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COMPANY PROFILE P a g e | 1
COMPANY PROFILE
Converge Engineering Pvt. Ltd., (CEPL) an ISO 9001:2015 certified organization. We provide services in engineering consultancy, software sales & training. CEPL has expertise for carrying out Concept studies, Front End Engineering Design, Detailed Design Engineering and Residual Engineering. We take pride in our Trouble-Shooting and Plant Optimization capabilities. We provide post-design assistance as well.
Our team at CEPL is driven by the passion to give the best services in the engineering field and for this sole purpose, we have committed and competent team of engineers with proven excellence in their fields. We have expertise in Process, Piping, Mechanical, Civil/Structural, Electrical, Instrumentation engineering and Loss Prevention jobs.
We deal with small to large scale projects with equal importance. We deliver design & engineering solutions that are technically correct, safe, feasible, economical & incorporating latest technology and international standards and thus, providing the best value for money. CEPL serves its clients in line with company values. We believe in long term relationships with our clients.
We also provide corporate training on process steady state and dynamic simulation and optimization using Aspen HYSYS V11. CEPL is the sole-distributor of hydraulic simulation software, FluidFlow in India and Middle East. We look forward to work with your esteemed organization as solution provider to enhance your profitability. Thanks and regards.
Ajay S. Satpute M.Tech. (Chemical), I.I.T. Madras
Managing Director
Converge Engineering Pvt. Ltd.
Office No. 608, The Great Eastern Galleria, Sector 4,
Nerul West, Navi Mumbai 400706, India
+91 9867328748
www.converge.net.in
http://bit.ly/2CV8L8Q (Google Review)
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OUR VISION
We aim to be the FIRST Indian design engineering consultant that has global brand value.
OUR VALUES
Employees : We keep our employees happy.
Customers : We make sure that our customers get value for their money.
CSR : We do our bit towards betterment of society.
Ethics : We never compromise on our ethical values.
Profit : We earn enough profit to keep first four values afloat.
WE ARE REGISTERED VENDORS WITH:
OUR ESTEEMED END CLIENTS & CLIENTS
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CLIENTS’ FEEDBACK
CEPL is the only engineering consultant
with 5 star Google rating!!!
Client Feedback
Shell India Markets Pvt.
Ltd., India
“Shell takes this opportunity to acknowledge the
support provided by CEPL to complete the project
within time.”
Monaco Engineering
Solutions, Dubai, UAE
The promptness of CEPL’s services as well as
delivery is indeed praise-worthy.”
Qatar Design Consortium,
Qatar
“QDC strongly recommends the engineering
support provided by CEPL, which is of great quality
at par with International Industry Standards.”
Narmada Bio-chem Ltd.,
Ahmedabad, India
“NBCL looks forward to association with CEPL in
future as well and wishes them all the best for
their future endeavors.”
Assam Petroleum Ltd.,
Mumbai, India
“APL takes this opportunity to acknowledge the
engineering support and technical inputs provided
by CEPL during project duration.”
Allied Energy &
Hydrocarbon Solutions,
New Delhi, India
“AEHS confirms that CEPL has successfully
completed the project titled Detailed design
services for early production facility.”
Repeat orders:
Client No. of projects
Qatar Design Consortium, Qatar 11
Monaco Engineering Solutions Limited, UAE 4
Petroserv Ltd., Qatar 4
Tata Consulting Engineers Ltd., India 4
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SUMMARY OF PROJECTS
Projects executed globally:
Types of projects executed:
Man-hours consumed:
020000400006000080000
2017-20182018-2019
2019-2020(Projected)
2020-2021(Projected)
6000 13200 33000
70400
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LIST OF MAJOR PROJECTS
Project title FEED and Detail Engineering of New Plasticizer Plant at Silvassa
Description • Batch plant was converted to a continuous plant with 4 CSTRs in series
reactors.
• Batch data was used to benchmark Aspen HYSYS simulation model.
• Equipment sizing (including reactors, pumps, heat exchanger etc.)
was carried out.
• 3D model was prepared in CADWorx.
• Stress analysis was carried out in Caesar II.
• Plant erection was completed by client.
• Plant start-up was done by client under CEPL’s supervision.
Type Detail Engineering
Disciplines PR, PI, ME, IN
Client KLJ Plasticizers Ltd., India
Man-hours 5000
Project title Concept study and Basic engineering of polymerization plant in Jhagadia
Description • The problem statement was to increase the plant capacity 3 times.
• Four different options were studied.
• PFD, H&MB, P&ID, Equipment layout for each option were prepared.
• Best option was recommended.
Type Concept study
Disciplines PR, PI, ME
Client Sika India Pvt. Ltd., India
Man-hours 3000
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Project title Detail Design services for Early Production Facility in Sudan
Description • End client is one of the biggest O&G producers in Sudan.
• Early Production Facility was designed for 15000 BOPD.
• CEPL designed 3 phase separator, heat exchanger, pump, control
valves, PSVs, Flare system etc. in Aspen HYSYS.
• Mechanical datasheets were prepared.
• Equipment layout was prepared.
Type Detail Engg.
Disciplines PR, PI, ME, EL, IN, CI
Client Allied Energy & Hydrocarbons, India
Man-hours 6000
Project title EPC for provision of 3 phase separators system with heating & pumping
arrangement.
Description • Separation system was designed for crude oil with 7000 bpd oil, 3000
bpd water and 24000 SCMD gas.
• It involved sizing of heat exchanger, 3 phase separator, pump, control
valve, PSV, BDV, line sizing etc.
• The entire system was simulated in Aspen HYSYS. PFD, P&IDs, OCP,
Line list were also prepared.
• Equipment datasheets, layouts etc. were prepared. TBE was carried
out.
• SLD, Hook-up drawings, Foundation drawings etc. were prepared.
Type Detail Engg.
Disciplines PR, PI, ME, EL, IN, CI
Client Cairn India Ltd., Suvali, Gujarat, India
Man-hours 4500
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Project title Detail Design for Fire water network civil works
Description • CEPL scope was a part of project “WOQOD bitumen terminal
expansion Mesaieed industrial city”.
• Design of Anchor & Thrust blocks foundations for U/G GRE Fire water
network lines was carried out.
Type Detail Engg.
Disciplines CI
Client Petroserv Ltd, Qatar
Man-hours 250
Project title Stress Analysis for EPC of replacement of 08ESDV100 and associated
hydraulic package at Qatar Gas.
Description • An old 7 T ESDV was to be replaced with a new 9 T ESDV.
• Stress for the existing system with additional load was studied in
Caesar II.
• Piping support requirement was studied and recommended to the
client.
Type Detail Engg.
Disciplines PI
Client Petrocon ECC, Qatar
Man-hours 450
Project title Preparation of As-built P&IDs
Description • CEPL carried out Line Walk and prepared As-Built P&IDs in AutoCAD
for SI Group chemical plant in Navi Mumbai.
Type Detail Engg.
Disciplines PR
Client SI Group, India
Man-hours 5000
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Project
title
Fire Water Network Pipenet – Transient study
Description • FW network for an off-shore platform in UAE was modelled in Pipenet
– Transient.
• Several surge scenarios were studied including pump trip and deluge
valve closure.
• Surge alleviating recommendations were provided to client.
Type Detail Engg.
Disciplines PR
Client Monaco Engineering Services, UAE
Man-hours 600
Project title FEED for 0.5 million TPA PROM manufacturing facility at Dahej, Gujarat
Description • NBCL is the present manufacturer of PROM (Phosphate Rich Organic
Manure) with 300 TPD capacity.
• A new plant was designed with 5 times the present capacity.
• Process design of granulator, rotary heater, rotary cooler, rotary
screen etc. were carried out.
• Process PFD, P&ID, OCP were prepared.
• Equipment datasheets were prepared and vendor quotations were
received after RFQ. TBE was carried out.
• Financial analysis was carried out.
Type FEED
Disciplines PR, ME, PI
Client Narmada Bio-Chem Ltd., India
Man-hours 5000
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Project title Dynamic Simulation of Gas Sweetening Plant
Description • 2.5 MMSCMD of sour gas with 30 ppm H2S and 2% CO2 was treated in
Gas Sweetening Plant.
• Methyl diethanolamine (MDEA) was used as solvent.
• Dynamic simulation model was prepared for the entire system
including Amine Absorber and Stripping column.
• Several dynamic scenarios (amine circulation pump tripping, Hot oil
FCV failure, Increase in H2S and CO2 concentration in FEED, Failure of
PCV etc.).
Type FEED
Disciplines PR
Client Monaco Engineering Solutions, UAE
Man-hours 1600
Project title EPC for Additional Three Wells Flow Line Hooks-Up at DOL-2 (Dolphin
Energy). Description • Process study to connect 3 new wells to the existing production
facilities was studied.
• Aspen HYSYS Dynamic simulation was carried out.
• Hydrate formation phenomena was studied.
• PFD, P&IDs and C&E were prepared. P&IDs were later prepared in
SPPID.
• OCP and Line list was also prepared.
Type Detail Engg.
Disciplines PR
Client Qatar Design Consortium, Qatar
Man-hours 2500
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Project title Feasibility study to increase the productivity of oil producing wells
Description • Production fluid from various wells are processed at a central
processing terminal, which has 2 separators in series.
• It has been observed that the second stage separator is redundant, as
most separation occurs in first stage separator.
• Aspen HYSYS Dynamics simulation model was prepared to study the
existing system and proposed system.
• The increase in the throughput was one of major output from this
study.
Type Concept study
Disciplines PR
Client Tata Consulting Engineers, India
Man-hours 450
Project title Simulation Study for LPG Splitter, Amine Treatment Unit & Sour water
stripper Unit
Description • Process simulation study for LPG splitter is carried out. Simulation
model includes LPG preheater, C4 cooler and C3 transfer pump along
with a distillation column with reboiler and condenser.
• Aspen HYSYS simulation of Amine Treatment Unit with MDEA solvent
to treat sour gas.
• Process simulation study for Sour Water Stripping unit is carried out.
It includes sour water preheater, treated water cooler, pumps,
degassing tank and sour water stripper.
Type FEED
Disciplines PR
Client VCare Global, India
Man-hours 600
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Project title Engineering Support for Flare Safety studies
Description • Several safety studies were carried out for a fertilizer plant in Saudi
Arabia w.r.to their flaring system upgrade.
• Noise study, Dispersion Analysis Report, Radiation Isopleth Report,
Radiation Contour Mapping Report were submitted along with
recommendations.
Type Concept study
Disciplines HSE
Client Tata Consulting Engineers, India
Man-hours 600
Project title Steady State and Dynamic Simulation for Propylene Pre-cooling, Unloading
and Boil off and Flash Gas Generation
Description • The objective of this project was to design the new shipping line (from
ship to storage tank) for Propylene.
• Also Propylene line pre-cooling study was carried out in Aspen HYSYS
Dynamics to get the minimum time to pre-cool the shipping line.
• Adequacy of existing Boil-Off Compressor was also checked for higher
load due to Propylene vapor generated due to pre-cooling of shipping
line.
Type Detail Engg.
Disciplines PR
Client Tata Consulting Engineers, India
Man-hours 450
Project cost NA
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Project title Engineering Services for Steady State Analysis For Fuel and Water Networks
Description • Several hydraulic analysis (steady state and surge) were carried out for
Qatari client (New Port Project, Qatar government).
• Steady state analysis using Bentley WaterGEMS.
• Surge analysis using Bentley HAMMER.
Type Detail Engg.
Disciplines PR
Client Qatar Design Consortium, Qatar
Man-hours 1500
Project title Supply of VBA Enabled Process Calculation Spreadsheets for in-house use
Description • Sizing of Control valve, PSV, Orifice, Line, Separator, Pump and Tank
venting calculations.
Type Misc.
Disciplines PR
Client Qatar Chemicals Company Ltd. Qatar
and
Galaxy Surfactants Ltd. India Man-hours NA
COMPANY PROFILE P a g e | 13
ENGINEERING SERVICES
PROCESS ENGINEERING
Dynamic simulation and steady state simulation using licensed software such as
AspenONE V11 (HYSYS, EDR, Flare System Analyzer, Aspen Plus etc.), Pipenet, Bentley
WaterGEMS, HAMMER.
Hydraulic Calculations
Plant optimization / trouble-shooting activities
Equipment Sizing
Two / Three phase separator (Horizontal / Vertical)
Flare K.O. Drum (Horizontal / Vertical)
Thermal Rating of shell & tube heat exchanger using EDR
Process Calculation for Instruments
Control Valve Sizing
Orifice sizing
Process Calculation for Safety Systems
PSV and PVRV sizing calculations
Blow down Study
Miscellaneous Calculations
Process design of tank heating coils (Heat gain-loss calculation)
Determination of hydrate formation & estimation of methanol injection rate
Process Simulation/Calculations training for process engineers
Software available:
AspenONE V11 (HYSYS, HYSYS Dynamics, EDR, Flare System Analyzer, Aspen Plus etc.)
Pipenet Transient
Fluid Flow
Smart Plant P&ID
MECHANICAL ENGINEERING
Mechanical equipment design
Storage Tank design as per API 650, API 620, AWWA D-100, UL-142, and UL-58
Pressure vessel design as per ASME Section VIII Division 1
Pump Sizing and Selection
Review of vendor’s fabrication drawings
Preparation of specifications for machinery (pump, compressor, turbine etc.)
Preparation of Specifications & Fabrication details of static equipment (heat exchanger,
storage tank, pressure vessel, drum, filter etc.)
Preparation of Mechanical Data Sheets
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PIPING ENGINEERING
Plot Plan Development of process plant
Preparation of Conceptual/ Study piping Layouts
Preparation of piping general arrangement drawings using AutoCAD.
Preparation of Equipment layouts.
Preparation of Nozzle Orientation of Process Equipment
Preparation/Checking of Construction Isometrics.
Preparation of Alignment sheets.
Preparation of As Built Drawings.
Selection of Pipe supports
Checking of Vendor supplied GA drawings for Approvals
Technical assistance during Construction phase.
Technical Evaluation of various vendor packages and piping items.
Preparation of Piping Material Specification and Data Sheets of piping items
Preparation of design documents such as Design Basis Memorandum
Preparation of Tender Documents and Material Take Off for tendering and cost
estimates.
Expertise in non-metallic piping system.
Stress Analysis of various piping systems.
Pipe modeling in 3D.
Software available:
CAESAR II
CADWorx
CIVIL/STRUCTURAL ENGINEERING
Foundation Design.
Foundation Layout Drawing.
Detail Fabrication Drawings for Pipe Rack, Pipe Supports, Ladders, Platforms.
Structural Analysis using STAAD Pro.
Structural drawings
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ELECTRICAL ENGINEERING
Single Line Diagram
Electrical & Instrument Cable Routing Layout
E & I Cable Sizing and Schedule
Electrical MTO, Specifications, Data sheet
Electrical Power requirement calculations
HV and LV Switchboard design
ETAP Analysis
Earthing, Lighting & Lightning System calculations
INSTRUMENTATION ENGINEERING
Instrument MTO
Instrument Index
I/O list
Instrument Loop Diagram
Lighting, Earthing layout and GA
Instrument Hook Up Drawings & Mounting Details
Instrument Cable and JB Schedule
Overall block diagram
SIL study close out report
Fire and Gas engineering deliverables
SAFETY & RISK MANAGEMENT
HAZID, HAZOP, SIL, ELSOR, RBI, HFE
F & G mapping study
RAM study
Design of water spray, Fire water Hydrant ring main and sprinkler & foam system
Hazardous area classification drawing
Dispersion calculations