COMPANY REPORT - USCfpsalmon.usc.es/gsi_futuro/Sipro.pdf · 3 February 2002 mAutomation solutions...

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COMPANY REPORT COMPANY REPORT SIPRO SIPRO Ingeniería Ingeniería , S.A. , S.A. February 2002 February 2002 1 1 - ENTERPRISE ORIGIN ENTERPRISE ORIGIN The company was set up by experienced The company was set up by experienced engineers in industrial automation engineers in industrial automation Objective: Offer engineering services specialised in co-ordination, logistics, data management and communications for the industrial environment

Transcript of COMPANY REPORT - USCfpsalmon.usc.es/gsi_futuro/Sipro.pdf · 3 February 2002 mAutomation solutions...

Page 1: COMPANY REPORT - USCfpsalmon.usc.es/gsi_futuro/Sipro.pdf · 3 February 2002 mAutomation solutions consulting mProject co-ordination mElectrical project design, drawing, manufacturing

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COMPANY REPORTCOMPANY REPORT

SIPROSIPRO IngenieríaIngeniería, S.A., S.A.February 2002

February 2002

1 1 -- ENTERPRISE ORIGINENTERPRISE ORIGIN

The company was set up by experienced The company was set up by experienced engineers in industrial automationengineers in industrial automation

Objective: Offer engineering services specialised in co-ordination, logistics, data management and communications for the industrial environment

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February 2002

1 1 –– THE COMPANYTHE COMPANY

ECONOMIC DATA

2 24

240

571

11133

331

691

80250

661

1503

0

200

400

600

800

1000

1200

1400

1600

1999 2000 2001 2002

Gastos depersonalConsumos deexplotaciónVentas

ECONOMIC DATA

2 24

240

571

11133

331

691

80250

661

1503

0

200

400

600

800

1000

1200

1400

1600

1999 2000 2001 2002

Gastos depersonalConsumos deexplotaciónVentas

EMPLOYEES

1

5

15

20

0

5

10

15

20

25

1999 2000 2001 2002

Personal

EMPLOYEES

1

5

15

20

0

5

10

15

20

25

1999 2000 2001 2002

Personal

Note: Year 2002 data is foreseen

€ x 1000

TURNOVER BY SECTOR

9%0%

6%

7%

1%

50%

3%

23%

1%Auxiliar automóvil

Cerámica

Logística

I+D

Maquina Herramienta

Automóvil

Networking

Plastico

Energía

TURNOVER BY SECTOR

9%0%

6%

7%

1%

50%

3%

23%

1%Auxiliar automóvil

Cerámica

Logística

I+D

Maquina Herramienta

Automóvil

Networking

Plastico

Energía

February 2002

2 2 -- PRODUCTS (I)PRODUCTS (I)

2.1 Building and Industrial automation2.1 Building and Industrial automation

2.4 Renewal Energies2.4 Renewal Energies

2.3 Communications2.3 Communications

2.2 Industrial Software2.2 Industrial Software2.2 Industrial Software

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February 2002

m Automation solutions consultingm Project co-ordinationm Electrical project design, drawing, manufacturing and installationm PLC programming and commissioning

2 2 -- PRODUCTS (II)PRODUCTS (II)

2.1 2.1 -- Building and Industrial automationBuilding and Industrial automation

2.4 2.4 -- Renewal EnergiesRenewal Energiesm Solar energy water heating systemsm Electrical energy generation (photovoltaic modules)

2.2 2.2 -- Industrial SoftwareIndustrial Softwarem Facilities monitoring and control systems (SCADA)m Production control systemsm Automatic storage management systemsm Production location and tracking system

2.3 2.3 -- CommunicationsCommunicationsm Industrial networking and fieldbusesm Corporation networkingm Industrial mobile phone applications

February 2002

2.1 - Building and Industrial automation (I)2.1 - Building and Industrial automation (I)m Areas

Transport systems and logistics

Distributed process and energy plants

Automotive

Pottery industry

Train and traffic industry

Intelligent buildings

2 2 -- BUSINESS AREASBUSINESS AREAS

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February 2002

2.1 - Building and Industrial automation (II)2.1 - Building and Industrial automation (II)m Technologies

PLCField buses

CAE Systems

Axis control

Robotics

Identification System

2 2 -- BUSINESS AREASBUSINESS AREAS

February 2002

2.1 - Building and Industrial automation (III)2.1 - Building and Industrial automation (III)m Project co-ordination

The wide experience of our personnel allows SIPRO to offer co-ordination between Final Users and General Contractors for all phases of the project.

2 2 -- BUSINESS AREASBUSINESS AREAS

FINALUSER

FINALUSER

SUPPLIERSUPPLIER

GENERALCONTRACTOR SUPPLIERSUPPLIER

SUPPLIERSUPPLIER

Coordination Coordination

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February 2002

2.1 - Building and Industrial automation (IV)2.1 - Building and Industrial automation (IV)m Maintenance and Operations

ü Industrial maintenance teams, for control and process systems

ü Preventive, predictive and corrective maintenance

ü 24h/24h teams, hot line service, urgent actions,...

ü Technical assistance

ü Permanent teaching

2 2 -- BUSINESS AREASBUSINESS AREAS

February 2002

2 2 -- BUSINESS AREASBUSINESS AREAS

2.2 2.2 -- Industrial Software (I)Industrial Software (I)m Facilities monitoring and control systems (SCADA)

Integration of the most Integration of the most important SCADA productsimportant SCADA products

Standard PlatformsStandard Platforms

Turn key projectsTurn key projects

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February 2002

2.2 2.2 -- Industrial Software (II)Industrial Software (II)m Production control systems

Integration of devices and standard software

Platforms:Systems:Software (Wonderware,GEFanuc, Rockwell)Standards (SQL Server, OPC, TCP/IP, COM, DCOM )Languajes:

Connection to the plant systems

Connection to ERP systems

Level 1

Level 2

Level 3

Indu

stria

l stru

ctur

e CI

M

PLC’s, operators terminals, bar code readers. . .

Manufacturing Execution System

2 2 -- BUSINESS AREASBUSINESS AREAS

February 2002

2.2 2.2 -- Industrial Software (III)Industrial Software (III)m Automatic warehouses control system

Manufacturing execution system

Warehouse control system

Transport and picking system

¶ Connection to the manufacturing computer· Visualisation based on SCADA system¸ SQL or ORACLE database system¹Visual C++ and Visual Basic languagesº OPC communication to the plant systems» Cluster servers as an option

Ethernet corporativa

Ethernet deplanta

Bus de campo

2 2 -- BUSINESS AREASBUSINESS AREAS

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February 2002

2.3 – Communications (I)2.3 – Communications (I)

F.O. Ring loop

100BaseFX

Switch100BaseTX

Server

Operator control desk 1

Operator control desk n

m Traffic control network

100BaseTX

2 2 -- BUSINESS AREASBUSINESS AREAS

February 2002

2.3 - Communications (II)2.3 - Communications (II)m Corporative network

3Com OfficeConnectISDN LAN Modem

3C891AServidor de

FicherosServidor de

correo e Internet

HUB Level 1 HUB Level 2 HUB Level n

Switch (Backbone)

RDSI LAN módem

1. . . 15 1. . . 15 1. . . 15

Users Users Users

3Com OfficeConnectDual Speed Switch 8

3C16734A3Com Internet Server

3C19504

PC 2000Servidor

3Com OfficeConnectDual Speed HUB 16

3C16751

3Com OfficeConnectDual Speed HUB 16

3C16751

UPSAPC SU1000INET

100Mhz10 / 100Mhz

2 2 -- BUSINESS AREASBUSINESS AREAS

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February 2002

Complete Complete Solution Solution turn

key projects

Engineering and Engineering and coco--ordinationordination

Manufacturing, Manufacturing, installation installation and assemblyand assembly

Commissioning, Commissioning, stand by and stand by and maintenancemaintenance

3 3 -- A SERVICE COMPANY (I)A SERVICE COMPANY (I)

February 2002

EngineeringEngineeringAll the engineering works are develop with SIPRO’sown resources

Manufacturing, installation Manufacturing, installation and assemblyand assembly

SIPRO have a a very close co-operating companies to manufacture electrical cabinets, field installation and on site components assembly.

Of course all this subcontracted works are transparent for the customer who only seesSIPRO’s co-ordination

Commissioning, standby Commissioning, standby and maintenanceand maintenance

The experience of its engineers is the most important advantage of SIPRO and in this phase of the project it is even more relevant

3 3 -- A SERVICE COMPANY (II)A SERVICE COMPANY (II)

COCO--ORDINATIONORDINATION

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February 2002

Commissioning15.000 Hours/yearCommissioning

15.000 Hours/year

Manufacturing14.000 Hours/Year

Installation20.000 Hours/Year

Manufacturing14.000 Hours/Year

Installation20.000 Hours/Year

Electrical Design10.000 Hours/YearElectrical Design10.000 Hours/Year

PROJECT PROJECT MANAGEMENT

MANAGEMENT6.000 Hours/Year

6.000 Hours/Year

4.4.-- RESOURCESRESOURCES

EngineeringEngineeringManufacturing, installation Manufacturing, installation

and assemblyand assembly

Commissioning, standby Commissioning, standby and maintenanceand maintenance

February 2002

4 4 -- PROJECT PHASES (I)PROJECT PHASES (I)

Analysis and ConsultingAnalysis and ConsultingRevisions and Co-ordination

• Documents•Technical •Specification

Hardware engineeringHardware engineering Software engineeringSoftware engineering

• Electrical Project• Control configurations

• Functional analysis• Software analysis

ManufacturingManufacturing ProgrammingProgramming

• PC’s and PLC’s programs • Check list

• Electrical cells• Boxes• Check list

FIELD WORKS (II)FIELD WORKS (II)

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February 2002

4 4 -- PROJECT PHASES (II)PROJECT PHASES (II)

InstallationInstallation

CommissioningCommissioning

• Electrical project• Check list• Acceptance protocol• Definitive documentation

MANUFACTURING PROGRAMMING

• Installation• Check list

StandbyStandby

• Installation delivery• Definitive acceptance

GuarantyGuaranty

MaintenanceMaintenance

Revisions and Co-ordination

• Documents

February 2002

5 5 -- PROJECT REFERENCES (I)PROJECT REFERENCES (I)

Dust truck load and download automationDust truck load and download automation for for CESPACESPA? Electrical cabinet? PLC Siemens S5 95, S7 200, Schneider Nano? Installation on board

Tool machine automation for Tool machine automation for Ferrofet Ferrofet Catalana Catalana a a prefabricated civil works companyprefabricated civil works company

? Automation project for machine renewal? Delivery a new control cabinet? PLC Omron C200H? 3 axis control system? Communications with the production computer using an Ethernet TCP/IP network? Production control by receipts

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February 2002

Various tool machine automation for BOSCH,Various tool machine automation for BOSCH,TecnimecTecnimec and STPand STP

? Project co-ordination (washer assembly, gear assembly line, brake assembly, platform transport system,...)? Design and assembly electrical cells? PLC Omron C200H, Schneider, Allen Bradley, Siemens S7? Electrical Installation? Monitoring by SCADA software and Omron NT terminals

Automation of a business building inAutomation of a business building in MolletMollet deldel VallésVallés? Automation project? Electrical cabinet manufacturing? PLC Omron C200H? Electrical installation? Control by one SCADA (Omron Mimic) workstation

CoCo--ordination of the SEAT AROSA front car ordination of the SEAT AROSA front car assembly line for VALEOassembly line for VALEO ThermiqueThermique

? Develop technical specifications? Request for quotation documents? Evaluation of the offers, negotiation and proposal for the winner? Control and co-ordination for the project development, installation and commissioning? Representation of our customer in front of the final user

5 5 -- PROJECT REFERENCES (II)PROJECT REFERENCES (II)

February 2002

Automation for a brick production line inAutomation for a brick production line in CastellónCastellón? Electrical project co-ordination? Transport, oven process and dry system control software developing? PLC Omron C200H, CQM1H, CS1

CoCo--ordination of a transport system project inordination of a transport system project in Opel Opel EspañaEspaña for AAT & SPSfor AAT & SPS TechnikTechnik GMBHGMBH

? Analysis of the situation and taking decisions with the final user co-operation? Control and co-ordination for the project development, installation and commissioning? Representation of our customer in front of the final user? Support for the software developing and commissioning? Stand by? Training for the end user

Industrial automation training for theIndustrial automation training for the GeneralitatGeneralitat dedeCatalunyaCatalunya

• Industrial process control, initiators, communications, control theory, automation, PLC’s, devices and materials.

5 5 -- PROJECT REFERENCES (III)PROJECT REFERENCES (III)

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February 2002

Communication software for the Schneider premium Communication software for the Schneider premium under MMS Ethernet network (under MMS Ethernet network (Opel EspañaOpel España))

? Schneider Premium Software development using MMS communication standard? Ethernet MMS network? Schneider Premium connection to the FMCS user manual

Parcel service information system forParcel service information system for Transerra Transerra GrupoGrupo Santos (a logistic company)Santos (a logistic company)

? Bar code readers? Parcel weight? Parcel volume ? Connection to the corporate ORACLE database? Destination distribution depending on the information

Transport system change station from skid to process Transport system change station from skid to process hanger.hanger. Opel EspañaOpel España

? Axis control system for the hanger arms positioning? Moby-I read write station? Schneider 7 series PLC

5 5 -- PROJECT REFERENCES (IV)PROJECT REFERENCES (IV)

February 2002

Corporative network GRUPO JALE (Puerto de SantaCorporative network GRUPO JALE (Puerto de SantaMaríaMaría,, CádizCádiz))

q Design network architecture using 3Com devices hubs, switch y routerq Manufacturing and installation network distributors and patch pannelsq Windows 2000 File server supply and configurationq Windows 2000, Mdeamon and Wingate Server supply and configurationq User workstation configuration and updateq 150 Fast Ethernet network points

6 6 -- PROJECT REFERENCES (V)PROJECT REFERENCES (V)

Manufacturing and office network and automatic Manufacturing and office network and automatic vehicle identification maintenance invehicle identification maintenance in Opel EspañaOpel España for for EDSEDS

q Preventive and corrective maintenanceq 24h 7 days / week and 365 days / yearq Spare parts managementq Maintenance of a high performance productive system

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February 2002

Monitoring system for the pumps and triggers plants Monitoring system for the pumps and triggers plants in CALMAR Saintin CALMAR Saint GobainGobain Barcelona.Barcelona.

q Design, supply, installation and commissioning of a 60 PLC’s network using Profibus and Ethernet.q Machine PLC program adaptation to communicate with the SCADAq GE Fanuc CimplicitySCADA

6 6 -- PROJECT REFERENCES (VI)PROJECT REFERENCES (VI)

San Antonio Dam doors control for theSan Antonio Dam doors control for the TalarnTalarn power power station. station.

q Electrical project design and co-ordination.q Control system supply.q Installation and commissioning.

February 2002

HVAC control system for the sealing building in OPELHVAC control system for the sealing building in OPELEspañaEspaña..

q Control and regulation system based in Schneider Premium.q Design, manufacturing, supply, installation and commissioning.q Adaptation of the HVAC SCADA system.

6 6 -- PROJECT REFERENCES (VII)PROJECT REFERENCES (VII)

New Control cabinet for theNew Control cabinet for the cataforesiscataforesis (KTL) paint (KTL) paint treatment in OPELtreatment in OPEL EspañaEspaña. .

q Co-ordination.q Design, manufacturing, supply, installation and commissioning.q Schneider 7 series PLC.

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February 2002

XX--83 83 AssemblyAssembly lineline control control systemsystem forfor NISSAN NISSAN España.España.

q Co-ordination.q Design, manufacturing, supply, installation and commissioning.q Allen Bradley PLC-5.

6 6 -- PROJECT REFERENCESPROJECT REFERENCES (VIII)(VIII)

February 2002

SIPRO INGENIERÍA, S.A.Pamplona, 92 1º 5ª

08018 BarcelonaTel.: 93 356 80 25Fax: 93 309 05 97

e-mail: [email protected]

7 7 –– AT YOUR SERVICEAT YOUR SERVICE

CENTRO EMPRESARIAL PARQUE ROMA (Of. D47-48)Vicente Berdusán, Bl. D-1, Bajos

50010 ZaragozaTel.: 976 46 03 25 (directo)

976 46 02 46 (centralita)Fax: 976 46 03 25

e-mail: [email protected]

Office branch Zaragoza:

Head office: