater

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://www.euwfd.com/assets/images/Gro

    undwater-pollution02.jpg

    d l

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    Site management and compliance

    2- Local people

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://www.alwafd.org

    Sep., 30, 2011

    http://gate.ahram.org.eg/

    Sep., 23, 2011

    http://www.elsaba7.com

    July, 11, 2012

    http://www.alwafd.org/http://gate.ahram.org.eg/http://www.elsaba7.com/http://www.elsaba7.com/http://www.elsaba7.com/http://gate.ahram.org.eg/http://gate.ahram.org.eg/http://www.alwafd.org/http://www.alwafd.org/
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    ()

    814/.

    ()1016/.

    ()

    1220/.

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    -/-9-2007

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    :

    .

    1.5

    ..

    .

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    :

    .

    .

    ..

    .

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    Recommendations

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    EIA study

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    http://ecx.images-

    amazon.com/images/I/51FjsCnkVFL._BO2,204,

    203,200_PIsitb-sticker-arrow-

    click,TopRight,35,-76_AA300_SH20_OU01_.jpg

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    Future prospective

    Other sites technology

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    Sewage Sludge Management in Egypt: Current Status and Perspectives towards a Sustainable

    Agricultural Use. M. Ghazy, T. Dockhorn, and N. Dichtl

    World Academy of Science, Engineering and Technology 33 2009

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    Future prospective

    Production of biofuel

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    Long run solution(Translocation)

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

    http://www.narg.org.uk/images/egypt_satphoto_google.jpg

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    Contents

    Introduction (where does the sludge comes

    from?)

    Types of composting

    Why composting is done?

    Study case on site 9N, Alexandria, Egypt

    Standards of the process Questions

    Mohamed Wahby - Composting in 9N site-Dec., 20, 2012

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    References G. Tyler Miller, Jr. and Scott E. Spoolman - Living in the Environment, 17 edition,

    Chapter 20 ISBN-13: 978-0-538-73534-6

    M. Ghazy, T. Dockhorn, and N. Dichtl. Sewage Sludge Management in Egypt:

    Current Status and Perspectives towards a Sustainable Agricultural Use - World

    Academy of Science, Engineering and Technology 33 2009

    Stanley E. Manahan, Environmental chemistry, 7th edition Lewis publisher, 2000

    Process Design Manual Surface Disposal of Sewage Sludge and Domestic Septage -

    Chapter3 - EPA/625/R-95/002 September 1995

    Biosolids Generation, Use, and Disposal in the United States U.S. EPA, Municipal

    and Industrial Solid Waste Division -Office of Solid Waste. EPA530-R-99-009 -

    September 1999

    Fourth International Water Technology Conference IWTC 99, Alexandria, Egypt

    New strategies for wastewater management and reuse in Alexandria in 2037.Oct.,2012.

    A. I. Khalil M. S. Hassouna H. M. A. El-Ashqar M. Fawzi. Changes in physical,

    chemical and microbial parameters during the composting of municipal sewage

    sludge. World J Microbiol Biotechnol (2011) 27:23592369

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    Dec., 20, 2012

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    Acknowledgment

    Prof. Alaa El-Din RamadanVice-Dean for Education and Students Affairs

    Chemist. Hussein Al AshqarM.Sc. In environmental studies

    9N site manager

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    Dec., 20, 2012

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