Composite Concrete Cryogenic Tank (C T): A Precast Concrete … · 2019-01-19 · Covered by...

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© 2013 Chevron U.S.A. Inc. <Title of Presentation> By: <Author Name>, <Organization> <Date> <Title of Presentation> By: <Author Name>, <Organization> <Date> 17 th INTERNATIONAL CONFERENCE & EXHIBITION ON LIQUEFIED NATURAL GAS (LNG 17) Composite Concrete Cryogenic Tank (C 3 T): A Precast Concrete Alternative for LNG Storage By: Kimberly Hoyle, Chevron Energy Technology Company April 18, 2013 17 th INTERNATIONAL CONFERENCE & EXHIBITION ON LIQUEFIED NATURAL GAS (LNG 17)

Transcript of Composite Concrete Cryogenic Tank (C T): A Precast Concrete … · 2019-01-19 · Covered by...

Page 1: Composite Concrete Cryogenic Tank (C T): A Precast Concrete … · 2019-01-19 · Covered by Shotcrete High-Strength Steel Hold Downs Perlite Shotcrete Cover Primary Tank Liner Primary

© 2013 Chevron U.S.A. Inc.

<Title of Presentation>

By: <Author Name>, <Organization>

<Date>

<Title of Presentation>

By: <Author Name>, <Organization>

<Date>

17th INTERNATIONAL CONFERENCE & EXHIBITION

ON LIQUEFIED NATURAL GAS (LNG 17)

Composite Concrete Cryogenic Tank (C3T):

A Precast Concrete Alternative

for LNG Storage

By: Kimberly Hoyle, Chevron Energy Technology Company

April 18, 2013

17th INTERNATIONAL CONFERENCE & EXHIBITION ON

LIQUEFIED NATURAL GAS (LNG 17)

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© 2013 Chevron U.S.A. Inc.

C3T

Composite Concrete Cryogenic Tank

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Past Present Future

Photo courtesy BergerABAM

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© 2013 Chevron U.S.A. Inc.

C3T is…

Composite Concrete Cryogenic Tank

Full containment LNG

storage

A modern, safer version of

a proven concept

– 19 concrete LNG tanks

built between 1950-1980

– Some are still in service

today in Philadelphia and

Barcelona

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© 2013 Chevron U.S.A. Inc.

C3T is…

Composite Concrete Cryogenic Tank

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Approx. panel dimensions: 34m x 3.6m x 0.3m - 0.45m

Approximate panel weight: 100 tons each

158 FT

48 M

112 FT

34 M

275 FT

84 M

Photo courtesy DN Tanks

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© 2013 Chevron U.S.A. Inc.

C3T is…

Composite Concrete Cryogenic Tank

Inner and outer tanks walls

assembled from

precast, prestressed

concrete panels with an

integrated carbon steel

vapor barrier on the outside

surface.

Tank Walls are wrapped with

high strength prestressing

strand, which is then

covered in shotcrete.

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© 2013 Chevron U.S.A. Inc.

C3T is…

Composite Concrete Cryogenic Tank

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Photo courtesy DN Tanks

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© 2013 Chevron U.S.A. Inc.

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Secondary Tank Liner

Secondary Tank Wall

Circumferential

Prestressing Strands

Covered by Shotcrete

High-Strength Steel

Hold Downs

Perlite

Shotcrete Cover

Primary Tank Liner

Primary Tank Wall

LNG Liquid

9% Ni Steel Tank Floor Plate

Tank Bottom Insulation

9% Ni Steel

Subfloor Plate

Embedded

Heating Conduit

Concrete Base Slab

Compressed Wood

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© 2013 Chevron U.S.A. Inc.

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© 2013 Chevron U.S.A. Inc.

C3T – A Comparison with Conventional

LNG Storage Tanks for 160,000 m3, USGC

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9Ni Steel

Tank

C3T

Inner tank 9% Nickel

Steel

PC/PS concrete panels with

thin CS liquid/vapor barrier

Outer tank Cast-in-place

Concrete

PC/PS concrete panels with

thin CS liquid/vapor barrier

TIC Reference 10-15% savings

Schedule Reference 6-8 months improvement

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© 2013 Chevron U.S.A. Inc.

C3T – A Comparison with Conventional

LNG Storage Tanks for 160,000 m3, USGC

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9Ni Steel

Tank

C3T

HES Reference Reduced number labor hrs

at elevation

Construction

Logistics

Reference Can reduce onsite labor

requirements

Reduction in high-skill labor

requirements

Design /

Construction

Method

Standardized

/one-size-fits-

all approach

Can be adjusted to fit the

needs of individual plants.

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© 2013 Chevron U.S.A. Inc.

C3T’s Flexibility in Design:

Tank Construction Fit to Project Constraints

C3T is comparable to modular

construction.

Prefabricated wall panels can…

move significant amount of work

away from construction site.

move work to ground that usually

occurs above grade with

conventional tanks.

help sites with high labor costs,

constricted lay-down space, and

weather interference.

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Photo courtesy DN Tanks

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© 2013 Chevron U.S.A. Inc.

C3T –

Current Status

Base design by JIP, with

improvements by Chevron

Chevron developed initial

construction procedures

Chevron is conducting

laboratory material

qualification testing, in

progress

NFPA 59A now refers to

ACI 376 in lieu of

ACI 318

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Photos above courtesy

WMT&R, Inc.

Photos above

© Commonwealth

Scientific & Industrial

Research Organisation:

CSIRO 2013

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© 2013 Chevron U.S.A. Inc.

C3T –

Next Steps

2013

Material Qualification Testing to be completed in 2013

Expected DNV “Fitness for Service” certification

2014 and beyond

Constructability test to demonstrate that the wall

panels can be fabricated, erected, and joined within

required tolerances, cost and schedule

Deployment to a Major Capital Project

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© 2013 Chevron U.S.A. Inc.

Conclusion

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260 ft X 112.16 ft primary tank

(79.25 m X 34.2 m)

160,000 m3