Components, Systems and Service for Lift Trucks. · through our global presence HYDAC in Lift...

Components,Systems and Servicefor Lift Trucks.

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With over 5,000 employees worldwide, HYDAC is one of the leadingsuppliers of fluid technology, hydraulic and electronic equipment.

Our wide range of products, combined with our expertisein development, manufacturing, sales and service enables the lift truckindustry worldwide to overcome the most diverse problems.

Our quality and environment certification to ISO 9001/2000and ISO 14001 denote first class quality andresponsible management of our resources.

Global yet local.

With 40 overseassubsidiaries andover 500 distributorsand service partners,HYDAC is your reliablepartner worldwide.

System solutions.One supplier.One contact.

Wherever you need us,we are there to helpyou find the mosteffective solution -for every application,from componentsto a complete system.

Worldwidespecificationsand approvals.

HYDAC - your ProfessionalPartner for Lift Trucks.

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From the components to the system –whether hydraulic, electronic or mechanical –providing you with the best solution is ourchallenge:Higher level of comfort dueto reduced vibration and noiseImproved operability due to optimised designand combination of componentsIncreased the operational safety by reducing thenumber of interfacesIncorporating reliable electronic systemsand componentsCost optimisation by standardisationand modular constructionActive co-operationin a close development partnershipWorldwide commercial and technical supportthrough our global presence

HYDAC in Lift Trucks.

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Sensors, System Electronicsand Condition Monitoring

Application-compatible sensors:IP 67 KVibration-resistant throughuse of potted componentsAll common connections availablePressure and temperatureFluid level and flow rateMeasuring instrumentsfor acquiring operating data.Application-specific controland regulating electronicse.g. proportional amplifier.For preventive fluid servicingand to enhance operational safety:Signals to customised softwareor external hand-held measuring unitsOil conditionParticle contamination and moisture

Accumulator Technology

Accumulators of all major typesfor every application:Damping of pressure surgesWeight compensationEnergy storagefor emergency systemsPilot oil supply

Piston Accumulators

Diaphragm Accumulators

Accessories

for the completionof hydraulic systems:Standard ball valves(high pressure)Tamper-proof inductiveproximity switches(high pressure resistant)Fluid level sensorsTemperature switch TSEStandard clamps 3015Air/water reservoirclamping bandsTest point connectionsQuick release couplings

Oil ConditionSensors HYDACLab ®

Fluid Level Sensors ENS

Electronic Control Units

PressureTransmitters / Switches

Temperature Switches ETS

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Cooling Systems

To comply with legal requirements for noise,emissions (EURO 4, TIER 3)and fuel economy, high capacityand easy-to-install cooling systems are available.Integral thermally controlled bypass valvesElectrical / hydraulic fan drives availablewith proportional speed controlOil/air coolersMultiple combined cooling systemsTank-filter integration

Sub-systems and Componentsfor the Hydraulic System

System control blocks for the lift masthydraulics, with and without load sensing,for optimum utilization of powerwhen lifting and lowering.Vehicle specific and reduced loss design,individually equipped with valves,filters, accumulators, sensor technology,test points.

Control blocks for supplying the pilot oilcircuit, using an electronically controlledaccumulator charging function, guaranteesystem availability in the event of pumpfailure.

Compact power units as complete systemsfor best possible utilization of spaceparticularly in confined installation conditions,equipped and tested as “Plug-and-play”systems which are ready to install.

Electroproportional valves with well-adaptedperformance characteristics guaranteethe coordination of all functionsfor the specific application.

OK-ELD 1.5

Controlled Fan Drive

Valve Technologyfor Steering Circuitand Braking Function.

Module for AdditionalFunctions.

Module for Lift Mast Cylinder. Pilot Oil Unit

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Lift Mast Hydraulics 3

Pressure Filter 4

Gear Pump3

Cooling Systemwith Fan Control

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Charge Pressure Filter4

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System Control Block for Mast Hydraulics. Hydraulic Unit with Integral Gear Pumpand Filter.Optimized for confined installation conditions.

Compact Power Unitfor Lifting Hydraulics.

Customized Filter Elements

Breather FiltersELF, BF 10/30/7/72

Tank and Filter Systems

A comprehensive range of hydraulic filtersand breather filters, made from high quality filterelement materials, providing a high levelof operational safety and long service life, e.g.:Return line and suction boost filter RKMReturn line filter RFMAll sizes and also available as in-tank filterSupply circuit filtrationPressure filter MFM and HFMTank filter solutions from one companyReady-to-install complete systems, optimised forcomponent protection, system cleanliness and venting

Return Line and SuctionBoost Filter RKM

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Plastic Tank Solutionwith patented, leak-freeconnection between tank-top filterand tank surface.Possible to separate suctionand return line sides.

Return Line Filter RFM

Tank and Filter System

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Electro-hydraulic Components and Systems Solutions for:

Control blocks for the lifting hydraulics: to control the:Lifting, tilting, pushing and additional cylinders;Valves for retarder function

Filter systems: return line filters, pressure filtersand breather filters

Sensors and system electronics: pressure, temperatureand contamination, load control;Standard and customised system electronics

Accumulators: parking brake, pilot oil reservoir

Cooling systems: oil coolers with hydraulic fan drive

Accessories: for the completion of the system

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Electric, Diesel and LPG Forklifts

Control blocks for the lifting hydraulics: to control the:Lifting, tilting, pushing and additional cylinders

Compact power units for the lifting hydraulics


Sensors and system electronics: pressure,temperature and contamination, load control;Standard and customised system electronics



Stock Trucks


Compact power units as plug-and-play completesystems for the lifting hydraulics



Accumulators: pilot oil reservoir,pressure surge minimization


Control blocks for the lifting hydraulics: to control the:Lifting, tilting, pushing and additional cylinders;Control blocks for steering, traction drive and braking






Transportable Forklifts






Sideloaders

Control blocks for supplying pilot oil:With electronically controlled accumulatorcharging function





Electric Forklift Trucks Reachstackers

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Service, Commissioning, Analysis and Diagnostics.

Constantly growing demands for operational availability, the reductionof downtimes, detailed load and service management (economy, wear & tear,service, warranty) require innovative collective monitoring,service and control concepts.

A variety of sensors provides the ideal basis for the constructionof such system solutions.Oil condition / oil ageing via temperature, moisture, viscosity,dielectric constant (HYDACLab®), water content (AS), temperature (ETS)Particle contamination (CS)Pressure (HDA)Flow rate (EVS)Fluid level (ENS)When used in conjunction with the Portable Data Recorders of the HMG series,this data can be displayed and analysed, to supplement the electronicsof the machine (servicing).

Systems andService – Worldwide

70 - 80 % of all breakdowns in hydraulic and lubrication systems are dueto excess contamination of the fluids and components used.In practice, this is often not sufficiently recognized.HYDAC offers a comprehensive range of easy-to-use measurementand analysis equipment to monitor fluid and component cleanliness.Fluid laboratory vehicles are at your service worldwide.

Condition Monitoring, Remote Data Transfer.

GSM Modem GPS Joysticks Data Storage

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MASTERController

ANALYSIS(Option)

- Initial Startup- Customer Service- HYDAC Service

SENSORSPressure:- HDA 4700

Oil Condition:- HYDACLab®

Contamination:- CS 1000

HMG 3000

Displays Keyboards

Customer

SatelliteMobile (SMS)Internet

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Industriegebiet66280 Sulzbach/SaarGermany

Phone:+49 6897 509-01

Fax:+49 6897 509-577

Internet: www.hydac.comE-Mail: [email protected]

Head OfficeHYDAC INTERNATIONAL

GMBH

Global presence.Local expertise.www.hydac.com

HYDAC Headquarters

HYDAC Companies

HYDACDistributors and Service Partners

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Components, Systems and Service for Lift Trucks. · through our global presence HYDAC in Lift...

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Transcript of Components, Systems and Service for Lift Trucks. · through our global presence HYDAC in Lift...