Coates Product Brochure

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Products and Services

Global rental solutions

This document is intended as a general guide for the Oil & Gas Industry and interested members of the public with regards to the product portfolio of Coates Offshore. All weights, dimensions and product capability shown in this publication are for guidance only.

Please note that in practice the weights, dimensions and product capabilities may vary from the theoretical values due to manufacturing tolerances. Operating capabilities may vary depending on the operation and location where the items are used.

01

Coates Offshore is a global provider of specialist rental equipment to the offshore energy industry. Our core products of air compression and steam generation are designed to support the needs of major oil and gas operators and service companies in the production of oil and gas, well testing, high pressure pipeline, rig repair, maintenance, drill cuttings handling and renewables.

Operating the largest global co-ordinated fleet of air compressors and steam generators, the fleet is fully complemented by supporting equipment such as;

// Gas booster compressors

// Aftercoolers

// Heat exchangers

// Dryer packages

// Sand filters

// High and low pressure filter packages; and

// Associated ancillary equipment

Our fleet is a combination of Zone II, Safe Zone and Rigsafe specifications.

Air Compressors / Steam Generators / Heat Exchangers / Sand Filters / Air Treatment EquipmentAir filtration / Air movers / Flow metering and monitoring / Hose and piping packages – 3/4” to 4” diameter hose / Hose reels / Pressure control / Fuel storage tanks / Hose baskets and containers / Workshop containers / Nitrogen production

Service and Operating PersonnelWe recognise our customers’ need for specialist advice to help them get the job done right, on time and on budget. Therefore we have a global team of experts to deliver on the promises we make to our customers.

Our fully certified team of service engineers and partners are available 24/7 on a day rate basis to support our customers globally, whether it be for maintaining and/or operating Coates Offshore equipment.

Silver Service Maintenance ProgramAt Coates Offshore we understand the true importance of reliability to our customers and their operations. Every time a piece of equipment breaks down, is late or is unavailable, it can cost you time, money and lost productivity.

Coates Offshore has a vast number of assets to manage across the globe and ensure they perform to the highest level in Safety and Reliability for our Customers. To achieve this goal Coates Offshore has built the Silver Service Maintenance Program. The Silver Service Maintenance Program provides the guidelines to ensuring we perform preventative and scheduled servicing and maintenance on all equipment in our fleet.

Why Rent?Over many years as equipment rental specialists to the oil and gas industry we have developed expertise in managing the assets you need to get your job done and we believe that it makes sense for smart business operators to rent equipment rather than owning it.

Renting equipment has many advantages over other methods of managing equipment assets such as:

// Renting gives you access to a pool of equipment. One piece can be replaced quickly and efficiently therefore minimising the cost of breakdowns.

// When renting. You will always have access to the right equipment for the job therefore increase efficiency and safety of your workforce.

// Eliminate Maintenance costs. Have you ever stopped to calculate the infrastructure costs of owning equipment and employing service teams. Coates Offshore can look after this for you.

// Renting equipment can help reduce investment. Therefore freeing up capital for your core business activities.

// Increase your borrowing power – Renting our assets can help remove liabilities from your balance sheet thus improving the financial ratios that your bank is looking at when deciding to approve finance facilities.

// Eliminate equipment obsolescence and depreciation – Today technological change is rapid and new equipment is coming along all the time to help you get your job done safer and more efficiently. Coates Offshore is constantly introducing new equipment to the fleet and therefore we can help you remain competitive at all times.

// “Variablise” your costs – As the energy industry, like most others, go through peaks and troughs in activity it makes sense not to carry large fixed overheads. Renting allows you to link your costs to your level of activity and therefore stabilise your profitability.

// Renting will improve your customer service. Customer needs change over time and renting gives you the flexibility to adjust to changing customer needs.

// Renting is good for the environment. By renting you are gaining access to a shared pool of assets that are available to everyone and tend to be utilised more than assets owned and operated by a single business.

Greater utilisation leads to greater efficiency in the use of resources and less waste – That can only be good for everyone.

// Renting can help improve staff and contractor safety. Equipment supplied by Coates Offshore is well maintained and compliant with the latest legislative requirements.

03

Air CompressorsCoates Offshore air rental fleet consists of a combination of ZONE II, SAFEZONE and RIGSAFE equipment.

Coates Offshore air compressors have been built to DNV specification and designed with a compact footprint, a key driver with all Welltests, and to allow safe and easy access for operational and maintenance personnel.

Zone II Compressors – ContainerisedAs a rental option the Coates Offshore Zone II containerised compressors are ideal for operations such as well testing and oilfield applications in hazardous areas.

The compact footprint, containerised housing, and forklift slots make it easy and cost efficient to transport, whilst easy stacking ability further reduces use of deck space onsite. The internal access provides offshore personnel with safe operational and servicing capability. Coates Offshore Zone II compressors range from 750cfm to 1050cfm all with 590 litre fuel tanks for up to 10 hours of operation at full load, resulting in maximised operational time.

Customers benefit from latest Zone II technology, for operation in hazardous areas, heavy duty DNV 2.7-1 specification and reduced downtime with optional 24/7 support from Coates Offshore Service Engineer Team.

Performance Flow Working Fuel Fuel FullLoad Pressure Tank Consumption Running cfm m3/min PSIG barg litres litres/hr hours

CPA 875 C ZII 875 24.77 150 10.34 590 59 10CPA 900/200 C ZII 900 25.48 200 13.78 590 63 9.4CPA 1000 C ZII 1050 29.73 125 8.61 590 62 9.5CPA 750 XHP C ZII 750 21.23 300 20.68 590 63 9.4

*At full flow and pressure

Specifications Length Width Height Weights mm mm mm kg (dry) kg (operating)

CPA 875 C ZII 3990 2250 2210 8100 8500CPA 875 C ZII (2011) 3990 2250 2210 8200 8600CPA 900/200 C ZII 3990 2250 2210 8100 8500CPA 1000 C ZII 3990 2250 2210 8100 8500CPA 750/300 C ZII 3990 2250 2210 8100 8500

Features• Rugged, reliable marine engine with

‘high ambient cooler design • Designed for offshore stacking - internal

access for operation and service • Pyroban exhaust gas cooling, inlet shut

down and flame trap • All pneumatic starting, control and

tell-tale fault indication • Designed for Zone 2 hazardous area

operation – BP200, OCMA Mec1, EEMUA 107• Heavy duty, fully bunded, DNV2.7-1

offshore container • Compact design - transport three framed

in a 40ft shipping container • Emergency shut down and refuelling

from deck level

Options• Aftercooler, filtration, drying • Extra high ambient cooling package • Dummy flame traps • ‘Yellow alert’ shut down connection

- 24V and 110V (others)• CE marked and fully ATEX compliant

(EN1834-1)

Air Compressors

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CPA 750 F ZII 750 21.23 150 10.34 310 51 6CPA 750 F ZII R 750 21.23 150 10.34 670 51 13*At full flow and pressure


CPA 750 F ZII 3810 2160 1885 5900 6150CPA 750 F ZII R 3810 2160 1885 5900 6450

Zone II Compressors - Framed

Features• Rugged, reliable marine engine and

efficient air end • Pyroban exhaust gas cooling, inlet

shutdown and flame trap • AMOT pneumatic controls and tell-tale

fault indication • Designed for Zone 2 hazardous area

operation – BP200, OCMA Mec1, EEMUA 107, etc. • Heavy duty offshore protective frame -

BS7072 or DNV2.7.1 • Integrated full capacity bund/drip tray • Compact design - transport three framed

in a 40ft shipping container

Options• Aftercooler, filtration, drying • Stacking jigs with locking mechanism • Extra high ambient cooling package • Dummy flame traps • Yellow alert shutdown connection - 24V and 110V (Others)

Air Compressors

Safezone Compressors

As a rental option the Coates Offshore Safezone Compressors are ideal for use in safe areas. All units are containerised resulting in easy transportation, on-site stacking and access for operation and service.

The Safezone Compressors range from 900cfm to 1000cfm. The 900cfm can provide up to 11 hours of operating at full load on a more compact footprint providing increased capacity and operational time.


CPA 1000 C SZ 1050 29.73 125 8.61 695 62 10.7CPA 900/200 C SZ 900 25.48 200 13.78 695 61.5 11.3*At full flow and pressure

Specifications Length Width Height Weights mm mm mm kg (dry) kg (op)

CPA 1000 C SZ 3990 2250 2210 7500 8000 CPA 900/200 C SZ 3990 2250 2210 8000 8500

FeaturesAllContainerised(DNV2.7-1)Compressors• Heavy duty, fully bunded DNV2.7-1

offshore container• Designed for stacking in use - ISO Blocks

for ‘locked-on’ safety• Rugged, reliable mechanical marine

engine and ‘high ambient’ cooler• All-pneumatic starting, control and

tell-tale fault indication• Compact footprint - transport three in

a 40ft shipping container (Only on certain models)

• High capacity on-board fuel tanks

OptionsandAccessories• Remote shutdown and refuelling from

deck level• Air treatment - aftercooling, filtration

and drying• Exhaust extensions for multiple

installations

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Performance Flow Working Fuel Fuel FullLoad Pressure Tank Consumption Running cfm m3/min PSIG barg litres litres/hr hoursCPA 130/100 F RS 130 3.68 100 6.89 40 5 8CPA 400/170 F RS 400 11.32 170 11.72 215 33 7CPA 750/150 F RS 750 21.23 150 10.34 462 45 10.26CPA 750/170 F RS 750 21.23 170 11.72 340 49 6.93CPA 825/170 F RS 825 23.36 170 11.72 540 54 10CPA 900/350 F RS 900 25.48 350 24.13 680 70 9.71CPA 900/350 C RS 900 25.48 350 24.13 1050 70 15CPA 1050/125 F RS 1050 29.73 125 8.61 538 51.9 10.36CPA 1060/125 F RS 1060 30.10 125 8.61 540 54 10CPA 1300 C RS 1300 36.81 150 10.34 1030 81 12.71CPA 1600 C RS 1600 45.30 150 10.34 1030 103 10*At full flow and pressure

Specifications Length Width Height Weights mm mm mm kg (dry) kg (op)CPA 130/100 F RS 2165 1300 1255 1200 1250CPA 400/170 F RS 3480 1900 1766 3800 4000 CPA 750/150 F RS 3990 2250 2210 5200 5600 CPA 750/170 F RS 3900 2200 1900 5500 5800 CPA 825/170 F RS 4800 2400 2518 6200 6700 CPA 900/350 F RS 5340 2620 2918 8500 9100 CPA 900/350 C RS 5340 2250 2510 11200 12000CPA 1050/125 F RS 4300 2400 2518 6000 6500 CPA 1060/125 F RS 4800 2400 2518 6200 6700CPA 1300 C RS 3990 2230 2210 11000 11800 CPA 1600 C RS 5334 2230 2510 11200 12000

Rigsafe Compressors

* note ‘Except 1300 and 1600 which are containerised

Coates Offshore has an extensive Rigsafe Compressor fleet ranging from 130cfm to 1600cfm, including both framed and containerised solutions to meet customer needs.

The 900/350 Rigsafe is now available in both a framed and containerised solution. The containerised 900/350 C RS provides customers with a robust, reduced footprint option whilst also enabling easier access for operation, servicing, and maintenance. The CPA 1600 C RS is an ideal model for deployment in harsh environments. Still retaining a minimal footprint, the 1600 can handle extended running times and capacity. With a standard cooling package the 1600 can cope with higher ambient temperatures in locations such as Africa and Latin America.

When double stacked the 1600 C RS compressors provide an internal access way for personnel; ensuring safe and easy access for continued operation and servicing within harsh environments.

FeaturesAllframe-mounted/containerisedsafeareacompressors• Heavy duty offshore protection frames -

BS7072 and DNV2.7-1*• Integral, Full fluid capacity bund /

drip-tray within frame• Air start with fully pneumatic controls

and operation (Coates standard)• Chalwyn valve, spark arrestor and

anti-static fan belt

Options• Battery start - with either electric or

pneumatic controls• ISO Block corners for locking double-

stacked units• Remote ESD - shutdown control• High ambient cooling package• Air treatment - aftercooling, filtration,

drying, storage and distribution• Also available on wheels for shore-based

application

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Steam GeneratorsCoates Offshore has an extensive fleet of steam generators providing outputs up to 5.8 million btu. Coates Offshore steam generators are an ideal solution for standby or replacement of customers own boiler for onshore and offshore use. They can also support welltest, refinery and decommissioning application. The steam generators can be coupled to the Coates Offshore heat exchanger to give a complete heating solution.

The units are enclosed in purpose built containers that house the control system, water and fuel tanks. A remote emergency shutdown facility is available ensuring instant safe shutdown should methane, propane and H2S gas or a similar hazard be detected or encountered.

Features• Three-pass, wet-back design boiler with

low external temperatures• Boiler designed to ASME or BS boiler

vessel codes• Containers built to BS7072 and DNV 2.7-1• Compact self-contained design - size of

a 20ft shipping container• Water, condensate returns and fuel

storage tanks mounted within the container

• Internal spark arrestor• Remote emergency shutdown facility• Steam package ships with a certified

steam hose and fittings package• Coates steam operators are also

competent in the operation of compressor installations ServiceandUtilityRequirements

• The burner and pump require a combined power supply of ~ 90kVAs• Power supply can be 380-440V and 50 or 60 Hz• Coates steam generators are certified for manned operation offshore and engineer

support is required for monitoring performance and refuelling and for rigging and de-rigging.

Performance Saturated WorkingMaxSteam Fuel Water Fuel FullLoad SteamFlow Pressure Temp Tank Tank Consumption Running Mmbtu kg/hr* PSIG barg ºC litres litres litres/hr hrs

CPS 4.5 Mmbtu C RS 4.5 2000 150 10.34 186 1035 1035 142.7 7.2 CPS 5.8 Mmbtu C RS 5.8 2720 150 10.34 186 1035 1035 193.4 5.3 *Saturated steam output is based on a closed system installation with full hot water returns Water consumption without returns to hot well are 2000 litres/hour (4.5MBtu) and 2720 litres/hour (5.8MBtu).


CPS 4.5 MBtu C RS 6058 2438 2896 11000 14000CPS 5.8 MBtu C RS 6058 2438 2896 12000 17000

10000 – 15000 PSI Heat ExchangersCoates Offshore heat exchangers, used to heat a number of fluids found in oil and gas production, consist of a pressurised shell containing a set of process coils. Steam is piped from an external steam generator into the shell to heat the process fluid flowing through the process coils.

Coates Offshores range of portable frame mounted 10000 and 15000 PSI heat exchangers are often used in conjunction with surface well testing applications and pipeline cleaning worldwide to complete the package of heat transfer during well test and chemical cleaning operations.

Performance Capacity Working Working Pressure-Steam Pressure-Product Liquid

Mmbtu Throughput (Gas) PSIG barg PSIG barg

CHE 4.2 10000 PSI RS H2 S Service 4.2 5000 bbls/d 150 10.3 10000 689.47CHE 4.2 15000 PSI RS H2 S Service 4.2 5000 bbls/d 150 10.3 15000 1034.21

Specifications Length Width Height Weight(kg) mm mm mm dry

CHE 4.2 10000 PSI RS H2 S Service 7191 1980 2590 12000CHE 4.2 15000 PSI RS H2 S Service 7900 2200 2650 17500

Features10,000PSI• 4.5MMbtu ‘sour’ service• Frame built to DNV 2.7-1• Coil Design -20 - +121 Celsius• Steam Inlet / Condensate outlet

2” WECO Fig 206• Inlet / Outlet Product 3” WECO Fig 1502• Inlet / Oulet Valve 4”• Rupture Disk and Safety Valves fitted• Service H2S NACE MR-01-75• Fully automatic temperature control• Maximum Steam input 10barg

@ 180 Celcius

Features15000PSI• 4.5MMbtu ‘sour’ service Frame built to DNV 2.7-1• Coil Design -20 - +121 Celsius• Steam Inlet / Condensate outlet

2” WECO Fig 206• Inlet / Outlet Product 3”WECO Fig 2202• Inlet / Oulet Valve 4”• 6”x10” Safety Relief Valve ~1 10.2bar• 6”x10” Safety Relief Valve ~2 11.2bar• Service H2S NACE MR-01-75• Fully automatic temperature control• Maximum Steam input 10barg

@ 180 Celcius

Options• Inline choke valve• Product line crossovers• Comprehensive service pack

10000 – 15000 PSI Sand FiltersCoates Offshore rental fleet of sand filtration units are provided to enhance the well test packages in common use in the oil and gas industry.

They improve well analysis during testing operations through the effective removal of sand and other solids from the well fluids.

The Sand Filters consist of two vertical pots that each holds an inner filter cartridge. The pots can be controlled individually to allow single or dual usage. Primarily the pots are used in a duty and standby mode whereby one pot is operational while the second pot is being cleaned.

Each Sand Filter is supplied with its own containerised spares package which holds a comprehensive spares package, Sand Skip and filter cartridges.

Features• Modular and rugged filter design• Standard 200 micron filter cartridge

supplied• Annular flow and sand storage• Safe and quick cleaning features• Vertically positioned gate valves

(To avoid gate obstruction)• Fitted with back up valves• Frame built to DNV 2.7-1• H2S Service

Options• 200 micron filter elements• 400 micron filter elements • 600 micron filter elements • 800 micron filter elements • Dedicated service container• Dedicated support container• Additional valves

Performance Capacity Working MaxDryGasFlow MaxLiquidFlowPressure Mmscf/d bbls/d PSIG bargCSF 10000 PSI RS H2 S Service 50 5000 10000 689.47CSF 15000 PSI RS H2 S Service 50 5000 15000 1034.21

Specifications Length Width Height HeightOp Weights mm mm mm mm (Dry) kg

CSF 10000 PSI RS H2 S Service 4100 2135 2630 7540 9500CSF 15000 PSI RS H2 S Service 4300 2500 2650 7100 15000

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* The Sand Filter are supplied with 200 Micron Screens as standard

Air Treatment Equipment Removal FiltersCoates Offshore provide a range of compact free-standing filter units capable of filtering compressed air in industrial applications.

The units will handle flows up to 3000 cfm and high pressures to 1500 psig. Varying sizes available.

The filters are fully pneumatic, enabling use in hazardous areas - petrochemical and offshore - and are unaffected by extreme operating conditions. Filter units are included within our regular pressure vessel inspection programme and are pre-release checked prior to mobilisation on every hire - assuring you of optimum performance. Most skid units are equipped for both fork lift and crane lift capability.

Features• Compact skid design • 2-Stage filtration for optimum

performance in all conditions • Pressure range to 100barg • Suitable for hazardous area u se • Design Code ASME VIII Div 1

Performance FreeAir WorkingPressure Capacity Range cfm m3/hr PSIG barg HP100/3000 3000 5097 1-1500 0-100

Specifications Length Width Height Weight mm mm mm kg (operating) HP100/3000 970 580 810 145

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After CoolersA range of Coates Offshore after coolers are available to handle all Coates Offshore compressors with pressure ratings up to 25 barg, rated flow to 2000cfm and are capable of cooling discharge air to 10°C above ambient.

Air motor fans are fed by an integral lubricated air supply making the package suitable for hazardous area operation. The protective cage prevents both mobilisation and site damage, improves stability and enables equipment to be positioned by either fork truck or crane.

Features• Compact skid-mounted and caged

designs• Fork slots or lifting slings for placement• Pressure range to suit many applications• Service support across the world

Performance MaxDesign Pressure Max Air Flow Drop Pressure Consumption cfm psi PSIG Bar cfm 800 1050 2 - 5 150 10.34 10.31000 1350 2 - 5 200 13.78 13.71200 1600 2 - 5 125 8.61 8.61200HP 1600 2 - 5 300 20.68 20.01500HP 2000 2 - 5 300 20.68 20.0 1800HP 2000 2 - 5 350 24.13 20.0

Specifications Length Width Height Weights Connections mm mm mm kg

800 1700 800 1600 450 2” NPT1000 1950 800 1600 500 2” NPT1200 1950 800 1900 550 2x 2” NPT1200HP 2000 800 1900 550 2x 2” NPT1500HP 2200 1000 2000 600 2x 2” NPT1800HP 2200 1000 2000 600 2x 2” NPT

Desiccant DriersCoates Offshore offer a range of reliable desiccant driers capable of achieving minus 40°C pressure dew point with after-cooled compressed air.

Operation of the drier is simple and fully automatic once set; there is no need to switch this unit on or off and comes complete with an air-blast after-cooler. The whole package will be enclosed in a crash frame to either BS7072 or DNV 2.7-1 with slings and fork lift pockets depending on requirements.

Ancillaries

Air Treatment Equipment

Features• Open framed design• Stacking capability• Totally pneumatic operation

Features• All containers are designed and manu factured to DNV 2.7-1 / EN 12079• Multiple internal tie-down points for safe and secure transportation of cargo• Cargo restraining nets• Floors are coated with anti slip coating• Drainage points in each corner.

Hose BasketsCoates Offshore offers a range of transportation containers to compliment its product offering.

Specifications Length Width Height Weight(kg) mm mm mm tare gross swl

20’ x 8’ HH 6058 2438 1220 3140 15000 1186020’ x 8’ HH (C3) 6058 2438 1300 2500 10500 800017-6’ X 7-5’ HH (C2) 5334 2250 1300 2000 7000 500012-6’ X 7-5’ HH (C1) 4000 2250 1300 2000 7000 500010’ x 8’ HH 2991 2438 1210 1900 10000 810010’ x 8’ DG 2991 2438 2690 2420 10000 7580

Performance MaxDesign Max Discharge Dewpoint Flow Pressure Temperature cfm PSIG bar ºC ºC 750-12 750 174 12 Ambient +10 -401000-13 1000 188 13 Ambient +10 -401000-16 1000 232 16 Ambient +10 -401500-45 1500 653 45 Ambient +10 -402400-24 2400 348 24 Ambient +10 -40

Specifications Length Width Height Weight(kg) mm mm mm tare gross swl750-12 3550 1200 2150 600 4600 40001000-13 2510 2060 2400 1000 2400 14001000-16 3990 2250 2520 2000 7000 5000 1500-45 3990 2250 2520 2000 7000 5000 2400-24 3990 2550 2820 2100 8900 6800

Air filtration

Air movers

Flow metering and monitoring

Hose and piping packages- 3/4” to

4” diameter hose

Hose Reels

Pressure control

Fuel Storage tanks

Hose baskets and containers

Workshop Containers

Nitrogen Production

Unit 6, Kirkhill Commercial ParkDyce Avenue, DyceAberdeen AB21 0LQUnited Kingdom

www.coatesoffshore.com

We now have dedicated operations and/or facilities in:// United Kingdom// Netherlands// Brazil// Indonesia// Malaysia// Singapore// Australia

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