COMPANY REPORT - USCfpsalmon.usc.es/gsi_futuro/Sipro.pdf · 3 February 2002 mAutomation solutions...
Transcript of COMPANY REPORT - USCfpsalmon.usc.es/gsi_futuro/Sipro.pdf · 3 February 2002 mAutomation solutions...
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COMPANY REPORTCOMPANY REPORT
SIPROSIPRO IngenieríaIngeniería, S.A., S.A.February 2002
February 2002
1 1 -- ENTERPRISE ORIGINENTERPRISE ORIGIN
The company was set up by experienced The company was set up by experienced engineers in industrial automationengineers in industrial automation
Objective: Offer engineering services specialised in co-ordination, logistics, data management and communications for the industrial environment
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February 2002
1 1 –– THE COMPANYTHE COMPANY
ECONOMIC DATA
2 24
240
571
11133
331
691
80250
661
1503
0
200
400
600
800
1000
1200
1400
1600
1999 2000 2001 2002
Gastos depersonalConsumos deexplotaciónVentas
ECONOMIC DATA
2 24
240
571
11133
331
691
80250
661
1503
0
200
400
600
800
1000
1200
1400
1600
1999 2000 2001 2002
Gastos depersonalConsumos deexplotaciónVentas
EMPLOYEES
1
5
15
20
0
5
10
15
20
25
1999 2000 2001 2002
Personal
EMPLOYEES
1
5
15
20
0
5
10
15
20
25
1999 2000 2001 2002
Personal
Note: Year 2002 data is foreseen
€ x 1000
TURNOVER BY SECTOR
9%0%
6%
7%
1%
50%
3%
23%
1%Auxiliar automóvil
Cerámica
Logística
I+D
Maquina Herramienta
Automóvil
Networking
Plastico
Energía
TURNOVER BY SECTOR
9%0%
6%
7%
1%
50%
3%
23%
1%Auxiliar automóvil
Cerámica
Logística
I+D
Maquina Herramienta
Automóvil
Networking
Plastico
Energía
February 2002
2 2 -- PRODUCTS (I)PRODUCTS (I)
2.1 Building and Industrial automation2.1 Building and Industrial automation
2.4 Renewal Energies2.4 Renewal Energies
2.3 Communications2.3 Communications
2.2 Industrial Software2.2 Industrial Software2.2 Industrial Software
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February 2002
m Automation solutions consultingm Project co-ordinationm Electrical project design, drawing, manufacturing and installationm PLC programming and commissioning
2 2 -- PRODUCTS (II)PRODUCTS (II)
2.1 2.1 -- Building and Industrial automationBuilding and Industrial automation
2.4 2.4 -- Renewal EnergiesRenewal Energiesm Solar energy water heating systemsm Electrical energy generation (photovoltaic modules)
2.2 2.2 -- Industrial SoftwareIndustrial Softwarem Facilities monitoring and control systems (SCADA)m Production control systemsm Automatic storage management systemsm Production location and tracking system
2.3 2.3 -- CommunicationsCommunicationsm Industrial networking and fieldbusesm Corporation networkingm Industrial mobile phone applications
February 2002
2.1 - Building and Industrial automation (I)2.1 - Building and Industrial automation (I)m Areas
Transport systems and logistics
Distributed process and energy plants
Automotive
Pottery industry
Train and traffic industry
Intelligent buildings
2 2 -- BUSINESS AREASBUSINESS AREAS
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February 2002
2.1 - Building and Industrial automation (II)2.1 - Building and Industrial automation (II)m Technologies
PLCField buses
CAE Systems
Axis control
Robotics
Identification System
2 2 -- BUSINESS AREASBUSINESS AREAS
February 2002
2.1 - Building and Industrial automation (III)2.1 - Building and Industrial automation (III)m Project co-ordination
The wide experience of our personnel allows SIPRO to offer co-ordination between Final Users and General Contractors for all phases of the project.
2 2 -- BUSINESS AREASBUSINESS AREAS
FINALUSER
FINALUSER
SUPPLIERSUPPLIER
GENERALCONTRACTOR SUPPLIERSUPPLIER
SUPPLIERSUPPLIER
Coordination Coordination
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February 2002
2.1 - Building and Industrial automation (IV)2.1 - Building and Industrial automation (IV)m Maintenance and Operations
ü Industrial maintenance teams, for control and process systems
ü Preventive, predictive and corrective maintenance
ü 24h/24h teams, hot line service, urgent actions,...
ü Technical assistance
ü Permanent teaching
2 2 -- BUSINESS AREASBUSINESS AREAS
February 2002
2 2 -- BUSINESS AREASBUSINESS AREAS
2.2 2.2 -- Industrial Software (I)Industrial Software (I)m Facilities monitoring and control systems (SCADA)
Integration of the most Integration of the most important SCADA productsimportant SCADA products
Standard PlatformsStandard Platforms
Turn key projectsTurn key projects
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February 2002
2.2 2.2 -- Industrial Software (II)Industrial Software (II)m Production control systems
Integration of devices and standard software
Platforms:Systems:Software (Wonderware,GEFanuc, Rockwell)Standards (SQL Server, OPC, TCP/IP, COM, DCOM )Languajes:
Connection to the plant systems
Connection to ERP systems
Level 1
Level 2
Level 3
Indu
stria
l stru
ctur
e CI
M
PLC’s, operators terminals, bar code readers. . .
Manufacturing Execution System
2 2 -- BUSINESS AREASBUSINESS AREAS
February 2002
2.2 2.2 -- Industrial Software (III)Industrial Software (III)m Automatic warehouses control system
Manufacturing execution system
Warehouse control system
Transport and picking system
¶ Connection to the manufacturing computer· Visualisation based on SCADA system¸ SQL or ORACLE database system¹Visual C++ and Visual Basic languagesº OPC communication to the plant systems» Cluster servers as an option
Ethernet corporativa
Ethernet deplanta
Bus de campo
2 2 -- BUSINESS AREASBUSINESS AREAS
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February 2002
2.3 – Communications (I)2.3 – Communications (I)
F.O. Ring loop
100BaseFX
Switch100BaseTX
Server
Operator control desk 1
Operator control desk n
m Traffic control network
100BaseTX
2 2 -- BUSINESS AREASBUSINESS AREAS
February 2002
2.3 - Communications (II)2.3 - Communications (II)m Corporative network
3Com OfficeConnectISDN LAN Modem
3C891AServidor de
FicherosServidor de
correo e Internet
HUB Level 1 HUB Level 2 HUB Level n
Switch (Backbone)
RDSI LAN módem
1. . . 15 1. . . 15 1. . . 15
Users Users Users
3Com OfficeConnectDual Speed Switch 8
3C16734A3Com Internet Server
3C19504
PC 2000Servidor
3Com OfficeConnectDual Speed HUB 16
3C16751
3Com OfficeConnectDual Speed HUB 16
3C16751
UPSAPC SU1000INET
100Mhz10 / 100Mhz
2 2 -- BUSINESS AREASBUSINESS AREAS
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Complete Complete Solution Solution turn
key projects
Engineering and Engineering and coco--ordinationordination
Manufacturing, Manufacturing, installation installation and assemblyand assembly
Commissioning, Commissioning, stand by and stand by and maintenancemaintenance
3 3 -- A SERVICE COMPANY (I)A SERVICE COMPANY (I)
February 2002
EngineeringEngineeringAll the engineering works are develop with SIPRO’sown resources
Manufacturing, installation Manufacturing, installation and assemblyand assembly
SIPRO have a a very close co-operating companies to manufacture electrical cabinets, field installation and on site components assembly.
Of course all this subcontracted works are transparent for the customer who only seesSIPRO’s co-ordination
Commissioning, standby Commissioning, standby and maintenanceand maintenance
The experience of its engineers is the most important advantage of SIPRO and in this phase of the project it is even more relevant
3 3 -- A SERVICE COMPANY (II)A SERVICE COMPANY (II)
COCO--ORDINATIONORDINATION
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Commissioning15.000 Hours/yearCommissioning
15.000 Hours/year
Manufacturing14.000 Hours/Year
Installation20.000 Hours/Year
Manufacturing14.000 Hours/Year
Installation20.000 Hours/Year
Electrical Design10.000 Hours/YearElectrical Design10.000 Hours/Year
PROJECT PROJECT MANAGEMENT
MANAGEMENT6.000 Hours/Year
6.000 Hours/Year
4.4.-- RESOURCESRESOURCES
EngineeringEngineeringManufacturing, installation Manufacturing, installation
and assemblyand assembly
Commissioning, standby Commissioning, standby and maintenanceand maintenance
February 2002
4 4 -- PROJECT PHASES (I)PROJECT PHASES (I)
Analysis and ConsultingAnalysis and ConsultingRevisions and Co-ordination
• Documents•Technical •Specification
Hardware engineeringHardware engineering Software engineeringSoftware engineering
• Electrical Project• Control configurations
• Functional analysis• Software analysis
ManufacturingManufacturing ProgrammingProgramming
• PC’s and PLC’s programs • Check list
• Electrical cells• Boxes• Check list
FIELD WORKS (II)FIELD WORKS (II)
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4 4 -- PROJECT PHASES (II)PROJECT PHASES (II)
InstallationInstallation
CommissioningCommissioning
• Electrical project• Check list• Acceptance protocol• Definitive documentation
MANUFACTURING PROGRAMMING
• Installation• Check list
StandbyStandby
• Installation delivery• Definitive acceptance
GuarantyGuaranty
MaintenanceMaintenance
Revisions and Co-ordination
• Documents
February 2002
5 5 -- PROJECT REFERENCES (I)PROJECT REFERENCES (I)
Dust truck load and download automationDust truck load and download automation for for CESPACESPA? Electrical cabinet? PLC Siemens S5 95, S7 200, Schneider Nano? Installation on board
Tool machine automation for Tool machine automation for Ferrofet Ferrofet Catalana Catalana a a prefabricated civil works companyprefabricated civil works company
? Automation project for machine renewal? Delivery a new control cabinet? PLC Omron C200H? 3 axis control system? Communications with the production computer using an Ethernet TCP/IP network? Production control by receipts
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February 2002
Various tool machine automation for BOSCH,Various tool machine automation for BOSCH,TecnimecTecnimec and STPand STP
? Project co-ordination (washer assembly, gear assembly line, brake assembly, platform transport system,...)? Design and assembly electrical cells? PLC Omron C200H, Schneider, Allen Bradley, Siemens S7? Electrical Installation? Monitoring by SCADA software and Omron NT terminals
Automation of a business building inAutomation of a business building in MolletMollet deldel VallésVallés? Automation project? Electrical cabinet manufacturing? PLC Omron C200H? Electrical installation? Control by one SCADA (Omron Mimic) workstation
CoCo--ordination of the SEAT AROSA front car ordination of the SEAT AROSA front car assembly line for VALEOassembly line for VALEO ThermiqueThermique
? Develop technical specifications? Request for quotation documents? Evaluation of the offers, negotiation and proposal for the winner? Control and co-ordination for the project development, installation and commissioning? Representation of our customer in front of the final user
5 5 -- PROJECT REFERENCES (II)PROJECT REFERENCES (II)
February 2002
Automation for a brick production line inAutomation for a brick production line in CastellónCastellón? Electrical project co-ordination? Transport, oven process and dry system control software developing? PLC Omron C200H, CQM1H, CS1
CoCo--ordination of a transport system project inordination of a transport system project in Opel Opel EspañaEspaña for AAT & SPSfor AAT & SPS TechnikTechnik GMBHGMBH
? Analysis of the situation and taking decisions with the final user co-operation? Control and co-ordination for the project development, installation and commissioning? Representation of our customer in front of the final user? Support for the software developing and commissioning? Stand by? Training for the end user
Industrial automation training for theIndustrial automation training for the GeneralitatGeneralitat dedeCatalunyaCatalunya
• Industrial process control, initiators, communications, control theory, automation, PLC’s, devices and materials.
5 5 -- PROJECT REFERENCES (III)PROJECT REFERENCES (III)
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Communication software for the Schneider premium Communication software for the Schneider premium under MMS Ethernet network (under MMS Ethernet network (Opel EspañaOpel España))
? Schneider Premium Software development using MMS communication standard? Ethernet MMS network? Schneider Premium connection to the FMCS user manual
Parcel service information system forParcel service information system for Transerra Transerra GrupoGrupo Santos (a logistic company)Santos (a logistic company)
? Bar code readers? Parcel weight? Parcel volume ? Connection to the corporate ORACLE database? Destination distribution depending on the information
Transport system change station from skid to process Transport system change station from skid to process hanger.hanger. Opel EspañaOpel España
? Axis control system for the hanger arms positioning? Moby-I read write station? Schneider 7 series PLC
5 5 -- PROJECT REFERENCES (IV)PROJECT REFERENCES (IV)
February 2002
Corporative network GRUPO JALE (Puerto de SantaCorporative network GRUPO JALE (Puerto de SantaMaríaMaría,, CádizCádiz))
q Design network architecture using 3Com devices hubs, switch y routerq Manufacturing and installation network distributors and patch pannelsq Windows 2000 File server supply and configurationq Windows 2000, Mdeamon and Wingate Server supply and configurationq User workstation configuration and updateq 150 Fast Ethernet network points
6 6 -- PROJECT REFERENCES (V)PROJECT REFERENCES (V)
Manufacturing and office network and automatic Manufacturing and office network and automatic vehicle identification maintenance invehicle identification maintenance in Opel EspañaOpel España for for EDSEDS
q Preventive and corrective maintenanceq 24h 7 days / week and 365 days / yearq Spare parts managementq Maintenance of a high performance productive system
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February 2002
Monitoring system for the pumps and triggers plants Monitoring system for the pumps and triggers plants in CALMAR Saintin CALMAR Saint GobainGobain Barcelona.Barcelona.
q Design, supply, installation and commissioning of a 60 PLC’s network using Profibus and Ethernet.q Machine PLC program adaptation to communicate with the SCADAq GE Fanuc CimplicitySCADA
6 6 -- PROJECT REFERENCES (VI)PROJECT REFERENCES (VI)
San Antonio Dam doors control for theSan Antonio Dam doors control for the TalarnTalarn power power station. station.
q Electrical project design and co-ordination.q Control system supply.q Installation and commissioning.
February 2002
HVAC control system for the sealing building in OPELHVAC control system for the sealing building in OPELEspañaEspaña..
q Control and regulation system based in Schneider Premium.q Design, manufacturing, supply, installation and commissioning.q Adaptation of the HVAC SCADA system.
6 6 -- PROJECT REFERENCES (VII)PROJECT REFERENCES (VII)
New Control cabinet for theNew Control cabinet for the cataforesiscataforesis (KTL) paint (KTL) paint treatment in OPELtreatment in OPEL EspañaEspaña. .
q Co-ordination.q Design, manufacturing, supply, installation and commissioning.q Schneider 7 series PLC.
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February 2002
XX--83 83 AssemblyAssembly lineline control control systemsystem forfor NISSAN NISSAN España.España.
q Co-ordination.q Design, manufacturing, supply, installation and commissioning.q Allen Bradley PLC-5.
6 6 -- PROJECT REFERENCESPROJECT REFERENCES (VIII)(VIII)
February 2002
SIPRO INGENIERÍA, S.A.Pamplona, 92 1º 5ª
08018 BarcelonaTel.: 93 356 80 25Fax: 93 309 05 97
e-mail: [email protected]
7 7 –– AT YOUR SERVICEAT YOUR SERVICE
CENTRO EMPRESARIAL PARQUE ROMA (Of. D47-48)Vicente Berdusán, Bl. D-1, Bajos
50010 ZaragozaTel.: 976 46 03 25 (directo)
976 46 02 46 (centralita)Fax: 976 46 03 25
e-mail: [email protected]
Office branch Zaragoza:
Head office: