Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected -...

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Colorado Space Grant Consortium Soldering 101

Transcript of Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected -...

Page 1: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

Colorado Space Grant ConsortiumColorado Space Grant Consortium

Soldering 101 Soldering 101

Page 2: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

Caution:

- Soldering is dangerous if not respected

- Be mindful of where you are and where the soldering iron is

- Eyes and liquid solder

- Everyone is expected to solder

- If you get burned…

- Stay together, don’t work ahead

Page 3: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Soldering

Circuit Board

Resistor

Solder Pads

Side View

Top View

PCBPCB – printed circuit boards – printed circuit boards

Page 4: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Prep Step 4: Tinning the iron

- Tin the tip of the soldering iron by melting an inch or so of solder on the tip.

- The iron will now look shiny on the tip.

- Then wipe any excess solder on the golden sponge.

- Now place the iron back into the holder. Tinning your soldering iron in this manner will aid in future soldering.

Page 5: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Prep Step 4: Tinning the iron (close-up)

Page 6: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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SolderingSolderingIronIron

Page 7: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Move soldering iron until tip isMove soldering iron until tip istouching wire & solder padtouching wire & solder pad

Page 8: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Move solder to touch edge of tip. Move solder to touch edge of tip.

SolderSolder

Page 9: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Hold until solder melts Hold until solder melts on tip by wireon tip by wire

SolderSolder

Page 10: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Move solder back to touch wire onlyMove solder back to touch wire only

SolderSolder

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Move solder in to form a Move solder in to form a small pocketsmall pocket

SolderSolder

Page 12: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Move soldering iron tip up. ThisMove soldering iron tip up. Thiswill drag solder up with it.will drag solder up with it.

SolderSolder

Page 13: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Look for Look for shinny filletsshinny fillets

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Soldering Tips

1.1. Make sure tip is hotMake sure tip is hot

2.2. Clean & tin tipClean & tin tip

3.3. Keep tip clean by using wet sponge and clothKeep tip clean by using wet sponge and cloth

4.4. Heat until the parts are hot enough to melt solderHeat until the parts are hot enough to melt solder

5.5. Hold until solder flashes around padHold until solder flashes around pad

6.6. Do not put too much solder onDo not put too much solder on

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TIPS:

- Use caution when clipping leads to avoid flinging metal across the room.

- All soldering must achieve a good solder filet on the pad as shown for circuit reliability.

- Also clip the leads in this fashion.

- Bend resistors and diodes using your plastic tool as shown.

Example of a good solder filet

workmanship.nasa.gov

Page 16: Colorado Space Grant Consortium Soldering 101. Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering.

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Top View

Tinned Copper Traces

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Top View

Soldered

Solder bridge shorting two traces - bad, bad, badBut, can be fixed by reheating or using solder sucker