Company Profile-bajaj Motors Limited
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Transcript of Company Profile-bajaj Motors Limited
BAJAJ MOTORS LIMITED
Bajaj Motors Limited was incorporated in 1986 and started it’s commercial
production
in 1989. BAJAJ MOTORS have started in machining unit and backward integrated in
Forgings of Auto Components. Company is into manufacturing of auto components
mainly precision engine components for Two Wheelers, Four Wheelers, Tractors and
other Heavy Machine Equipments.
Bajaj Motors head office located on the Delhi-Jaipur Highway on 39-40 milestone,
Bajaj Motors Limited is ISO 9001:2000 certified & recommended for TS-16949,
ISO-14001 certifications from TUV GmBH, Germany. Since its inception in 1986,
BAJAJ MOTORS has its specialization in Machining for Auto components
specifically Precision Engine Components.
A Unit of Bajaj Motors was set up at Uttaranchal (Rudrapur) which make
Casting, Forging, Machining Componets in close tolerance for Tata Motors
Ltd.
"This unit was started the Production by January 2007 "
UNITS :::
Machining Unit
Located on the Delhi-Jaipur Highway on 39-40 milestone, Bajaj Motors Limited is
ISO 9001:2000 certified & recommended for TS-16949, ISO-14001 certifications
from TUV GmBH, Germany. Since its inception in 1986, BAJAJ MOTORS has its
specialization in Machining for Auto components specifically Precision Engine
Components.
Forging Unit
Fully Equipped with all the facilities, forging plant at Gurgaon. The plant was
established in Year 2000 and started its commercial production in the Year 2001. ISO
9001:2000 certified from TUV and in process to obtain TS 16949 and ISO 14001.
Casting Unit
This is an upcoming unit of Bajaj Motors Ltd. at Bhora Kalan, Binola Industries area,
Gurgaon, India spread over an area of 6 acres in the process of backward integration.
Export Orientation is the hallmark of this plant. This unit has started production
since March 2006.
The specialization of Bajaj Motors Casting Plant is Shell Moulding casting and
perhaps this is the largest plant in its category in entire Northern India.
POLICIES :::
Quality Policy ::
BAJAJ MOTORS LTD. is committed to provide Value added products to its
customers by ethical working, enhancing core competency of its team, continual
improvement in the system involving total employees maintaining external &
internal customer concepts.
Environment Policy ::
BAJAJ MOTORS LTD. is committed to minimize the adverse impact of its
operations and improve continually through proactive environmental strategies
VISION :::
To attain World Class Excellency by demonstrating Value Added products to
customers
Gross Turnover (INR Millions)
MANAGEMENT TEAM
Profile of the Members of our Management Team:
Sh. V.P. Bajaj -Chairman & MD
65 years, Mechanical Engineer having more than 46 years of experience in
Automobile Industry
Sh. S.P. Bajaj - Director
67 years, Production Engineer backed by 48 years of experience in
Automobile Industry
Sh. Vikas Bajaj - Jt. MD
Production Engineer (B.E) with all Management Skills (MBA) and 11
Years of experience in Auto Industry
TARGETS :::
MISSION :::
Focus on value based manufacturing
Fostering team work & enhancing the capability of the team
Continual Improvement
Total Elimination of wastes
Pollution Free & Safe Environment
MILESTONES :::
Year Milestones
1986 Start of Bajaj Motors Ltd.
1992 Incorporation of Second Plant of Bajaj Motors Ltd.
1995 Establishment of Third plant of Bajaj Motors Ltd.
1998 Introduction of Flexible Manufacturing Concept.
2000 Establishment of Microtek Forgings as Backward Integration.
2004 Started Export Activities.
2005 Foundation of Casting Plant with capacity of 13 tonnes of Casting per
day laid.
2006 Production of casting started
STRENGTH :::
Minimum Response Time due to good Team Work.
Focus on Customer Delight besides Customer Satisfaction
Our Experience as Supplier to International Auto Giants
Our Specialization in
Precision Engine Components with closest tolerance
Critically machined components.
Turned Components.
Forgings from 40gms to 7 kg
Forging, Machining, Powder Coating & Hard Chrome-Plating at single
Destination.
Latest Hi-tech Core Concepts of Production & Quality practising Six
Sigma,DOL,TPM,TQM,SPC,5S are imbibed in our system
STRUCTURE
Customers
Domestic customers include
Four Wheeler
Two Wheelers
Agricultural Equipments
Other Tier One Suppliers
International customers spread over
USA
Italy & Sweden
Lumens
Sweden
Russia and many other parts of Europe and Asia
Infrastructure
Our Facilities can be broadly divided into three major units ::::
Machining
Forging
Casting
Machining:::
Infrastructure Machining Plant
526 Machines Including:
Vertical Machining Centers 39 Nos.
CNC Turning Centers 42 Nos.
CNC Grinders 12 Nos.
CNC Cam Grinder 02 Nos.
Internal Grinders 04 Nos.
Super finishing Machines 03 Nos.
Broach Machines 10 Nos.
Special Purpose Machines
General Purpose Machines
Forging:::
Hot & Warm Forging :
EQUIPMENT QUANTITY
500ton Press 01 No.
600ton Press 06 Nos. (01-in Transit)
630ton Press 01 No.
750ton Press 02 Nos.
1000ton Press 02 Nos. (01 in Transit)
1300ton Press 01 No.
1600ton Press 01 No ( In Transit)
2500ton Press 01 No ( Under Discussion)
TOTAL PRESS 25 Nos.
All presses equipped with Induction Heaters.
Cold Forging :
EQUIPMENT TYPE MAKE QUANTITY
200ton Hydraulic Press India 01 No.
230ton Knuckle Joint Press Japan 01 No.
400ton (in Transit) Knuckle Joint Press Russia 01 No.
Software Strength :
Software (CAD/CAM)
Unigraphics NX3
CATIA V5
Ideas NX2
Delcam
Solid works
Auto Cad
Software (CAE)
Super Forge V5
Deform F 3
Tool & Die Making :
EQUIPMENT QUANTITY
Vertical Machining
Centers 07 Nos.
EDM 03 No.
Wire Cut 01 No.
Engraving Machine 01 No.
Lathe Machines 02 No.
Milling Machines 02 No.
Surface Grinders 02 No.
Cylindrical Grinder 01 No.
Tool & Cutter Grinder 01 No.
Drill Machine 01 No.
Other Facilities :
Equipment Quantity
Sealed Quench Furnace (Ipsen,
Germany) 04 Nos.
Liquid Nitriding 02 No.
Induction Hardening Machines 06 No.
Tempering Furnaces 04 No.
Normalizing Furnaces 03 No.
Tool Steel Hardening & Tempering
Furnace 03 No.
Powder Coating Plant with Automation 01 No.
Spherodizing Annealing 01 No.
Bonderizing (for Cold Forging) 01 No.
Inspection & Testing Facilities :
Equipment
Spectrometer (Leco, USA)
Image Analyzer
Universal Testing Machine
Ultrasonic Testing Machine
Magnetic Crack Detection
TalyRound Roundness Tester
Perthometer
Cam Profile Tester
Standard Room (for in-house Calibration)
Capacities :
Current Capacity/Month:
1.8 Million Parts (with 11 Press)
Utilization:
1.5 Million Parts
Capacity by March-2006:
2.3 Million Parts (with 14 Press)
Casting ::
This is an upcoming unit of Bajaj Motors Ltd. at SIDICUL Industries area,
Pantnagaron, India spread over an area of 6 acres in the process of backward
integration.
Export Orientation is the hallmark of this plant. This unit has started production
since March 2006.
The specialization of Bajaj Motors Casting Plant is Shell Moulding casting and
perhaps this is the largest plant in its category in entire Northern India.