Commisioning Examples AC500 Scalable PLC for … Examples AC500 Scalable PLC ... the motor please...

Commisioning Examples AC500 Scalable PLC

for Individual Automation

AC500 V2 EtherCAT via RECA-01 to ACS800

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ABB STOTZ-KONTAKT GmbH 1 Commisioning Examples AC500/Issue: 03.2012

Content

1 Introduction ...............................................................................................................2

1.1 Hardware and Software requirement: ............................................................................ 2

1.2 Connection ...................................................................................................................... 2

2 Drive configuration....................................................................................................3

3 Configuration in PS501 Control Builder Plus .........................................................4

3.1 Preparation ......................................................................................................................4

3.2 Configure EtherCAT........................................................................................................ 4

4 Run the drive ...........................................................................................................12

5 Acyclic data exchange..............................................................................................0

6 Related documents ...................................................................................................3

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1 Introduction

This document demonstrates the commissioning of EtherCAT communication between AC500 V2 and ACS800. In the example, AC500 controls drive with speed. It uses ABB Drives Profile. The reference and actual value are 16 bits.

1.1 Hardware and Software requirement:

NOTICE

The following configuration is used in this document. The newer version of hardware and software should work, however it should be tested by the user himself.

Hardware Software

ACS800 with standard FW ASXR7340 DriveWindow 2.20

RECA-01: ACS800 EtherCAT communication module

AC500 CPU: FW V2.1.3 PS501 Control Builder Plus: V2.1.0

Ethernet cable

1.2 Connection

RECA-01 mounted on ACS800

CM579-EtherCAT AC500 CPU

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2 Drive configuration

Set the following ACS800 parameters in DriveWindow:

ABB DRIVES

1: Transparent mode (ABB DRIVES)

FIELDBUS (read only)

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3 Configuration in PS501 Control Builder Plus

3.1 Preparation Download the XML description file of RECA-01 for ACS800 “ACS800_Standard_RECA_v.x.xx.XML”

from internet.

3.2 Configure EtherCAT Start PS501 Control Builder Plus, create a new project (as EtherCAT_ACS800.project for example).

Open the Device Repository and install the description file of RECA-01:

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NOTICE

You can check the installation in Device Repository.

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Plug CM579-ECAT

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Add RECA as EtherCAT slave:

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Double click on the slave to open the settings and activate “Enable Expert Settings”:

Assign the PDO21 for ABB DRIVES profile (assign Outputs and Inputs with PDO21):

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NOTICE

In the PDO content, one object can inserted, edited or deleted.

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Map the PDO data to PLC variables:

Double click on the AC500 icon to start the programming interface:

NOTICE

In the programm, the mapped variables can be found in “Global variables”:

Login to the PLC, Run the program.

NOTICE

LED’s on RECA-01 should have the following status: ETHERCAT RUN: green Link/ ACTIVITY 1: green flashing quickly

LED’s on CM579 has the following status:

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4 Run the drive

Open EtherCAT Variables:

To start the Drive: Enter a value for REF_Speed, then enter 16#047E (Ready or Stop) for ControlWord, then change ControlWord to 16#047F (Start). The motor can be stopped with 16#047E.

NOTICE

For more information about how to control the motor please refer to ABB DRIVES profile in User’s Manual EtherCAT Adapter Module RECA-01.

The process values can be monitored in DriveWindow:

Parameter Meaning

09.06 Control Word

09.07 Reference 1 (speed)

03.02 Status Word

01.02 Actual value 1 (speed)

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5 Acyclic data exchange

Insert a new program in CoDeSys:

NOTICE

The input values can be found in following places:

Input “NODE”:

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Input “IDX” and “SUBIDX”:

Call the ECAT_acyclic in PLC_PRG:

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Download and run the program. Test the read and write function blocks. The values can be checked in DriveWindow. For example:

NOTICE

900 (DEC) = 384 (HEX) After byte swap (big endian) it will be: 8403 (HEX)

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6 Related documents

Part Document DocNo / Rev

RECA-01 User’s Manual EtherCAT Adapter Module

RECA-01

EN_RECA_01_EtherCAT_AdapterModule_UM_A.pdf

3AUA0000043520 REV A

EN

EFFECTIVE: 30.09.2008

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ABB STOTZ-KONTAKT GmbH Eppelheimer Straße 82 Postfach 101680 69123 Heidelberg, Germany 69006 Heidelberg, Germany Telephone (06221) 701-0 Telefax (06221) 701-240 E-Mail [email protected] Internet http://www.abb.de/stotz-kontakt

Doc. kind: No. o. p.:

Helpline document 18 Title: Lang.:

AC500-V2 ACS800 via EtherCAT.doc EN

Man

ual N

o. 2

CD

C x

xx x

xx X

xxxx

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