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  • IProfileBhola Ram Steels Pvt. Ltd, has been established in the year 1988 as a manufacturing unit at Digha,Patna in the State of Bihar. lt is spread on 2,72,200 sq. ft. area with large sheds for manufacturjngand storing of products. Thjs is the only un jt in the Eastern region which is manufacturing.items viz.M S. BARS/ M.S. FLAT/ M.S. ANGTE / C.t. MOULD/ FERRO ALLOYS/ ELeCtnOroneso cnnrrrucs withGALVANISING UNIT in one Campus.

    Managing DirectorAjay Kumar Goyanka, 42, B. Com (Hons.), in his early age managed hisfamily trading business for almost more than 20 years and seeing thegrowth of the lron industry, in the year 1998 set up a Rolling Mill formanufacturing of MS Bars, flat and Angles. To meet the demand ofproducts on time and maintain the quality he established his ownInduction furnace just within one year Le. in the year 1999. Under hisable management and supervision both the units are still producingquality products and giving best results. Seeing the performance of boththe units an another unit of Ferro Alloys were set up in theVear 2004.

    Great enthusiasm, courage and some thing to do extra in this region where there are very fewIndustries, in the year 2008 Mr. Goyanka established an another unit for manufacturing of C.l.Mould. Further, in his extensive travelingto western and southern region for other opportunities inSteel Industry he gathered information that there is a manufacturing this product and none in theState of Bihat as a successful and prosperous entrepreneur he set up an unit for manufacturing ofElectroforged Gratings along with Galvanizing plant in the month of Feb. 2009. Further, thetransmission power project is undercommissioning stage.

    Under his exemplary guidance and management all the units are running successfullv andproducing best quality products.

  • Qu'lityWe are fully committed to the QUALITY and are always QUALITY CONSCIOIJS because -

    We arefullyequipped with modern infrastr!cture and in house testingfacilities.

    Having a efficient, qualified team of professionals headed by the Managing Director who is having avastexperience in mild steel ma n ufactu ring industry

    Ensuretroublefreeservices,

    Ensure regularchecksto getcomplete performancefeed back professionals.

    Ensure optimum performance atvery moderate Prices.

    MEITING: Good quality melts, precise composition control, cleaner, cleaner metal are theperformance feature of the melting process.

    HEAT TREATMENT : Several Heat Treatment cycles are controlled through a series of most moderntemperaturecontrollingequipments.

    E I ectrolo r g e d G r at i n g sBhola Ram steels is allabou,t providing Electro-forgedGrating solutions. The rapid development of mo-dernsociety has shown a steep rise in its demand ofsophisticated Gratingsfor highlyfocused applications. BholaRam Steels is dedicated to identifyinBthese needs and designing methodsto meetthem.The Company is ona quest to provide the technology and infrastructure that would facilitate ideas on wheels to come intoreality. To maintain the quality wE have imported cross bars from Korea and the bearing bars areindigenously man{rfactured in o!rown plant.

    Product DetailsIn elctroforged process cross bars are press-locked into unweakened bearing bars by way of high pressureand electrofusion. The process is completelyautomated resulting in high productivityand better quality.

    Roundortwisted bars are pressed and simultaneously resistance welded into solid bearing bars obtainingperfectly homogeneous weld at every intersection without any airgaps. Thus the grating panels have highstability, maximum strength and optimum load distribution.The scientific endeavor produced outstanding results in terms of quality, speed and resultant economy. Thiseffectively replaced manuallyfabricated gratings. The 1/4" squaretwisted cross bars or bars as percustomerrequirementare welded orelectroforged tothe redangularshaped bearing bars bya processthat combinesintense hydraulic pressure with a powerfu I electric current.This results in a strong, durablegrating suitablefor a wide range ofapplication.

    AdvontagesAs done in conventional Method bearing bars are not punched to accommodate cross bars. Fulldepth ofbearing bars is effectively utilized thus making electroforged gratings stronger than conventional gratingsmadefrom same steel section.Electrofusion eliminates weld defects such as porosity, undercut, blowholes etc. observed in manualwelding. N o s lag is form ed thereby giving better a esth etic va lue to the grating.

    Automated process with elimination of punching and clearing gives high productivity. Delivery time isdrastica lly reduced.

  • Diflerence between

    I

    FinishingHot Dip Galvanized , Powder Coated, PVC Coated, Self Color, Red Oxide Primer' Other Paints Enamel'

    Epoxy etc. as specified

    Gratings are mdinlY of two tYPes1. Press locked gratings2. Electroforaed qratinqs

    Stair Threads

    AcceSsorles

    Metal Finish DescriPtion

    Cross bars and bearing botsThe bearing barsteelis oftwotypeswhich are produced in equiva{ent standard'

    Construction is primitive and orthodox.

    Notches are punched along the bearing barsto allow cross bars to fit in. This weakens thebearingbars.

    Large airgaps lead to poorweld

    Intersections are prone to rusting as theydon't lend to perfect paintingsurfacefinish.

    ModerateStrcngth

    Load bearing capa(itY - 25% less than electro-forgedgratings.

    Cutouts not as strong and stable as electro-forgedgratings.

    Handmade/ fabricated gratings are not verypreciseindimensions.

    Because of arc welding, flux, which causesimperfect galvanizing leaves behind blackspots.

    a) Plainb) Serrated

    widthThickness

    Construction is highlYsPecific.

    Cross bars are pressed into solid beariig barswithout any notches and as such the strengthofbearing bars is not reduced.

    Every intersection weld is homogeneous andhencethere are no airgaPs.

    Homogeneousforged welds give:High strenBthtogratingsHigh load bearing capacity

    Excellent stability (incomparable resistance totwisted and bendingdistortionCutouts have a high degree of strongness andstability.

    Accuracy of dimensions is far superior' Thisspeeds up fixing operations of Sratings. Thismeans more cost effectivePerfectly non skid yet smooth walking surfaceascross bars arefully pressed intothe bearingbars.

    The top surface is smooth & Plain.The top surface is serrated for providing more anti slip property'

    25mm, 30mm, 32mm,40mm3mm,5mm, 6mm

  • Centre to Centre Bearing Bdr SpdcingThisisthecentredistance betweentwoadducentbearingbar

    Standard size25/30/35 /40/ 4U5o mrn

    Cross Bar:The cross barsteelis oftwo typesalRoundb)SquareTwisted : No rma lly Sq ua re twisted bar is used beca use it provides a nti skidding

    property.Thecross barsize is of6 mm and 8 mm

    Centre to centre cross barspacing: Sizes are 50/ 100 mm: lt can be produced as desired bythe user'I Normally6 mtr Lngth oras perthe drawing.

    Produd ApplicotionGratings are Used in thefollowing Industries -Power Plants

    Oil RefineryCement Plantchemial PlantShip BuildingPort Trusts

    Construction SitesFertilizer Plants

    External fencing and GatesOther lndustriesFlooring and Stair treads towalkways and stairways.

    t,Il,;

    II

    width of GratinS -

    LenglhofGrating

  • M o n utd ctu ri n g td ci I iti es'We have laige shed(40Mtr X 72Mtr.) for machineshop & other same shed is for fubrication workwith 10 EOTcranesof5 MTcapacity.In machinerywe have Electroforged welding machine forautomatic weldinE worl! two cutting machinesforcutting of gntings as per customer requirementand forfabrication we haveARC, RECTIFIER & CO,welding machines.

    Gdlvonizing Pldntwe have also a large shed (18 Mtr. x 60 Mtr)x 2 for galvanizing ofthe products. The capacity ofthis plant is24oo0Tonperannum.Thisistheon|yunitinthisregionwhereboththeplantsareestab|ishedi.e'formanufacturing aswell as galvanization.

    Quolity ol the ProductWe willmaintain quality of raw materials as percustomer requirement physically (propersize of bearing bar& cross bar). All materials chemistry are also tested and maintained as per standard. after productionwelding strength is tested physically and in Laboratory For maintaining quality of material/job we have aq ua liw control tea m / d e pa rtment who verifies qua lity and keep records To maintain the q ua lity we haveimported cross Barsfrom Korea and bearing bars are indigenously manufactured and also acquired superhigh qualityzincforgalvanization from HindustanZinc Ltd.

    lncoming Mdteridl Controlwe inspect raw materialbeforc receivingfor pfoduction. we test materials physicallyand take chemicaltestreDort of rawmatrial.

    Process Controlour product is automatic welded material. Yet we keep record of parameter of setting of machine andrectifvitas per requirement.we keep production reporton which we mention problems & rectified process.we keeDselfinspection record ofeach shiftwhich are made by operatorofmachine

    Control oI Non conJormdnceweinspecta||finishedgoods&keepproperrecord.Wemaintainqua|ityrequirementofcustomersandtryfor zero rejection & provide properfulfillmentoffinished Eoodstocustomeras perthe'r requirement'

  • Control oI medsuring & Monitoring System:Weokeep calibrated measuring instrument by certified taboratory. We calibrate all instrumeirts & keep

    In House Testing Fdcilities:we have chemicartesting & physicartestinsfacirityat site. we havefacirityof road bearing capacity. we have;:li#J#:.'r[::rTf ngement or rra; ror in'tin"tion or g."tiig, i'nlo"-i.-riii"v" raciritv orte,tinc

    Due to rapid growth the company has achieved a turnover of Rs.85o1.go racsduring the year ending 31 march 2011 as compared tothe previous year turnover of Rs. 5637.19 l_acs.

    Registration Details of Company

    SSI Unjt {Smail)Entrepreneurs Memorandum No.PAN No. ofthe CompanyECC No.Service Tax Regn. No.Sales Tax Regn.No.

    ISO Certification

    Registered under Companies Act, 1956 vide Certificate ofincorporation dated 28 the May 1996 bearjng no. O3_0728S

    1002a7202660AAACB9471HAAAC89471HXM001AAACB9471HST001TIN-VAT- 10040203057TtN-CsT- 10040203154ISO Certified byAfricert (pty) t-td.

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  • BHOLA RAM STEELS PVT. LTD.Corpordte office : /t04, N.P. centrc, New Dak gunglow Roa4 Patna - 800 001 Bihar

    Tel: 0512-2216307, Telefar I O672-22L6012works : Nasriganj, Danapur, Patna - 800 012 Bihar, Tel.: 09308999073-?4

    E-mail : enquiry@ bholaransteels.aom

    www.bholaramstels.com