Compipe Brochure

7/28/2019 Compipe Brochure

1/48

0401ivdk; 22/11/2004; page2

Marine

A wide range of applications

Offsh

ore

Oil& G

as

Oil & Gas

Fuel Handling

Ind

ustry

Mari

ne Oil& G

as

FuelHandling

Waste

Water

Drinki

ng Water

Wate

r


2/48

0401ivdk; 22/11/2004; page4

The product

z Compipe is the first and only Composite coil pipe that has a thermo set

liner & structural wall.

z Compipe can be produced in different winding patterns and structures to

fulfill any special or engineering needs for the Oil & Gas industry or anypipeline project.

z Compipe is the result of over10 years of committed research and

development.

z Compipe can be used safely in the food industry, drinking water, etc.


3/48

0401ivdk; 22/11/2004; page5

Design

Compipe consists of a thermo set pressure and chemical resistant innerliner/barrier, reinforced by high-strength glass fibers embedded in an epoxy

matrix.


4/480401ivdk; 22/11/2004; page6

Compipe design features

z To serve different markets and applications, ACP has developed severalpipe designs, using identical composite materials with a thermo setBisphenol A epoxy matrix. The matrix material is modified by ACP inorder to obtain the best properties for the specific task and to maintain

the unique properties ofCompipe which are its flexibility & ultra highstrength.

z The polymer liner/barrier material, which forms the inner tube,incorporates highly chemical resistant properties with high elongation at

yield. The structural laminate possesses excellent mechanical properties.z Due to the common generic matrix of both the liner/barrier material and

the structural laminate, optimum (chemical) bonding between the twoparts is guaranteed. Because of this unique property the risk of liner

collapse due to rapid depressurization is eliminated.


5/480401ivdk; 22/11/2004; page7

Manufacturing

z ACP uses the most advanced pull-winding technology currently availableto produce Compipe.

z Winders loaded with glass fiber bobbins automatically wind around thethermo set inner liner/barrier. The pipe is pulled through the windingstations, enabling production of continuous length ofCompipe.

z Production is fully computer

controlled and monitored, enabling

production of excellent and reliablecomposite pipe.

z Curing of the Bisphenol A Epoxy

matrix is realized by UV radiation.


6/480401ivdk; 22/11/2004; page8

Plant lay out


7/480401ivdk; 22/11/2004; page9

Manufacturing features

z Curing of epoxy resins by UV (Ultra Violet) radiation.

z Almost unique within the fiberglass pipe industry UV curing has positive

benefits ensuring a consistent level of cure throughout the pipe liner and

wall.z The absence of potentially harmful chemical hardeners within the curing

process gives Compipe high suitability for potable water, foodstuffs and

medical applications where amines are prohibited.

z Benefit to the work force with improved health and safety in themanufacturing environment.


8/480401ivdk; 22/11/2004; page10

Applications

Compipe Coil Tubing & Flexible Pipes are ideal for both onshore andoffshore applications such as:

Oilfield flow lines & gathering lines;

Injection and secondary recovery systems;

Gas gathering lines;

Sub sea lines for gas, liquids and multiphase flow;

Short term or temporary and reusable surface lines; Unstable soil and swamp conditions;

Raw water intake lines;

Brine lines;

Geothermal and district heating;

Potable water.


9/480401ivdk; 22/11/2004; page11

Product Range

z Diameters from 1 inch (25mm) up to 24 inch (600mm).

z Pressure class from 150 psi (10 bar) up to 7,500 psi (500 bar).

z Special spools and pipe configurations.

z Working Temperature up to 100C.


10/480401ivdk; 22/11/2004; page12

Flexible pipes 2 up to 24

z Compipe SL Single Laminate pipe, also known as full composite pipe:

1,5 mm thick inner liner/barrier, non-spoolable (plain end);

Civil and chemical applications, low pressure;

Working Pressure up to 55 bar (800 psi); Pipe length 1.0 - 20.0 meters;

Standard length 11.8 meters.

z Compipe DL Dual Laminate pipe:

3.0 5.0 mm thick inner liner/barrier, plain end;

Water, oil and gas applications, low to high pressure;

Working pressure up to 275 bar (4,000 psi);

Pipe length 1 - 20 meters;

Standard length 11.8 meters.


11/480401ivdk; 22/11/2004; page13

Coil tubing pipes 1 up to 10

z Compipe CTDL Dual laminate pipe for onshore applications:

3.0 - 5.0 mm thick inner liner/barrier, spoolable (coil tubing);


Pipe length up to 5 km on coil (maximum length dep. on diameter); Working pressure up to 500 bar (7,500 psi).

z Compipe CTTL Triple laminate pipe for offshore applications:

3.0 - 5.0 mm thick inner liner/barrier, spoolable (coil tubing);

4.0 mm thick abrasion resistant outer layer;


Pipe length up to 5 km on coil (maximum length dep. on diameter);

Working pressure up to 500 bar (7,500 psi).


12/480401ivdk; 22/11/2004; page14

Up to 5 km on a reel

It is really coil pipe.


13/480401ivdk; 22/11/2004; page15

5 1.5 km on a reel, completely 100% hydrotested with Comlock end joints


14/48

0401ivdk; 22/11/2004; page16

Road transportation


15/48

0401ivdk; 22/11/2004; page17

Comlock coupling


16/48

0401ivdk; 22/11/2004; page18

Packaging & Shipping


17/48

0401ivdk; 22/11/2004; page19

Testing & Quality Control

z ACP has a culture of strict adherence to quality management principles

established through the experience and background of its management

team within the composites industry.

z

Compipe can comply with all standards and applicable ASTM, API andISO tests. Test reports and/or approvals can be produced on request

according the customer requirements.

z ACP can guarantee an excellent and constant quality by monitoring and

registering all significant production parameters.z High pressure (burst) testing (up to 2,000 bars), fatigue testing and

collapse pressure testing can be executed in house by ACP.


18/48

0401ivdk; 22/11/2004; page20

Jointing systems

z Compipe can be joined using a range of ACP joining systems

COMLOCK

COMTHREAD

Thread & Lock M-lock

Combond

Flanged joint


19/48

0401ivdk; 22/11/2004; page21

COMLOCK


20/48

0401ivdk; 22/11/2004; page22

COMTHREAD


21/48

0401ivdk; 22/11/2004; page23

Thread & Lock

z The Compipe thread & lock adhesive bonded joint is a rigid, highstrength composite joint.

z The joint consists of a threaded/tapered male pipe end and a doublefemale coupling.


22/48

0401ivdk; 22/11/2004; page24

M-lock

z The M-lock joint is a mechanical composite joint.

z The joint consists of an integral filament wound male end and a female

coupling with locking device . The O-ring seal is positioned on the male

end.


23/48

0401ivdk; 22/11/2004; page25

Combond

z The Combond taper-taper adhesive bonded joint is a rigid, high strength

composite joint.

z The joint consist of a taper male end (pipe) and a double female tapered

coupling.


24/48

0401ivdk; 22/11/2004; page26

Flanged joint

z Flanged joints are used to enable connections with steel piping, valves,

pumps, instruments etc and also to allow for easy assembling and

dismantling of lines.


25/48

0401ivdk; 22/11/2004; page27

Installation

z Compipes installed cost is lower because the entire line arrives onsite already built and assembled, pressure tested and ready forinstallation.

z Minimum number of joints results in smooth flow and reduced risk ofhaving leaks from joints.

z ACP can provide Compipe on a contract basis, together withconnections, transportation, supervision and coiling equipment for a

predetermined and fixed price.


26/48

0401ivdk; 22/11/2004; page28

Coil tubing installation on shore


27/48

0401ivdk; 22/11/2004; page29

Coil tubing installation off shore


28/48

0401ivdk; 22/11/2004; page30

Down hole tubing


29/48

0401ivdk; 22/11/2004; page32

Compipe compared to the other pipe systems

Compipe Carbon Standard Duplexsteel GRE steel

Corrosion resistant yes no yes yes

Temperature (C) 100-120 >140 120 >140

Pressure (bar) 500 500 170 500

Spoolable yes no no no

Max. length (coil) 5.000 m. 12 m. 12 m. 12 m.

Couplings (or welds) for a 5 km. stretch 2 416 416 416

Specific weight kg/m 1.8 7.8 1.8 7.5

Service life (years) > 20 Av. 7 20 15

Friction inner surface very low high low low

Impact resistance high medium low high


30/48

0401ivdk; 22/11/2004; page33

Avoid hidden costs during installation

z All GRE manufacture gives pipe prices per meter without installation cost. Alladhesive bonded joints will need adhesive and bonding equipment. Allmechanical joints will needs O-rings, locking keys, lubricants and tools.

Compipe Standard GRE pipe systems

Assembly with bonded jointsMechanical

jointsMaximum

length of

pipe on the

reelNumber of joints depending upon

unit pipe length

Corresponding requirement

for adhesives

Theoretic time (hrs) for making

the joints

Pipe ND

Mm

Compipe

maximum

length onreal

6

m

9

m

10

m

11.8

m

6

m

9

m

10

m

11.8

m

6

m

9

m

10

m

11.8

m

For o-rings -one

or two per joint

depending upon

pressure rating.

For lockingkeys as for o-

rings.

For make up

time use

approximately

20 % of time

for bonded

joints.

50 5000 m 834 556 500 427 2502 1668 1500 1281 417 278 250 214

80 5000 m 834 556 500 427 2502 1668 1500 1281 417 278 250 214

100 3000 m 500 334 300 256 1500 1002 900 768 250 167 150 128

125/150 2200 m 367 245 220 186 2202 1470 1320 1116 276 184 165 140

200 4000 m 667 445 400 339 6003 4005 3600 3051 667 445 400 339


31/48

0401ivdk; 22/11/2004; page34

Huge savings on MTO

z Due to the small bending radiusofCompipe it is possible to

avoid using elbows. GRE fittings

are expensive. One elbow can be

worth the price of more than 10meters of pipe. Since standard

GRE pipes comes in fixed

lengths, in case of spools, a high

percentage will be lost to adjust

for the exact pipe length.

Example: 45 m, BC 57 m, CD 105, DE 130 m

D E

Joint

Length AEMaterial

used

%

waste

Number

of pipejoints

6 m 360 m 6.4 69 m

450 m 25 510 m

337

m400 m 16 4

11.8 m 472 m 29

4Plus Three ElbowsB C

A


32/48

0401ivdk; 22/11/2004; page35

How fast can we supply your line

z ACP production technology can manufacture 1.2 meter of pipe of anysize and pressure class per minute per one production line.

z Average output 1300 meter per day (24hr/24hr) per line.


33/48

0401ivdk; 22/11/2004; page36

Compipe performance

z Compipe outperforms carbon steel pipelines exposed to corrosive fluidsand conditions and is at lower initial cost than high performance alloy

steels.

z Compipe is not affected by C02 or supercritical C02.

z Compipe is not affected by sulphites or bacterial corrosion,

z Compipe is not prone to rodent attack.


34/48

0401ivdk; 22/11/2004; page37

Compipe advantages

z Totally corrosion resistant to a wide range of chemicals.z Long life cycle with superior resistance to Hydrocarbons and Chemicals.

z 20 year minimum design life.

z Low Friction due to the smooth thermo set inner liner.

z

Light weight compared to carbon steel and other metallic systems.z High Impact resistance.

z Operation within a wide temperature range, -20 oC to +100 oC.

z Ideal for sustained high pressure service up to 500 bar (7,500 psi)

z Absence of maintenance requirement for both inner liner and external surfaces.

z Reusable and Transportable.

z UV resistant.

z Please refer to Compipe Corrosion Guide for a list of specific chemical

resistances.


35/48

0401ivdk; 22/11/2004; page38

Operational advantages

z Pigging and hot oiling PU Pigs can be run through Compipe to remove deposits and blockages such as paraffin and

asphalt.

z Static Discharges In circumstances where a static charge may be generated conductive pipe is available on request.

z Traceability Compipe can be equipped with an embedded integral metal wire enabling accurate tracing of the

buried line after installation.

z Leak monitoring

For any pipeline carrying valuable liquids leak monitoring facilities using embedded cabletechniques can be offered.

z Thermal insulation The high glass content and properties of the resin matrix make Compipe an excellent thermal

insulator.

Compipe can be offered complete with electrical trace heating ready for field installation.


36/48

0401ivdk; 22/11/2004; page39

Significant operational cost saving

z Maintenance is virtually eliminated releasing valuable man hours.z Long continuous length ofCompipe almost eliminates inline field joints,

reducing risk of leaks.

z Exceptional speed of installation ensures production is on stream much earlier

than with conventional pipeline systems.z Larger internal diameter against the same nominal size in steel.

z Improved flow and operational characteristics due to the smooth interior ofCompipe.

z Incorporating such benefits into the pipeline design stage can result in thefollowing improvements:

Downsizing the pipeline diameter resulting in lower purchase cost of pipe;

Alternately reduce the number and/or power of pumping stations;

Higher acceptable velocities will minimize build up of paraffin, asphalt orother deposits in the line.


37/48

0401ivdk; 22/11/2004; page40

Compipe advantages vs standard GRE pipes

z High mechanical properties. The ACP manufacturing process allow us to easily and economically vary the orientation of the

fiber winding angles for each layer in order to achieve very high mechanical properties. This

flexibility allows to achieve high axial & hoop strengths.

Compipe wall thickness is lower than the standard GRE pipes.

Compipe liner/barrier is thicker and has high mechanical strength and more flexibility to prevent

pipe from weeping and increases the pipe impact resistance.

Range of pipe sizes Pressure Range Dia / WP / WT / wt

mm / bar / mm / kg/m

Compipe Coil tubing up to 16

Plain end up to 24

Coil tubing up to 500 bar

Plain end up to 275 bar

50/40/4(1.5)/1.1

300/40/11.5(1.5)/19.2

50/200/8(4)/2.3

300/150/16(6)/24.3

50/500/12(4)/3.7

200/200/15(6)/15.4

StandardGRE

Up to 40 Up to 70 bar for small diametersand maximum 16 bar for large

diameters

50/50/2.8/.8300/50/13.6/24.9 (1:4)

300/70/18.8/33.9 (1:3)


38/48

0401ivdk; 22/11/2004; page41

Very high impact resistance

z Compipe impact resistance is higher than all available fiberglass pipes inthe market. The construction of the pipe wall is sturdy enough to resist

harsh oil field conditions especially in unstable soil conditions

(marshland & sub sea applications).


39/48

0401ivdk; 22/11/2004; page42

Very small bending radius

z Due to the unique properties ofCompipe the minimum allowablebending radius is far smaller than other glass reinforced Epoxy pipes

produced by reciprocal filament winding methods. This enables

Compipe to operate in unstable soil conditions in which other GRE pipes

could collapse and rupture, with the additional benefit of minimizing theneed for elbow fittings and couplings.

z Compipe has a bending Radius BRsmaller

than standard GRE pipes by at least 70%and up to 90% at the same working

pressure.


40/48

0401ivdk; 22/11/2004; page43

Compipe flexibility


41/48

0401ivdk; 22/11/2004; page44

Compipe long term testing

z Pipe Data

IDp = 64 mm

IDL = 70.2 mm

OD = 92.2 mm

z Test is in accordance to ASTM D 2992 part b,

(25 samples to have 19 points -100,000 hrs)


42/48

0401ivdk; 22/11/2004; page45

Compipe regression line

Long Term Qualification Test

1357

1000

668

1428

1053

703

501

369

247

100

1000

10000

0,01 50 100000

Time to failure in hours

FailurePressureBa

10

100

1000

LTHS

LCL 95% LTHS

Hoop stress in MPa

ISO rating

334 bar

API 15 HRrating 448

bar


43/48

0401ivdk; 22/11/2004; page46

Effect of Winding angle on GRE pipeMechanical properties and failure envelope


44/48

0401ivdk; 22/11/2004; page47

Why Compipe has high HDB

z Since the design is basedupon variable angles in the

loading directions, full

coverage of each layer and

the flexible epoxy barrier /liner, the weeping pressure

is close to the burst

pressure.


45/48

0401ivdk; 22/11/2004; page48

Compipe is the only coil & flexible pipe inaccordance with the ISO 14692

z What is ISO 14692

International standard for GRP (Glass Reinforced Plastics),

petroleum and natural gas in piping.

ISO (the International Organization for Standardization) is a

worldwide federation of national standards bodies (ISO member

bodies).


46/48

0401ivdk; 22/11/2004; page49

What is ISO 14692 based on

z ISO 14692 (all parts) is based on the document specifications andrecommended practice for the use of GRP piping offshore published by

the United Kingdom Offshore Operators Association (UKOOA) in 1994

& Shell DEP spec. DEP 31.40.10.19-Gen.

z The objective of ISO 14692 (all parts) is to provide the oil and gas

industry, and the supporting engineering and manufacturing industry,

with mutually agreed specifications and recommended practices for the

design, purchase, manufacturing, qualification testing, handling, storage,

installation, commissioning and operation of GRP piping systems.


47/48

0401ivdk; 22/11/2004; page50

ACP provide

z Technology & Know-how

z Engineering support

z Fluid flow calculations

z

Stress analysisz Material take off (MTO)

z System design check

z Project economic analysis

z Field service

z Pipeline problem solutions


48/48

0401ivdk; 22/11/2004; page51

Thank you for your attention and welcome to thenext generation of GRE pipes

Compipe Brochure

Documents

Transcript of Compipe Brochure